A cooling and setting device for polyethylene film production

By installing a pressing component and a cleaning component in the cooling and shaping device for polyethylene film production, the problem of poor adhesion between the film and the cooling roller surface is solved, thereby improving the uniformity and cleanliness of film cooling and avoiding the occurrence of warping or wavy edges.

CN224476552UActive Publication Date: 2026-07-10JIANGSU RENXING TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU RENXING TECH CO LTD
Filing Date
2025-07-02
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing cooling and shaping devices for polyethylene film production have poor surface flatness during film extrusion, which makes it difficult for the film to fully adhere to the cooling roller surface, resulting in uneven local cooling and causing problems such as warping or wavy edges.

Method used

A pressing component and a cleaning component are installed on the film feeding mechanism of the extruder. By adjusting the pressing rod and the water-cooled roller, the film is ensured to fit tightly, and the cleaning component keeps the pressing rod clean, thereby improving cooling uniformity and cleanliness.

Benefits of technology

By adjusting the spacing of the pressing components and the cleaning components, the adhesion between the film and the water-cooling roller and the uniformity of cooling are improved, avoiding film warping or wavy edges and enhancing the film cooling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling and shaping device for polyethylene film production, including setting on the film conveying mechanism of extruder, is provided with water cooling roller on the film conveying mechanism, including setting the material pressing subassembly of film conveying mechanism lateral wall, and material pressing subassembly includes material pressing rod and screw rod, material pressing rod sets up below water cooling roller, is used for carrying out the rolling pressure limit to film, and the inside of film conveying mechanism is used for moving to material pressing rod for setting up screw rod, the below of material pressing rod is provided with cleaning spare, the utility model discloses setting the material pressing subassembly of convenient adjustment on the film conveying mechanism of extruder, through moving the material pressing rod on material pressing subassembly, makes the interval between material pressing rod and water cooling roller and the thickness of film are suitable, can cool on water cooling roller with film sticking to carry out, has improved the sticking degree and uniformity when film cooling, can clean material pressing rod through cleaning spare simultaneously, has improved the cleanness when film cooling.
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Description

Technical Field

[0001] This utility model relates to the field of polyethylene film production technology, and in particular to a cooling and shaping device for polyethylene film production. Background Technology

[0002] Cooling and setting equipment for polyethylene film production is used to cool and reduce the temperature of polyethylene film to achieve a stable physical form and properties for subsequent processing and use.

[0003] Existing cooling and shaping devices for polyethylene film production have the following shortcomings: After the polyethylene film is extruded from the extruder, it adheres to the surface of the cooling roller. The cooling medium inside the cooling roller continuously circulates to absorb the heat transferred by the film for cooling and shaping. However, the surface flatness of the film itself is not good during the extrusion process, which makes it difficult to completely adhere to the roller surface and easily leaves gaps. This results in inconsistent local cooling rates of the film, which in turn causes the film to warp or have wavy edges.

[0004] Therefore, a cooling and shaping device for polyethylene film production is needed to solve the above problems. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] In view of the problems of the cooling and shaping device for polyethylene film production mentioned above, this utility model is proposed.

[0007] Therefore, the purpose of this utility model is to provide a cooling and shaping device for polyethylene film production, which solves the problem that the film has poor surface flatness during the extrusion process, making it difficult to fully adhere to the roller surface and easily resulting in gaps, which causes inconsistent local cooling rates of the film and leads to warping or wavy edges.

[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a cooling and shaping device for polyethylene film production, comprising a film conveying mechanism mounted on an extruder, wherein a water-cooled roller is mounted on the film conveying mechanism, including:

[0009] A pressing assembly is disposed on the side wall of the film conveying mechanism, and the pressing assembly includes a pressing rod and a lead screw;

[0010] The pressing rod is located below the water-cooled roller and is used to roll and limit the film. The lead screw is located inside the film feeding mechanism and is used to move the pressing rod.

[0011] A cleaning assembly, comprising a cleaning component disposed below the pressure bar, the cleaning component being used to clean the pressure bar.

[0012] In a preferred embodiment of the cooling and shaping device for polyethylene film production according to the present invention, the pressing assembly further includes a shaft, which is rotatably connected to the inner wall of the pressing rod.

[0013] In a preferred embodiment of the cooling and shaping device for polyethylene film production described in this utility model, sliders are fixedly connected to both sides of the shaft, and a groove a is provided on the corresponding side of the film conveying mechanism, with the sliders slidably connected inside the groove a.

[0014] In a preferred embodiment of the cooling and shaping device for polyethylene film production according to the present invention, the lead screw is rotatably connected inside the slide groove a, and the slider is threadedly connected to the outer wall of the lead screw.

