A rapid winding device for motor manufacturing

Abstract

The utility model discloses a kind of quick winding device for motor manufacturing, it is related to motor manufacturing technical field, including device seat, the lower side of device seat is fixedly installed with sliding plate, the movable seat of left and right sliding is sleeved on sliding plate, the inside of movable seat is rotatably connected with the one side of device seat with rotating seat, the upper side of device seat is fixedly installed with slide, the upper side of slide is provided with the movable seat of left and right sliding, rotating plate is rotatably connected with one side of movable seat, and torsion spring is arranged at the rotary joint of rotating plate.The utility model is accurate fixed mechanism and automatic adjustment mechanism, ensure the stability and accuracy of iron core in winding process, utilize the screw thread connection of rotating seat and clamping block to realize the uniform clamping of iron core, prevent loosening or displacement, adjustable clamping system and stud can handle different size iron core, keep the proper tension and stable wire of wire rod, avoid slack or knot, in combination with the cooperation of rotating seat rotation and motor control device, ensure the efficiency and high accuracy of winding process.

Description

Technical Field

[0001] This utility model relates to the field of motor manufacturing technology, and in particular to a rapid winding device for motor manufacturing. Background Technology

[0002] Electric motor manufacturing refers to the process of designing, producing, and assembling electric motors. Electric motors are devices that convert electrical energy into mechanical energy and are widely used in various industries, such as home appliances, industrial automation, and transportation. In the production process of electric motors, coil winding is a crucial step, especially in the winding part of the motor. The coil winding wire (usually copper or aluminum wire) involves winding the wire onto the iron core of the stator or rotor according to certain process and design requirements.

[0003] The coil winding process is crucial for the stability and long lifespan of motor performance. Traditional winding devices lack a precise fixing structure, causing the iron core to easily loosen or shift during winding, affecting the winding accuracy and stability. The clamping mechanism cannot adapt to iron cores of different sizes, resulting in inflexibility when handling multiple specifications, impacting production efficiency. Furthermore, the low degree of automation and inaccurate wire feeding mechanism affect winding quality and efficiency. Therefore, this invention proposes a rapid winding device for motor manufacturing to solve the problems mentioned in the background. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a rapid winding device for motor manufacturing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A rapid winding device for motor manufacturing includes a device base, a slide plate fixedly mounted on the lower side of the device base, a movable seat that slides left and right on the slide plate, a rotating seat rotatably connected to one side of the device base inside the movable seat, a slide block fixedly mounted on the upper side of the device base, a wire guide block that slides left and right on the upper side of the slide block, a rotating plate rotatably connected to one side of the wire guide block, a torsion spring provided at the rotating joint of the rotating plate, and two guide wheels rotatably connected to the lower side of the rotating plate. A plurality of clamping blocks are provided inside the rotating seat, the clamping blocks are arranged in a circular array, and the clamping blocks are slidably connected to the rotating seat.

[0007] Preferably, the outer side of the inner rotating seat of the movable seat is provided with a plurality of screw rods corresponding to the clamping blocks, the screw rods being rotatably connected to the rotating seat, and the plurality of screw rods being threadedly connected to the corresponding clamping blocks.

[0008] Preferably, a knob is rotatably connected to the outer center of the inner rotating seat of the movable seat, a bevel gear one is fixed inside the knob, and a plurality of the inner ends of the screws two are all fixed with bevel gears two that mesh with bevel gear one.

[0009] Preferably, a screw is rotatably connected inside the slide, the screw is threadedly connected to the cable tray, and guide wheels are rotatably connected to both the cable tray and the slide.

[0010] Preferably, a motor is fixedly installed on one side of the device base, the output shaft of the motor is fixedly connected to the inner rotating seat of the device base, a second spur gear is fixed on the outer side of the rotating seat, and a first spur gear is fixed at the outer end of the screw to mesh with the second spur gear on the lower side.

