An automatic assembly device for a decontamination lamp

Abstract

The utility model discloses a kind of purification lamp automatic assembly equipment, including rack, gluing subassembly, automatic lamp tape pasting subassembly and blanking component, gluing subassembly includes feeding conveyor belt, gluing platform, gluing support, several glue barrels, driving motor, driving chain, translation motor, translation support pole, translation screw rod, gluing seat and glue spraying head;Feeding conveyor belt is connected with gluing platform, gluing support and glue barrel are set on the edge of gluing platform, and pump body is fixed in glue barrel;Driving motor is arranged at one end of gluing support, and driving chain is arranged on gluing support and is connected with driving motor;Translation motor is fixed at the end of translation support pole, translation screw rod is in translation support pole and is connected with the main shaft of translation motor.The utility model is reasonably structured, can realize the automatic feeding of workpiece, automatic gluing, automatic lamp tape pasting and automatic blanking operation, is favorable to the efficiency of assembly, saves manpower cost, also is favorable to the precision of assembly.

Description

Technical Field

[0001] This utility model belongs to the field of cleanroom lamp assembly technology, specifically relating to an automatic cleanroom lamp assembly device. Background Technology

[0002] Cleanroom lamps require assembly during manufacturing, which involves applying adhesive, attaching LED strips, and cutting materials. In current technology, assembly is mainly done manually, which not only greatly reduces assembly efficiency but also introduces significant human error, thus reducing assembly precision and failing to meet market demands. Utility Model Content

[0003] The purpose of this invention is to provide an automatic assembly device for purification lamps with a reasonable structural design that is conducive to improving assembly efficiency.

[0004] The technical solution to achieve the purpose of this utility model is an automatic assembly equipment for cleanroom lamps, including a frame, a glue application component, an automatic LED strip application component, and a material feeding component arranged on the frame. The automatic LED strip application component is located between the glue application component and the material feeding component. The glue application component includes a feeding conveyor belt, a glue application platform, a glue application bracket, several glue buckets, a drive motor, a drive chain, a translation motor, a translation support rod, a translation lead screw, a glue application base, and a glue spray head.

[0005] The feeding conveyor belt is connected to the glue dispensing platform, the glue dispensing bracket and the glue bucket are set on the edge of the glue dispensing platform, and a pump body is fixed inside the glue bucket;

[0006] The drive motor is located at one end of the glue applicator, and the drive chain is located on the glue applicator and connected to the drive motor.

[0007] The translation support rod is mounted on the glue application bracket and connected to the drive chain, and the translation support rod is perpendicular to the glue application bracket;

[0008] The translation motor is fixed to the end of the translation support rod, and the translation lead screw is located inside the translation support rod and connected to the main shaft of the translation motor;

[0009] The glue dispensing base is mounted on the translation support rod and is helically connected to the translation screw. The glue spray head is fixed to the bottom of the glue dispensing base and connected to the pump body inside the glue tank.

[0010] A further preferred embodiment is a positioning and pressing assembly provided between the glue application assembly and the automatic LED strip application assembly;

[0011] The workpiece of the glue applicator is transferred to the automatic LED strip applicator after being positioned and pressed by the molding assembly.

[0012] A further preferred embodiment is that the positioning molding assembly includes a pressure seat, a positioning roller disposed on the pressure seat, and a glue-applying nozzle disposed on the pressure seat, wherein the glue-applying nozzle is connected to the pump body via a control valve.

[0013] A further preferred embodiment is that the automatic LED strip application assembly includes an LED strip placement platform, an LED strip application platform, an LED strip application support frame, a horizontal support, a control motor, a control chain, an adjustment motor, an adjustment screw, a control slider, a lifting structure, and an LED strip application robot.

[0014] The light strip placement platform is located at the edge of the light strip application platform, and the light strip application platform cooperates with the positioning and pressing mold assembly to realize the transfer of the workpiece;

[0015] The light strip support frame is set on the edge of the light strip platform, the control motor is fixed to the end of the light strip support frame, and the control chain is on the light strip support frame and connected to the control motor;

[0016] One end of the transverse support is connected to the control chain, and the transverse support is perpendicular to the light strip support frame;

[0017] The adjusting motor is fixed to the end of the transverse support, and the adjusting screw is located inside the transverse support and connected to the main shaft of the adjusting motor;

[0018] The control slider is mounted on the transverse support and threadedly connected to the adjusting screw.