[0015] In a preferred embodiment of the cooling and shaping device for polyethylene film production according to the present invention, a connecting rod is rotatably connected inside the film conveying mechanism, and a drive bevel gear is fixedly connected to both ends of the connecting rod.

[0016] In a preferred embodiment of the cooling and shaping device for polyethylene film production described in this utility model, a passive bevel gear is fixedly connected to the bottom of the lead screw, and the active bevel gear and the passive bevel gear mesh with each other.

[0017] In a preferred embodiment of the cooling and shaping device for polyethylene film production according to the present invention, the cleaning component further includes a vertical rod, which is fixedly connected to the bottom of the shaft. The cleaning component is inserted into the bottom of the shaft, and a fixing component is threadedly connected to the bottom of the shaft, with the fixing component abutting against the bottom of the cleaning component.

[0018] In a preferred embodiment of the cooling and shaping device for polyethylene film production according to the present invention, a cleaning pad a is fixedly connected to the top of the cleaning component, and the cleaning pad a is in contact with the outer wall of the pressure rod.

[0019] The beneficial effects of this utility model are as follows: By setting an easily adjustable pressing component on the film feeding mechanism of the extruder, and by moving the pressing rod on the pressing component, the distance between the pressing rod and the water-cooling roller can be made suitable for the thickness of the film, so that the film can be bonded to the water-cooling roller for cooling, thereby improving the bonding degree and uniformity of the film during cooling. At the same time, the pressing rod can be cleaned by the cleaning component, thereby improving the cleanliness of the film during cooling. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0021] Figure 1 This is a schematic diagram of the overall structure of a cooling and shaping device for polyethylene film production according to this utility model.

[0022] Figure 2 This is a schematic diagram of the pressing component on a cooling and shaping device for polyethylene film production according to this utility model.

[0023] Figure 3 This is a schematic diagram of the unfolded structure of the pressing component on the cooling and shaping device for polyethylene film production according to this utility model.

[0024] Figure 4 This is a schematic diagram of the unfolded structure of the cleaning component on a cooling and shaping device for polyethylene film production according to this utility model.

[0025] Figure descriptions: 100, film feeding mechanism; 101, water-cooled roller; 200, pressing assembly; 201, shaft; 202, pressing rod; 203, slider; 203a, chute; 204, lead screw; 205, driven bevel gear; 206, driving bevel gear; 207, connecting rod; 300, cleaning assembly; 301, cleaning component; 301a, cleaning pad; 302, vertical rod; 303, fixing component. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0029] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0030] Example 1

[0031] Reference Figure 1 and Figure 2 This is the first embodiment of the present invention. This embodiment provides a cooling and shaping device for polyethylene film production, which can achieve the effect of flattening and cooling the film. It includes a film feeding mechanism 100 disposed on an extruder, and a water-cooled roller 101 disposed on the film feeding mechanism 100.

[0032] The pressing assembly 200 is disposed on the side wall of the film conveying mechanism 100. The pressing assembly 200 includes a pressing rod 202 and a lead screw 204.

[0033] The pressing rod 202 is located below the water-cooled roller 101 and is used to roll and limit the film. The lead screw 204 is located inside the film feeding mechanism 100 and is used to move the pressing rod 202.

[0034] The cleaning assembly 300 includes a cleaning component 301, which is disposed below the pressure bar 202 and is used to clean the pressure bar 202.

[0035] In use, by rotating the lead screw 204, the pressure rod 202 can be moved upward until the gap between the pressure rod 202 and the water-cooling roller 101 is suitable for the thickness of the film. At this time, the extruded film can be passed through the pressure rod 202 and multiple sets of water-cooling rollers 101 for cooling and shaping. The pressure rod 202 improves the adhesion of the film to the water-cooling roller 101, avoids gaps between the film and the roller surface, and prevents uneven cooling of the film, resulting in warping or wavy edges, thus improving the uniformity of film cooling.

[0036] Example 2

[0037] Reference Figures 1 to 4 This is the second embodiment of the present invention. Unlike the previous embodiment, the pressing assembly 200 also includes a shaft 201, which is rotatably connected to the inner wall of the pressing rod 202.

[0038] The shaft 201 has sliders 203 fixedly connected to both sides. The film feeding mechanism 100 has a corresponding groove 203a on one side. The sliders 203 are slidably connected inside the groove 203a. The lead screw 204 is rotatably connected inside the groove 203a. The sliders 203 are threadedly connected to the outer wall of the lead screw 204. The rotation of the two sets of lead screws 204 can drive the two sets of sliders 203 to slide upward. At the same time, the sliders 203 can drive the pressure rod 202 to move upward. This makes it easy to adjust the distance between the pressure rod 202 and the water-cooled roller 101 according to the thickness of the film, thus improving its applicability.