[0011] Preferably, a stud is fixed to the lower part of the movable seat, and a slot corresponding to the stud is opened in the slide plate. A nut that is tightly attached to the lower side of the slide plate is threaded onto the stud.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model ensures the stability and accuracy of the iron core during the winding process through a precise fixing mechanism and an automated adjustment mechanism. Through the threaded connection between the rotating seat and the clamping block, the iron core can be evenly clamped on both sides, preventing loosening or displacement during the winding process. Through the adjustable clamping system and studs, iron cores of different sizes can be processed.

[0014] 2. The wire routing control system of this utility model maintains appropriate tension and stable wire routing through the cooperation of the wire routing base and guide wheels one and two, avoiding wire loosening or knotting during winding. Combined with the rotation of the rotating base, the various components of the motor control device cooperate precisely, thereby achieving high efficiency and high precision in the winding process. Attached Figure Description

[0015] Figure 1 This utility model provides a schematic diagram of the structure of a rapid winding device for motor manufacturing. Figure 1 ;

[0016] Figure 2 This utility model provides a schematic diagram of the structure of a rapid winding device for motor manufacturing. Figure 2 ;

[0017] Figure 3 This is a front view of the structure of a rapid winding device for motor manufacturing proposed in this utility model;

[0018] Figure 4 This is a side view of a rapid winding device for motor manufacturing proposed in this utility model.

[0019] In the diagram: 1. Device base; 2. Movable base; 3. Rotary base; 4. Slide base; 5. Cable routing base; 6. Screw 1; 7. Slide plate; 8. Clamping block; 9. Screw 2; 10. Bevel gear 1; 11. Motor; 12. Spur gear 1; 13. Spur gear 2; 14. Rotating plate; 15. Guide wheel 1; 16. Guide wheel 2; 17. Bevel gear 2; 18. Stud. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figure 1-4 A rapid winding device for motor manufacturing includes a device base 1, a slide plate 7 fixedly mounted on the lower side of the device base 1, a movable seat 2 that slides left and right on the slide plate 7, a rotating seat 3 rotatably connected to both the movable seat 2 and one side of the device base 1, and a plurality of clamping blocks 8 arranged in a circular array inside the rotating seat 3 and slidably connected to the rotating seat 3. A plurality of screws 9 corresponding to the clamping blocks 8 are provided on the outer side of the rotating seat 3 inside the movable seat 2, and the screws 9 are rotatably connected to the rotating seat 3. The screws 9 are threadedly connected to the corresponding clamping blocks 8, thereby winding the iron core to be wound. Fixed between the two rotating seats 3, first fix one end of the iron core to the rotating seat 3 inside the movable seat 2 on one side. The outer center of the rotating seat 3 inside the movable seat 2 is rotatably connected to a knob. The inner side of the knob is fixed with a bevel gear 10. The inner ends of several screws 9 are all fixed with bevel gears 17 that mesh with bevel gear 10. Rotate the knob connected to bevel gear 10. Bevel gear 10 drives several meshing bevel gears 17 to rotate. Bevel gears 17 drive the fixed screws 9 to rotate, causing the threaded clamping block 8 to move. Several clamping blocks 8 move closer to the center to fix one end of the iron core.

[0022] A stud 18 is fixed to the lower part of the movable seat 2. A slot corresponding to the stud 18 is opened in the slide plate 7. A nut that is close to the lower side of the slide plate 7 is threaded onto the stud 18. After fixing one end of the iron core to one side of the rotating seat 3 inside the movable seat 2, it is slid and translated towards the rotating seat 3 inside the device seat 1 until the other end of the iron core is close to the rotating seat 3 on the device seat 1, so that the rotating seats 3 on both sides clamp the central iron core. Rotate the nut on the stud 18 so that the nut is close to the lower side of the slide plate 7, thereby achieving the purpose of fixing the movable seat 2 and realizing the rotational fixation of the winding iron core. The winding iron core is rotatably connected between the device seat 1 and the movable seat 2 through the rotating seats 3 on both sides.