[0019] The lifting structure is fixed on the control slider, and the LED strip attaching robot is fixed to the bottom end of the lifting structure.

[0020] The LED strip attaching robot moves the LED strip from the LED strip placement platform to the LED strip attaching platform and presses it down to adhere to the surface of the workpiece with the adhesive layer.

[0021] A further preferred embodiment is that the bottom surface of the LED strip attaching robot is provided with a plurality of vacuum suction heads, which are connected to a vacuum pump.

[0022] A further preferred embodiment is that the unloading assembly includes an unloading platform, an unloading roller, an unloading conveyor claw, and an unloading conveyor belt;

[0023] The unloading platform works in conjunction with the LED strip attaching platform to receive the workpieces conveyed by the LED strip attaching platform.

[0024] The feeding roller is set on the feeding platform and is used to roll and convey the workpiece to the edge position;

[0025] The unloading conveyor claw is located between the unloading platform and the unloading conveyor belt, and is used to transfer the work from the unloading platform to the unloading conveyor belt.

[0026] A further preferred embodiment is that the frame is equipped with a PLC controller and control operation switches.

[0027] This utility model has positive effects: its structure is reasonably designed, which can realize automatic feeding, automatic gluing, automatic application of light strips and automatic unloading of workpieces, which helps to improve assembly efficiency, save labor costs, improve assembly accuracy, and is stable, reliable and highly applicable. Attached Figure Description

[0028] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein:

[0029] Figure 1 This is a schematic diagram of the structure of this utility model;

[0030] Figure 2 This is another structural view of the present invention;

[0031] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle;

[0032] Figure 4 This is a schematic diagram of the specific structure of the LED strip attaching robot in this utility model.

[0033] Reference numerals: Frame 1, Glue application assembly 2, Feeding conveyor belt 21, Glue application platform 22, Glue application bracket 23, Glue bucket 24, Drive motor 25, Drive chain 26, Translation motor 27, Translation support rod 28, Translation lead screw 29, Glue application seat 210, Glue spraying head 211, Automatic LED strip application assembly 3, LED strip placement platform 31, LED strip application platform 32, LED strip application support frame 33, Horizontal support 34, Control motor 35, Control chain 36, Adjusting motor 37, Adjusting lead screw 38, Control slider 39, Lifting structure 310, LED strip application robot 311, Unloading assembly 4, Unloading platform 41, Unloading roller 42, Unloading conveyor claw 43, Unloading conveyor belt 44, Positioning and pressing mold assembly 5, Pressing seat 51, Positioning roller 52, Glue spraying head 53, Vacuum suction head 6. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Example

[0036] See Figures 1 to 4 As shown, an automatic assembly device for cleanroom lamps includes a frame 1, a glue application component 2, an automatic LED strip application component 3, and a material feeding component 4 mounted on the frame. The automatic LED strip application component is located between the glue application component and the material feeding component. In this embodiment, the frame is mainly used for supporting the various structural components. The glue application component includes a feeding conveyor belt 21, a glue application platform 22, a glue application bracket 23, several glue buckets 24, a drive motor 25, a drive chain 26, a translation motor 27, a translation support rod 28, a translation screw 29, a glue application base 210, and a glue spray head 211. The glue buckets are used to hold the glue, and the drive motor, in conjunction with the drive chain, enables the glue application base to reciprocate in the Y direction. The translation motor, in conjunction with the translation screw, is mainly used for the glue application base to reciprocate in the X direction, thereby increasing the glue application range and enabling glue application operations at different positions.

[0037] During processing and assembly, the feeding conveyor belt is connected to the glue dispensing platform. The glue dispensing bracket and the glue bucket are set on the edge of the glue dispensing platform, and a pump body is fixed inside the glue bucket. The drive motor is set at one end of the glue dispensing bracket, and the drive chain is set on the glue dispensing bracket and connected to the drive motor. The translation support rod is set on the glue dispensing bracket and connected to the drive chain, and the translation support rod is set perpendicular to the glue dispensing bracket. The translation motor is fixed at the end of the translation support rod, and the translation screw is located inside the translation support rod and connected to the main shaft of the translation motor. The glue dispensing seat is set on the translation support rod and screwed to the translation screw. The glue spray head is fixed at the bottom of the glue dispensing seat and connected to the pump body inside the glue bucket.

