An integrated baking and coating device for aluminum alloy frame
By designing an integrated baking and coating device with an aluminum alloy frame, and using an "Ω"-shaped hanger rod and a spherical connector, the automatic flipping and transfer of workpieces is achieved, which solves the problem of the complexity of transfer in traditional separate spraying and baking, improves work efficiency and simplifies the operation process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU KAIHONG ALUMINIUM IND CO LTD
- Filing Date
- 2025-07-16
- Publication Date
- 2026-07-10
AI Technical Summary
The existing aluminum alloy frame spraying and baking processes are carried out separately, which has problems such as complicated transportation, long travel distance, and a lot of manual operation required.
Design an integrated baking and coating device for aluminum alloy frames, using "Ω" shaped hanging rods and spherical connectors, combined with electric hoists and hydraulic devices, to achieve automatic workpiece flipping and transfer, eliminating manual operation.
It improves work efficiency, reduces the complexity and space occupied by the transmission mechanism, and simplifies the operation process.
Smart Images

Figure CN224475199U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum alloy frame processing equipment, and in particular to an integrated baking and coating device for aluminum alloy frames. Background Technology
[0002] During the production and processing of aluminum alloy frames, spraying is generally required according to performance requirements, appearance requirements, or protection requirements. Then, the sprayed workpiece is transferred to the baking station for high-temperature drying or baking curing. The current practice is to carry out the two steps separately in different equipment, with manual transfer in the middle; or to carry out the steps in a linkage equipment with a transfer connection mechanism in the middle, with manual transfer and auxiliary transfer structure in the middle.
[0003] Several issues exist: conventional hangers are either straight rods or rectangular frames. When a certain number of workpieces need to be hung, straight rods have excessively long straight-line distances, and rectangular frames occupy a large overall area; the transfer mechanism during transport is complex and has a long travel distance; and too many manual steps are required during transport. These issues need improvement. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide an integrated baking and coating device for aluminum alloy frames in order to overcome the shortcomings of the existing technology.
[0005] The technical solution adopted by this utility model to solve its technical problem is: an integrated baking and coating device for aluminum alloy frames, including the main body of the integrated machine, the main body including a base and a top box, the left side area inside the main body is the spraying area, the right side area is the baking area, a flip-hanging bracket assembly is provided in the center of the main body, the flip-hanging bracket assembly includes a central rotating shaft rotatably connected to the front and rear profile parts inside the main body, the left end of the central rotating shaft is provided with an "Ω" shaped hanging rod, a number of spherical connectors are movably connected on the hanging rod, and the lower end of the spherical connectors is fitted with the workpiece to be processed of aluminum alloy frame through a hanging joint.
[0006] The central rotating shaft has symmetrical upper and lower grooves at its upper and lower ends. An upper partition is installed in the upper groove, and a lower partition is installed in the lower groove. The top of the upper partition is connected to an electric hoist on the top of the top box via a sling, and the bottom of the lower partition is connected to the output rod of the hydraulic device in the base.
[0007] Furthermore, the left and right ends of the spherical connector described in this utility model are movably connected to the hanging rod by arc-shaped limiting members;
[0008] By adopting the above technical solution, the spherical connector can achieve omnidirectional rotation, so that when the whole is flipped, the workpiece to be processed can always remain below the spherical connector under its own gravity.
[0009] Furthermore, the bottom of the spherical connector of this utility model is provided with a sliding groove, and a hanging rod is slidably connected in the sliding groove, with the lower end of the hanging rod connected to the hanging joint.
[0010] By adopting the above technical solution, the combination of the hook and the slide provides the workpiece to be processed with independent space for movement, which facilitates the inspection and processing of individual workpieces during operation.
[0011] Furthermore, the lower center of the top box of this utility model is provided with an arc-shaped concave structure;
[0012] By adopting the above technical solution, the arc-shaped concave structure provides space for the rotation trajectory of the lower hanging rod.
[0013] The beneficial effects of this utility model are as follows: The aluminum alloy frame baking and coating integrated device of this utility model improves the conversion and transmission structure in the existing baking and coating integrated equipment. The "Ω" shaped hanging rod not only increases the hanging position of the workpiece, but also allows it to directly enter the next station by flipping, eliminating the complex transmission mechanism and manual operation, and greatly improving work efficiency. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram illustrating the installation structure of the spherical connector and the workpiece to be processed in this utility model;
[0017] Figure 3 This is a schematic diagram of the hanging rod embodying the "Ω" shaped structure in this utility model.
