A quartz square tube production device
The automated adjustment and vibration reduction design of the quartz square tube production equipment has solved the problems of low efficiency and high skill requirements of the existing production methods, and achieved a highly efficient and stable production process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU PACIFIC QUARTZ
- Filing Date
- 2025-08-04
- Publication Date
- 2026-07-14
AI Technical Summary
The existing production methods for quartz square tubes are inefficient, rely on manual operation, require high skill levels, and consume a lot of energy.
A quartz square tube production device is adopted, which includes a tube drawing mechanism and a shock absorption and protection component. The device achieves automated adjustment and continuous production by adjusting the component, and extends the equipment life by combining the shock absorption and protection component.
It has enabled automated production, improved production efficiency, reduced labor intensity, extended equipment lifespan, and ensured product quality and deformation accuracy.
Smart Images

Figure CN224494018U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quartz square tube production technology, and in particular to a quartz square tube production device. Background Technology
[0002] Quartz square tubes are non-metallic materials made from high-purity quartz. They possess a range of characteristics including high hardness, high purity, low coefficient of thermal expansion, strong electrical insulation, and chemical stability. As a crucial component of the photovoltaic semiconductor industry, demand for quartz square tubes is increasing daily. Quartz square tubes typically require heating with an oxyhydrogen flame for shaping. Currently, the main production method involves heating on a lathe followed by extrusion and stretching, which is characterized by low production efficiency, high skill requirements for personnel, and secondary energy consumption. Utility Model Content
[0003] The purpose of this invention is to solve the problems of existing production methods, which mainly involve heating on a lathe and then stretching the material, resulting in low production efficiency, high requirements for personnel skills, and secondary energy consumption.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a quartz square tube production device, comprising a tube pulling mechanism, a shock-absorbing and protective component at the top of the tube pulling mechanism, an adjusting component connected to the top of the shock-absorbing and protective component, the adjusting component comprising a roller pressing support table, a base plate connected to all four sides of the roller pressing support table, a fixed frame fixedly connected to the top of the base plate, a sliding groove formed on the inner walls of both sides of the fixed frame, a threaded hole formed inside the rear end of the fixed frame, a threaded rod formed inside the threaded hole, a throttle and a bearing respectively connected to both ends of the threaded rod, a movable frame connected to the front end of the bearing, sliders connected to both sides of the movable frame, an extrusion roller formed inside the movable frame, and a tube discharge port formed at the upper end of the roller pressing support table.
[0005] Furthermore, the threaded rod is connected to the fixed frame via a threaded hole, and the threaded rod is connected to the bearing via a rotatable connection.
[0006] Furthermore, the position and size of the slider match the position and size of the groove, and a sliding connection is formed between the slider and the groove.
[0007] Furthermore, the throttle and the threaded rod are fixedly connected.
[0008] Furthermore, the shock absorption and protection component includes a shock absorption platform, and sleeves are connected to the four corners of the shock absorption platform, with springs installed inside the sleeves.
[0009] Furthermore, a top block is connected to the top of the spring, a support block is connected to the top of the top block, and four sets of dampers are connected in a ring on the surface of the damping platform.
[0010] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0011] 1. In this utility model, when operating pipes of different specifications, the extrusion roller can be moved forward by rotating the handle to adjust the corresponding product specifications, so that continuous production can be achieved. This eliminates the need for long-term operation by personnel, keeps the pipes away from flames, reduces labor intensity, and improves production efficiency.
[0012] 2. In this utility model, during the production process, the compression of the top block and the spring, in conjunction with the damper, can achieve the effect of shock absorption and improve the overall service life of the device. Attached Figure Description
[0013] Figure 1 This utility model provides a three-dimensional structural diagram of a quartz square tube production device;
[0014] Figure 2 This utility model provides a three-dimensional structural diagram of a quartz square tube production device from another angle.
[0015] Figure 3 This utility model provides a schematic diagram of the roller pressing support table structure of a quartz square tube production device.
[0016] Figure 4 This utility model provides a partial exploded structural diagram of a quartz square tube production device;
[0017] Figure 5 This utility model provides a schematic diagram of the sleeve structure of a quartz square tube production device.
[0018] Legend: 1. Pipe pulling mechanism; 2. Adjustment component; 201. Roller support table; 202. Base plate; 203. Fixing frame; 204. Slide groove; 205. Threaded hole; 206. Threaded rod; 207. Rotary handle; 208. Bearing; 209. Moving frame; 210. Extrusion roller; 211. Slider; 212. Pipe outlet; 3. Vibration damping and protection component; 301. Vibration damping table; 302. Sleeve; 303. Spring; 304. Top block; 305. Support block; 306. Damper. Detailed Implementation
[0019] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0021] Example 1, such as Figure 1 - Figure 4 As shown, this utility model provides a quartz square tube production device, including a tube pulling mechanism 1. A shock-absorbing and protective assembly 3 is installed on the top of the tube pulling mechanism 1. An adjusting assembly 2 is connected to the top of the shock-absorbing and protective assembly 3. The adjusting assembly 2 includes a roller pressing support platform 201. A base plate 202 is connected to all four sides of the roller pressing support platform 201. A fixing frame 203 is fixedly connected to the top of the base plate 202. Sliding grooves 204 are provided on the inner walls of both sides of the fixing frame 203. A threaded hole 205 is provided inside the rear end of the fixing frame 203. A threaded rod 206 is installed inside the threaded hole 205. A handle 207 is connected to both ends of the threaded rod 206. The bearing 208 is connected to a movable frame 209 at its front end. Slider 211 is connected to both sides of the movable frame 209. The movable frame 209 is equipped with an extrusion roller 210. The upper end of the roller support table 201 is equipped with a pipe outlet 212. The threaded rod 206 is connected to the fixed frame 203 through the threaded hole 205. The threaded rod 206 is connected to the bearing 208 in a rotating manner. The position and size of the slider 211 match the position and size of the slide groove 204. The slider 211 and the slide groove 204 are connected in a sliding manner. The handle 207 is connected to the threaded rod 206 in a fixed manner.