[0038] In this embodiment, a positioning and pressing assembly 5 is provided between the glue application assembly and the automatic LED strip application assembly; the workpiece of the glue application assembly is conveyed to the automatic LED strip application assembly after passing through the positioning and pressing assembly. The positioning and pressing assembly is mainly used to position and press the adhesive layer on the workpiece, i.e., the aluminum substrate of the lamp body, to ensure the uniformity and effectiveness of the adhesive layer; wherein the positioning and pressing assembly includes a pressing seat 51, a positioning roller 52 disposed on the pressing seat, and a glue application nozzle 53 disposed on the pressing seat, the glue application nozzle being connected to the pump body via a control valve. Positioning is achieved by the positioning roller, and glue application is achieved by the glue application nozzle, ensuring the effectiveness and uniformity of the glue application.

[0039] In this embodiment, the automatic LED strip application assembly includes an LED strip placement platform 31, an LED strip application platform 32, an LED strip application support frame 33, a horizontal support 34, a control motor 35, a control chain 36, an adjustment motor 37, an adjustment screw 38, a control slider 39, a lifting structure 310, and an LED strip application robot 311. The control motor, in conjunction with the control chain, enables the slider to reciprocate in the Y direction, while the adjustment motor, in conjunction with the adjustment screw, enables the slider to reciprocate in the X direction. This allows for LED strip application at different positions, improving the effectiveness and stability of the application. The lifting structure, such as a lifting cylinder, is used for the lifting and lowering of the LED strip application robot to achieve LED strip gripping and downward application operations.

[0040] During the processing, the LED strip placement platform is located at the edge of the LED strip application platform. The LED strip application platform cooperates with the positioning and pressing mold assembly to realize the workpiece transfer. The LED strip application support frame is set on the edge of the LED strip application platform. The control motor is fixed to the end of the LED strip application support frame, and the control chain is located on the LED strip application support frame and connected to the control motor. One end of the transverse support is connected to the control chain, and the transverse support is perpendicular to the LED strip application support frame. The adjusting motor is fixed to the end of the transverse support, and the adjusting screw is located inside the transverse support and connected to the main shaft of the adjusting motor. The control slider is set on the transverse support and threadedly connected to the adjusting screw. The lifting structure is fixed on the control slider, and the LED strip application robot is fixed to the bottom end of the lifting structure. The LED strip application robot moves the LED strip on the LED strip placement platform to the LED strip application platform and presses the LED strip down to adhere it to the surface of the workpiece with the adhesive layer for positioning.

[0041] In this embodiment, to improve the efficiency of picking up and placing the LED strip, the bottom surface of the LED strip attaching robot is provided with several vacuum suction heads 6, which are connected to a vacuum pump. This is a conventional structure in the prior art, used for picking up and pressing the LED strip downwards.

[0042] In this embodiment, the unloading assembly includes an unloading platform 41, an unloading roller 42, an unloading conveyor claw 43, and an unloading conveyor belt 44. During assembly, the unloading platform cooperates with the LED strip attaching platform to receive the workpiece conveyed by the LED strip attaching platform. The unloading roller is disposed on the unloading platform to roll and convey the workpiece to the edge position. The unloading conveyor claw is disposed between the unloading platform and the unloading conveyor belt to transfer the workpiece from the unloading platform to the unloading conveyor belt. A PLC controller and control operation switches are disposed inside the frame.

[0043] This utility model has positive effects: its structure is reasonably designed, which can realize automatic feeding, automatic gluing, automatic application of light strips and automatic unloading of workpieces, which helps to improve assembly efficiency, save labor costs, improve assembly accuracy, and is stable, reliable and highly applicable.

[0044] The standard parts used in this embodiment can be purchased directly from the market, and the non-standard structural parts described in the instruction manual can also be processed without any doubt based on existing technical common sense. At the same time, the connection methods of each component adopt mature conventional methods in the existing technology, and the machinery, parts and equipment all adopt conventional models in the existing technology, so they will not be described in detail here.