[0018] Numbered in the diagram: 1. Base, 2. Top box, 3. Spraying area, 4. Central pivot, 5. Hanging rod, 6. Spherical connector, 7. Hanging joint, 8. Workpiece to be processed, 9. Upper groove, 10. Lower groove, 11. Upper partition, 12. Lower partition, 13. Electric hoist, 14. Hydraulic device, 15. Arc-shaped limiting component, 16. Slide groove, 17. Hanging rod, 18. Arc-shaped concave structure, 19. Baking area. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0020] like Figures 1-3 The device shown is an integrated baking and coating device for aluminum alloy frames, including the main body of the integrated machine. The main body includes a base 1 and a top box 2. The left side of the main body is the spraying area 3, and the right side is the baking area 19. A flip hanger assembly is set in the center of the main body. The flip hanger assembly includes a central rotating shaft 4 rotatably connected to the front and rear profile parts of the main body. The left end of the central rotating shaft 4 is provided with an "Ω" shaped hanger rod 5. Several spherical connectors 6 are movably connected to the hanger rod 5. The lower end of the spherical connectors 6 is installed with the workpiece 8 of the aluminum alloy frame to be processed through the hanger 7.
[0021] The upper and lower ends of the central rotating shaft 4 are symmetrically provided with an upper groove 9 and a lower groove 10. An upper partition 11 is provided in the upper groove 9, and a lower partition 12 is provided in the lower groove 10. The top of the upper partition 11 is connected to the electric hoist 13 on the top of the top box 2 by a sling, and the bottom of the lower partition 12 is connected to the output rod of the hydraulic device 14 in the base 1.
[0022] Among them, the left and right ends of the spherical connector 6 are movably connected to the hanger rod 5 through the arc-shaped limiting member 15;
[0023] The spherical connector allows for omnidirectional rotation, ensuring that the workpiece remains below the connector under its own weight during overall rotation.
[0024] The bottom of the spherical connector 6 is provided with a groove 16, and a hanging rod 17 is slidably connected in the groove 16. The lower end of the hanging rod 17 is connected to the hanging joint 7. The lower center of the new top box 2 is provided with an arc-shaped concave structure 18.
[0025] Working principle:
[0026] In the initial state, the upper and lower partitions are open. Flip the hanger rod to the left spraying area. As needed, install the workpiece to be processed on the corresponding spherical connector on the "Ω" shaped hanger rod. The workpiece to be processed is suspended under the action of gravity and hangs directly below the spherical connector (the distance between the spherical connector on the hanger rod is preset according to the commonly used workpieces, so as to minimize collisions when flipping).
[0027] Next, the corresponding upper and lower partitions are driven and connected to the upper and lower grooves of the central rotating shaft by electric hoists and hydraulic devices respectively, forming a central isolation. Then, the workpiece to be processed is sprayed.
[0028] When transferring the workpiece midway, open the upper and lower partitions and flip the hanging rod to the baking area on the right. During this process, the workpiece to be processed will remain suspended directly below the spherical connector under the action of gravity and with the cooperation of the spherical connector. Then, drive the upper and lower partitions to "close" again, and then carry out the baking operation.
[0029] The entire process not only greatly reduces the involvement of manual operation, but also makes the entire flipping operation simple, efficient, and ingenious in its structural layout. At the same time, by eliminating the excessively long and large loading and transmission structures, the overall volume of the machine is significantly reduced, achieving multiple benefits in one fell swoop.
[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A baking and coating integrated device for aluminum alloy frames, characterized in that: The machine includes a main body, which includes a base (1) and a top box (2). The left side of the main body is a spraying area (3), and the right side is a baking area (19). A flip hanger assembly is provided in the center of the main body. The flip hanger assembly includes a central rotating shaft (4) that is rotatably connected to the front and rear profile parts of the main body. The left end of the central rotating shaft (4) is provided with an "Ω" shaped hanger rod (5). Several spherical connectors (6) are movably connected to the hanger rod (5). The lower end of the spherical connectors (6) is fitted with an aluminum alloy frame workpiece (8) through a hook joint (7). The central rotating shaft (4) is symmetrically provided with an upper groove (9) and a lower groove (10) at its upper and lower ends. An upper partition (11) is provided in the upper groove (9), and a lower partition (12) is provided in the lower groove (10). The top of the upper partition (11) is connected to the electric hoist (13) on the top of the top box (2) by a sling. The bottom of the lower partition (12) is connected to the output rod of the hydraulic device (14) in the base (1).
2. The integrated baking and coating device for aluminum alloy frames as described in claim 1, characterized in that: The left and right ends of the spherical connector (6) are movably connected to the hanger rod (5) by the arc-shaped limiting member (15).
3. The integrated baking and coating device for aluminum alloy frames as described in claim 1, characterized in that: The bottom of the spherical connector (6) is provided with a groove (16), and a hanging rod (17) is slidably connected in the groove (16). The lower end of the hanging rod (17) is connected to the hanging head (7).
4. The integrated baking and coating device for aluminum alloy frames as described in claim 1, characterized in that: The lower center of the top box (2) is provided with an arc-shaped concave structure (18).