Automatic snap magnet mount

Abstract

The utility model discloses a kind of automatic buckle magnet installation machines, installation machine includes push assembly, air pump, working switch, workstation, locating block, storage bin, magnet, lower pressure subassembly, pedestal and buckle, and the push assembly for pushing magnet to specified position includes push base, push joint, push rod and horizontal push mechanism, workstation includes material passing top seat and locating base, and lower pressure subassembly for pressing magnet into buckle includes lower pressure base, lower pressure joint, lower pressure rod and vertical lower pressure mechanism, wherein, material passing top seat includes locating pin hole, storage bin mounting hole, material channel and lower pressure channel, locating base includes push channel, locating boss and through-hole. The utility model can be completed by simple structure auxiliary worker the installation of magnet in buckle, improve work efficiency, reduce the cost of buckle magnet installation.

Description

Technical Field

[0001] The embodiments of this utility model belong to the technical field of bag accessories, and more specifically, relate to an automatic snap-on magnet installation machine. Background Technology

[0002] The composite structure of snap-fit ​​and magnet is widely used in automotive electronics, consumer electronics, and precision instruments. The core challenge lies in balancing the rigid requirements of mechanical connections with the dynamic characteristics of magnetic adsorption. Snap-fit ​​components, relying on elastic deformation for rapid connection, must meet mechanical requirements such as insertion / extraction force and vibration resistance. The introduction of magnets adds requirements for magnetic parameters such as magnetic pole orientation and magnetic flux consistency. The coordinated installation of both becomes a key bottleneck restricting production efficiency.

[0003] Currently, most snap-fit ​​and magnet assembly is done manually, requiring workers to push the snap-fit ​​into its internal slots with their fingers. However, because snap-fits contain studs, baffles, and similar structures, the actual assembly process can be troublesome. To improve assembly efficiency, multiple workers are usually assigned to this task simultaneously. While this increases efficiency, it requires more workers and a larger workspace. Furthermore, variations in worker pressure and angle can lead to a lower yield rate, resulting in higher assembly costs for individual snap-fits. Summary of the Invention

[0004] To address the aforementioned deficiencies or improvement needs of existing technologies, this utility model provides an automatic snap-fit ​​magnet installation machine. Through the internal channel structure design of the worktable, it achieves the functions of magnet storage, pushing, and pressing. The horizontal linear movement of the pushing component pushes the magnet to the designated position, and the vertical linear movement of the pressing component presses the magnet into the snap-fit. An air pump provides the power source for the entire installation machine, and a working switch controls the machine's start-up; each start-up completes one magnet insertion into the snap-fit.

[0005] To achieve the above objectives, this utility model provides an automatic snap-on magnet installation machine, comprising:

[0006] A base installed at the actual work site;

[0007] A pushing assembly disposed on one side of the top of the base includes a pushing base disposed on one side of the top of the base, a horizontal pushing mechanism disposed in the mounting hole of the pushing base, a pushing connector disposed on the top screw of the horizontal pushing mechanism, and a pushing rod disposed in the top groove of the pushing connector.

[0008] A workbench located on the other side of the top of the base includes a positioning base located on the other side of the top of the base and a material conveying top located on top of the positioning base; the material conveying top includes a storage bin mounting hole located on one side of the top of the material conveying top and a material channel located in the middle of the ground of the storage bin mounting hole; the positioning base includes a positioning boss located on the outer surface of the positioning base and a through hole located inside the positioning base penetrating the front and back.

[0009] The pressing assembly located on the top of the workbench includes a pressing base located on the top of the workbench, a vertical pressing mechanism located in the mounting hole of the pressing base, a pressing connector located on the top screw of the vertical pressing mechanism, and a pressing rod located in the top groove of the pressing connector.

[0010] Furthermore, it also includes a positioning block disposed inside the through hole and closely attached to the outer surface of the positioning base.

[0011] Furthermore, it also includes a storage bin located inside the storage bin mounting hole.

[0012] Furthermore, the feed top seat also includes a pair of locating pin holes that pass through the upper and lower surfaces on the top surface of the feed top seat.

[0013] Furthermore, the material conveying top seat also includes a downward pressure passage located on the top of the material conveying top seat on the same side as the material storage bin mounting hole.

[0014] Furthermore, the positioning base also includes a pushing passage located on the top of the positioning base on the same side as the pushing rod.

[0015] Furthermore, the horizontal pushing mechanism is a horizontal linear motion mechanism.

[0016] Furthermore, the vertical pressing mechanism is a vertical linear motion mechanism.

[0017] Furthermore, the worktable, positioning block, storage bin, push rod, and pressing rod are all made of non-ferromagnetic materials.

[0018] Furthermore, the bottom of the pressure rod has a groove.

[0019] In summary, compared with the prior art, the above-described technical solution conceived by this utility model can achieve the following beneficial effects:

[0020] 1. The installation machine of the present invention realizes the functions of magnet storage, pushing and pressing through the internal channel structure design of the workbench. The magnet is pushed to the designated position by the horizontal linear movement of the pushing component, and the magnet is pressed into the buckle by the vertical linear movement of the pressing component. The air pump provides the power source for the entire installation machine, and the start of the installation machine is controlled by the working switch. Each start completes one magnet insertion into the buckle.

[0021] 2. The installation machine of the present invention pushes the magnet to a designated position by the horizontal linear movement of the pushing component. The separate structure design of the pushing connector and the pushing rod prevents the horizontal pushing mechanism from jamming due to the horizontal deviation caused by the machining error of the parts during the horizontal linear movement.

[0022] 3. The installation machine of the present invention realizes the functions of magnet storage, pushing and pressing through the internal channel structure design of the workbench. The pressing channel and pushing channel ensure the guidance of the linear movement of the pressing component and the pushing component. The design of the storage bin mounting hole and material channel realizes the storage of a certain amount of magnets for work. The positioning boss and the positioning block set in the through hole realize the double-sided positioning of the buckle and ensure the positional accuracy of the buckle.