[0045] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all embodiments here. However, these obvious variations or modifications derived from the essential spirit of this utility model still fall within the protection scope of this utility model.

Claims

1. An automatic assembly device for cleanroom lamps, comprising a frame, an automatic LED strip attaching component, and a feeding component disposed on the frame, wherein the automatic LED strip attaching component is located between the adhesive application component and the feeding component, characterized in that: The glue application assembly includes a feeding conveyor belt, a glue application platform, a glue application bracket, several glue buckets, a drive motor, a drive chain, a translation motor, a translation support rod, a translation lead screw, a glue application base, and a glue spray head; The feeding conveyor belt is connected to the glue dispensing platform, the glue dispensing bracket and the glue bucket are set on the edge of the glue dispensing platform, and a pump body is fixed inside the glue bucket; The drive motor is located at one end of the glue applicator, and the drive chain is located on the glue applicator and connected to the drive motor. The translation support rod is mounted on the glue application bracket and connected to the drive chain, and the translation support rod is perpendicular to the glue application bracket; The translation motor is fixed to the end of the translation support rod, and the translation lead screw is located inside the translation support rod and connected to the main shaft of the translation motor; The glue dispensing base is mounted on the translation support rod and is helically connected to the translation screw. The glue spray head is fixed to the bottom of the glue dispensing base and connected to the pump body inside the glue tank.

2. The automatic assembly equipment for purification lamps according to claim 1, characterized in that: A positioning and pressing component is provided between the glue application component and the automatic light strip application component; The workpiece of the glue applicator is transferred to the automatic LED strip applicator after being positioned and pressed by the molding assembly.

3. The automatic assembly equipment for purification lamps according to claim 2, characterized in that: The positioning and pressing assembly includes a pressing seat, positioning rollers disposed on the pressing seat, and a glue-applying nozzle disposed on the pressing seat. The glue-applying nozzle is connected to the pump body via a control valve.

4. The automatic assembly equipment for purification lamps according to claim 2, characterized in that: The automatic LED strip application assembly includes an LED strip placement platform, an LED strip application platform, an LED strip application support frame, a horizontal support, a control motor, a control chain, an adjustment motor, an adjustment screw, a control slider, a lifting structure, and an LED strip application robot. The light strip placement platform is located at the edge of the light strip application platform, and the light strip application platform cooperates with the positioning and pressing mold assembly to realize the transfer of the workpiece; The light strip support frame is set on the edge of the light strip platform, the control motor is fixed to the end of the light strip support frame, and the control chain is on the light strip support frame and connected to the control motor; One end of the transverse support is connected to the control chain, and the transverse support is perpendicular to the light strip support frame; The adjusting motor is fixed to the end of the transverse support, and the adjusting screw is located inside the transverse support and connected to the main shaft of the adjusting motor; The control slider is mounted on the transverse support and threadedly connected to the adjusting screw. The lifting structure is fixed on the control slider, and the LED strip attaching robot is fixed to the bottom end of the lifting structure. The LED strip attaching robot moves the LED strip from the LED strip placement platform to the LED strip attaching platform and presses it down to adhere to the surface of the workpiece with the adhesive layer.

5. The automatic assembly equipment for purification lamps according to claim 4, characterized in that: The bottom surface of the LED strip attaching robot is equipped with several vacuum suction heads, which are connected to a vacuum pump.

6. The automatic assembly equipment for purification lamps according to claim 5, characterized in that: The unloading assembly includes an unloading platform, an unloading roller, an unloading conveyor claw, and an unloading conveyor belt; The unloading platform works in conjunction with the LED strip attaching platform to receive the workpieces conveyed by the LED strip attaching platform. The feeding roller is set on the feeding platform and is used to roll and convey the workpiece to the edge position; The unloading conveyor claw is located between the unloading platform and the unloading conveyor belt, and is used to transfer the work from the unloading platform to the unloading conveyor belt.

7. The automatic assembly equipment for purification lamps according to claim 1, characterized in that: The frame is equipped with a PLC controller and control operation switches.

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