[0023] A slide block 4 is fixedly installed on the upper side of the device base 1. A wire guide 5 that slides left and right is provided on the upper side of the slide block 4. A rotating plate 14 is rotatably connected to one side of the wire guide 5. A torsion spring is provided at the joint of the rotating plate 14. Two guide wheels 15 are rotatably connected to the lower side of the rotating plate 14. Guide wheels 16 are rotatably connected to both the wire guide 5 and the slide block 4. The wire guide 5 moves horizontally on the slide block 4, which, together with the rotating winding iron core on the lower side, achieves the purpose of fixing the winding of the iron core. The rotating plate 14 is provided with two guide wheels 15 on the lower side to maintain the tension of the iron wire. One of the guide wheels 15 is acted upon by the torsion spring of the rotating plate 14 and is in close contact with the surface of the rotating iron core. The two guide wheels 16 on both sides can maintain the stable wire routing of the iron core winding, which is coordinated with the longitudinal movement of the wire guide 5.

[0024] A screw 6 is rotatably connected inside the slide 4. The screw 6 is threadedly connected to the cable tray 5. A motor 11 is fixedly installed on one side of the device base 1. The output shaft of the motor 11 is fixedly connected to the rotating base 3 inside the device base 1. A spur gear 13 is fixed on the outside of the rotating base 3. A spur gear 12 that meshes with the lower spur gear 13 is fixed on the outer end of the screw 6. The motor 11 on one side of the device base 1 is controlled to work. The output shaft of the motor 11 controls the rotation of the connected rotating base 3, causing the central iron core of the rotating base 3 to rotate. During the rotation of the rotating base 3, the spur gear 13 fixed on the outside of the rotating base 3 rotates and drives the meshing spur gear 12 to rotate. The spur gear 12 drives the fixed screw 6 to rotate. The rotation of the screw 6 enables the cable tray 5, which is threadedly connected to it, to slide on the slide 4. While the central iron core rotates, the cable tray 5 slides on the slide 4, working together to complete the winding work on the fixed iron core.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A rapid winding device for motor manufacturing, comprising a device base (1), characterized in that, A sliding plate (7) is fixedly installed on the lower side of the device base (1). A movable seat (2) that slides left and right is fitted on the sliding plate (7). A rotating seat (3) is rotatably connected to one side of the device base (1) inside the movable seat (2). A sliding seat (4) is fixedly installed on the upper side of the device base (1). A cable tray (5) that slides left and right is provided on the upper side of the sliding seat (4). A rotating plate (14) is rotatably connected to one side of the cable tray (5). A torsion spring is provided at the junction of the rotating plate (14). Two guide wheels (15) are rotatably connected to the lower side of the rotating plate (14). Several clamping blocks (8) are provided inside the rotating seat (3). The clamping blocks (8) are arranged in a circular array. The clamping blocks (8) are slidably connected to the rotating seat (3).

2. The rapid winding device for motor manufacturing according to claim 1, characterized in that, The movable seat (2) has several screws (9) on the outer side of the inner rotating seat (3) corresponding to the clamping block (8). The screws (9) are rotatably connected to the rotating seat (3), and the screws (9) are threadedly connected to the corresponding clamping block (8).

3. The rapid winding device for motor manufacturing according to claim 2, characterized in that, A knob is rotatably connected to the outer center of the inner rotating seat (3) of the movable seat (2), and a bevel gear (10) is fixed inside the knob. The inner ends of several screws (9) are all fixed with bevel gears (17) that mesh with bevel gears (10).

4. The rapid winding device for motor manufacturing according to claim 1, characterized in that, The slide (4) is rotatably connected to a screw (6), which is threadedly connected to the cable tray (5). Both the cable tray (5) and the slide (4) are rotatably connected to guide wheels (16).

5. The rapid winding device for motor manufacturing according to claim 4, characterized in that, A motor (11) is fixedly installed on one side of the device base (1). The output shaft of the motor (11) is fixedly connected to the inner rotating seat (3) of the device base (1). A spur gear (13) is fixed on the outer side of the rotating seat (3). A spur gear (12) that meshes with the lower spur gear (13) is fixed on the outer end of the screw (6).

6. The rapid winding device for motor manufacturing according to claim 1, characterized in that, The lower part of the movable seat (2) is fixed with a stud (18), and the slide plate (7) has a slot corresponding to the stud (18). A nut that is tightly attached to the lower side of the slide plate (7) is threaded onto the stud (18).

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