[0022] The effect achieved in Embodiment 1 is that, when pulling pipes of different models, the handle 207 can be rotated, causing the threaded rod 206 and the threaded hole 205 to rotate threadedly. Through this threaded connection, the threaded rod 206 pushes the bearing 208 forward, which in turn drives the moving frame 209 and the extrusion roller 210 to extrude the pipe. As the moving frame 209 moves, it also causes the slider 211 to slide within the groove 204, improving stability during movement and ensuring no deviation, thus increasing pipe efficiency. This allows for simultaneous use with a pipe-making device, enabling continuous production. The conversion process is simple and convenient, with no interference between processes. It allows for immediate disassembly and use without interruption, ensuring consistent product quality throughout continuous production. The equipment is simple and convenient to operate, and after adjustment to product specifications, it can operate stably, guaranteeing product quality. The production process is simple and quick, requiring no secondary processing or high-skill personnel.
[0023] Example 2, as Figure 1 and Figure 5 As shown, the shock absorption and protection component 3 includes a shock absorption platform 301, with sleeves 302 connected to each of the four corners of the shock absorption platform 301. Springs 303 are installed inside the sleeves 302, and top blocks 304 are connected to the top of the springs 303. Support blocks 305 are connected to the top of the top blocks 304. Four sets of dampers 306 are connected in a ring on the surface of the shock absorption platform 301.
[0024] The effect achieved in Embodiment 2 is that during the production process, when the extrusion roller 210 extrudes the pipe, it generates significant vibration. The vibration force causes the damping platform 301 to move downwards. When the damping platform 301 extrudes downwards, it also pushes the support block 305 and the top block 304 to compress the spring 303. Together with the damper 306, it plays a role in shock absorption and protection, effectively isolating the impact force generated by the extrusion roller 210 from being transmitted to the equipment foundation structure. This reduces the fretting wear of the contact surface between the extrusion roller 210 and the pipe, extends the service life of key components of the equipment, and ensures that the pipe side length tolerance meets the stringent deformation accuracy.
[0025] Working principle: When operating pipes of different specifications, the extrusion roller 210 can be moved forward by rotating the handle 207. After adjusting the corresponding product specifications, continuous production can be achieved, eliminating the need for long-term operation by personnel. It is also far away from flames, reducing labor intensity and improving production efficiency. During the production process, the extrusion of the top block 304 and the spring 303, together with the damper 306, can achieve the effect of shock absorption and improve the overall service life of the device.
[0026] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.
Claims
1. A quartz square tube production apparatus, comprising a tube drawing mechanism (1), characterized in that: The top of the tube pulling mechanism (1) is provided with a shock-absorbing and protective component (3), and the top of the shock-absorbing and protective component (3) is connected to an adjustment component (2). The adjustment component (2) includes a roller pressing support table (201), with a base plate (202) connected to all four sides of the roller pressing support table (201). A fixed frame (203) is fixedly connected to the top of the base plate (202). Slide grooves (204) are provided on the inner walls of both sides of the fixed frame (203). A threaded hole (205) is provided inside the rear end of the fixed frame (203). A threaded rod (206) is provided inside the threaded hole (205). A throttle (207) and a bearing (208) are respectively connected to the two ends of the threaded rod (206). A movable frame (209) is connected to the front end of the bearing (208). A slider (211) is connected to both sides of the movable frame (209). An extrusion roller (210) is provided inside the movable frame (209). A pipe discharge port (212) is provided at the upper end of the roller pressing support table (201).
2. The quartz square tube production apparatus according to claim 1, characterized in that: The threaded rod (206) is threadedly connected to the fixed frame (203) through the threaded hole (205), and the threaded rod (206) is rotatably connected to the bearing (208).
3. The quartz square tube production apparatus according to claim 2, characterized in that: The position and size of the slider (211) match the position and size of the groove (204), and the slider (211) and the groove (204) form a sliding connection.
4. The quartz square tube production apparatus according to claim 3, characterized in that: The throttle (207) and the threaded rod (206) are fixedly connected.
5. A quartz square tube production apparatus according to claim 1, characterized in that: The shock absorption and protection component (3) includes a shock absorption platform (301), and sleeves (302) are connected to the four corners of the shock absorption platform (301). Springs (303) are installed inside the sleeves (302).
6. The quartz square tube production apparatus according to claim 5, characterized in that: The top of the spring (303) is connected to a top block (304), the top of the top block (304) is connected to a support block (305), and four sets of dampers (306) are connected in a ring on the surface of the damping platform (301).