[0039] The film conveying mechanism 100 is internally connected to a connecting rod 207. Both ends of the connecting rod 207 are fixedly connected to a driving bevel gear 206, and the bottom of the lead screw 204 is fixedly connected to a driven bevel gear 205. The driving bevel gear 206 and the driven bevel gear 205 mesh with each other. The film conveying mechanism 100 is internally equipped with a motor and other driving components, and the output shaft of the motor is fixed to the connecting rod 207. The motor can drive the connecting rod 207 and the driving bevel gear 206 to rotate. At the same time, the two sets of driving bevel gears 206 can drive the driven bevel gear 205 and the lead screw 204 to rotate.

[0040] The cleaning component 300 also includes a vertical rod 302, which is fixedly connected to the bottom of the shaft 201. The cleaning component 301 is inserted into the bottom of the shaft 201. A fixing component 303 is threadedly connected to the bottom of the shaft 201, and the fixing component 303 abuts against the bottom of the cleaning component 301. A cleaning pad 301a is fixedly connected to the top of the cleaning component 301, and the cleaning pad 301a contacts the outer wall of the pressure rod 202. By inserting the cleaning component 301 into the bottom of the shaft 201 and fixing it by rotating the fixing component 303, the pressure rod 202 can be cleaned through the cleaning component 301. This avoids the surface of the pressure rod 202 from easily attracting dust due to static electricity, which would cause film contamination and improves the cleanliness of the film during cooling.

[0041] In use, the motor first drives the connecting rod 207 and the active bevel gear 206 to rotate. At the same time, the two sets of active bevel gears 206 can drive the passive bevel gear 205 and the lead screw 204 to rotate. The rotation of the two sets of lead screws 204 can drive the two sets of sliders 203 to slide upward. Then, the sliders 203 can drive the pressure rod 202 to move upward, so as to adjust the distance between the pressure rod 202 and the water-cooling roller 101 according to the thickness of the film. Finally, the extruded film can be passed through the pressure rod 202 and multiple sets of water-cooling rollers 101 for cooling and shaping.

[0042] The specific functions and principles of the film feeding mechanism 100 and the water-cooled roller 101 on the extruder can be found in the film feeding extruder model XH-432.

[0043] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A cooling and shaping device for polyethylene film production, comprising a film feeding mechanism (100) disposed on an extruder, wherein a water-cooled roller (101) is disposed on the film feeding mechanism (100), characterized in that, include: A pressing assembly (200) is disposed on the side wall of the film conveying mechanism (100), and the pressing assembly (200) includes a pressing rod (202) and a lead screw (204); The pressure bar (202) is located below the water-cooled roller (101) and is used to roll and limit the film. The lead screw (204) is located inside the film feeding mechanism (100) and is used to move the pressure bar (202). A cleaning assembly (300) includes a cleaning component (301) disposed below a pressure bar (202) for cleaning the pressure bar (202).

2. The cooling and shaping device for polyethylene film production according to claim 1, characterized in that: The pressing assembly (200) also includes a shaft (201), which is rotatably connected to the inner wall of the pressing rod (202).

3. The cooling and shaping device for polyethylene film production according to claim 2, characterized in that: The shaft (201) is fixedly connected to two sides of a slider (203), and the film conveying mechanism (100) is provided with a groove (203a) on the corresponding side, and the slider (203) is slidably connected inside the groove (203a).

4. The cooling and shaping apparatus for polyethylene film production according to claim 3, characterized in that: The lead screw (204) is rotatably connected inside the slide groove (203a), and the slider (203) is threadedly connected to the outer wall of the lead screw (204).

5. The cooling and shaping apparatus for polyethylene film production according to claim 4, characterized in that: The film delivery mechanism (100) is internally rotatably connected to a connecting rod (207), and both ends of the connecting rod (207) are fixedly connected to a drive bevel gear (206).

6. The cooling and shaping apparatus for polyethylene film production according to claim 5, characterized in that: The bottom of the lead screw (204) is fixedly connected to a passive bevel gear (205), and the active bevel gear (206) and the passive bevel gear (205) mesh with each other.

7. The cooling and shaping apparatus for polyethylene film production according to claim 1, characterized in that: The cleaning assembly (300) also includes a vertical rod (302), which is fixedly connected to the bottom of the shaft (201). The cleaning component (301) is inserted into the bottom of the shaft (201). A fixing component (303) is threadedly connected to the bottom of the shaft (201), and the fixing component (303) abuts against the bottom of the cleaning component (301).

8. The cooling and shaping apparatus for polyethylene film production according to claim 7, characterized in that: A cleaning pad (301a) is fixedly connected to the top of the cleaning component (301), and the cleaning pad (301a) is in contact with the outer wall of the pressure rod (202).