一种电炉余热锅炉沉降室耐高温层结构
By using a segmented frame structure and a high-temperature resistant layer design with metal reinforcing ribs, combined with zirconium heat-insulating fiberboard and refractory brick layers, the problems of cracking, bulging, and collapse of the high-temperature resistant layer in the settling chamber were solved, achieving a long service life and efficient production of the high-temperature resistant layer.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANXI TONGCAI IND & TRADE CO LTD
- Filing Date
- 2025-08-30
- Publication Date
- 2026-07-17
AI Technical Summary
The high-temperature resistant layer of the settling chamber is prone to cracking, bulging, and collapse in the electric furnace, leading to frequent maintenance, affecting production continuity and increasing economic losses.
The high-temperature resistant layer adopts a segmented frame structure, combined with metal reinforcing ribs and high-alumina cast refractory, and is further reinforced with zirconium-containing heat-insulating fiberboard and refractory brick layer to enhance structural strength and resistance to thermal expansion and contraction.
Extend the service life of the high-temperature resistant layer to more than 1 year, reduce the number of maintenance and costs, ensure continuous production of the electric furnace, and reduce construction risks and labor intensity of workers.
Smart Images
Figure CN224516833U_ABST
Abstract
Claims
1. A high-temperature-resistant layer structure of a settling chamber of an electric furnace waste heat boiler, characterized by: The system includes a settling chamber shell, a high-temperature resistant layer, a heat insulation layer, and a refractory brick layer. The high-temperature resistant layer is located inside the settling chamber shell and adopts a segmented frame structure, including frame beams, a heat insulation layer, and a refractory brick layer. The frame beams divide one wall of the settling chamber into several frames, each frame including a high-alumina castable layer with embedded metal reinforcing ribs. The heat insulation layer is located inside the settling chamber shell, and the refractory brick layer is located inside the heat insulation layer.
2. The refractory structure of a settling chamber of a waste heat boiler of an electric furnace according to claim 1, characterized in that: The block frame has a size of 2m*2m, and the metal reinforcing ribs are stainless steel bars with a diameter of 8mm.
3. The high-temperature resistant layer structure of the settling chamber of an electric furnace waste heat boiler according to claim 1, characterized in that: The insulation layer is a 50mm thick zirconium-containing fiberboard.
4. The refractory structure of a settling chamber of an electric boiler waste heat boiler according to claim 1, characterized in that: The refractory brick layer includes secondary high-alumina refractory bricks and lightweight insulating refractory bricks, with the secondary high-alumina refractory bricks disposed between the lightweight insulating refractory bricks and the insulation layer.