[0023] 4. The installation machine of the present invention presses the magnet into the buckle through the vertical linear movement of the pressing component. The separate structure design of the pressing connector and the pressing rod prevents the vertical pressing mechanism from jamming due to the vertical deviation caused by the machining error of the parts when it makes vertical linear movement. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of the automatic snap-fit ​​magnet installation machine according to an embodiment of the present invention;

[0025] Figure 2 This is a schematic diagram of the structure of the automatic snap-fit ​​magnet installation machine push assembly according to an embodiment of the present invention;

[0026] Figure 3 This is a schematic diagram of the structure of the workbench of the automatic snap-fit ​​magnet installation machine according to an embodiment of the present invention;

[0027] Figure 4 This is a top view of the automatic snap-fit ​​magnet installation machine according to an embodiment of the present invention;

[0028] Figure 5 This is a cross-sectional view of the automatic snap-fit ​​magnet installation machine according to an embodiment of the present invention at point AA;

[0029] Figure 6 This is a schematic diagram of the structure of the automatic snap-fit ​​magnet pressing assembly according to an embodiment of the present invention;

[0030] Figure 7 This is a schematic diagram of the operation of the automatic snap-fit ​​magnet pressing component in an embodiment of this utility model.

[0031] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1-Pushing assembly, 11-Pushing base, 12-Pushing connector, 13-Pushing rod, 14-Horizontal pushing mechanism, 2-Air pump, 3-Working switch, 4-Worktable, 41-Material conveying top seat, 411-Positioning pin hole, 412-Storage bin mounting hole, 413-Material channel, 414-Pressing channel, 42-Positioning base, 421-Pushing channel, 422-Positioning boss, 423-Through hole, 5-Positioning block, 6-Storage bin, 7-Magnet, 8-Pressing assembly, 81-Pressing base, 82-Pressing connector, 83-Pressing rod, 84-Vertical pressing mechanism, 9-Base, 10-Snap fastener. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the present utility model. Furthermore, the technical features involved in the various embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0033] In the description of the embodiments of this utility model, it should be noted that if terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," or "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and "third" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0034] Furthermore, the use of terms such as "horizontal," "vertical," and "sag" does not imply that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0035] In the description of the embodiments of this utility model, "a plurality of" means at least two.

[0036] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] This novel embodiment provides an automatic snap-fit ​​magnet installation machine. For example... Figure 1 , Figure 4 , Figure 5 As shown, the system includes a pushing component 1, an air pump 2, a working switch 3, a worktable 4, a positioning block 5, a storage bin 6, a magnet 7, a pressing component 8, a base 9, and a buckle 10. The pushing component 1 is installed on one side of the top of the base 9. The air pump 2 is installed on one side of the top of the base 9 and is on the same side as the pushing component 1. The working switch 3 is installed on top of the air pump 2. The worktable 4 is installed on the other side of the top of the base 9 and is on the same side as the pushing component 1. The positioning block 5 is placed in the through hole 423 on the top of the positioning base 42, ensuring that the outer boss of the positioning block 5 is in close contact with the outer surface of the positioning base 42. The storage bin 6 is inserted into the storage bin mounting hole 412 on the top of the material feeder 41. The magnet 7 slides in through the internal material channel of the storage bin 6, filling the storage positions of the worktable 4 and the storage bin 6. The pressing component 8 is installed on the top of the worktable 4, and the buckle 10 is placed on the outside of the worktable 4. The buckle 10 is tightly attached to the outer surface of the material feed top seat 41 and the positioning base 42. The lower surface of the buckle 10 is placed on the positioning boss 422. The bottom positioning device of the buckle 10 is tightly attached to the outer surface of the positioning block 5. The pushing component 1 is powered by the horizontal pushing mechanism 14. The pushing rod 13 of the pushing component 1 pushes the magnet 7 to the designated position through the pushing passage 421. The pressing component 8 is powered by the vertical pressing mechanism 84. The pressing rod 83 of the pressing component 8 presses the magnet 7 into the corresponding magnet opening inside the buckle 10 through the pressing passage 414. The workbench 4 has a storage bin mounting hole 412 for installing the storage bin 6 and a material channel 413 for storing material inside the storage bin mounting hole 412. The top of the workbench 4 has a pressing passage 414 for guiding the pressing rod 83. The side of the workbench 4 has a pushing passage 421 for guiding the pushing rod 13. The installation machine of the present invention realizes the functions of magnet storage, pushing and pressing through the internal channel structure design of the workbench. The magnet is pushed to the designated position by the horizontal linear movement of the pushing component, and the magnet is pressed into the buckle by the vertical linear movement of the pressing component. The air pump provides the power source for the entire installation machine, and the start of the installation machine is controlled by the working switch. Each start completes one magnet insertion into the buckle.

[0038] Specifically, such as Figure 2 As shown, the pushing assembly 1 includes a pushing base 11, a pushing connector 12, a pushing rod 13, and a horizontal pushing mechanism 14. The pushing base 11 is installed on one side of the top of the base 9 and is connected to the base 9 by bolts. The horizontal pushing mechanism 14 is installed in the corresponding opening of the pushing base 11. The pushing connector 12 is installed on the top screw of the horizontal pushing mechanism 14. A push rod groove is opened on the top of the pushing connector 12, and a positioning pin hole is opened on the side of the pushing connector 12. The pushing rod 13 is inserted into the push rod groove on the top of the pushing connector 12, and then a positioning pin is inserted into the positioning pin hole on the side of the pushing connector 12 to position the pushing rod 13. The horizontal pushing mechanism 14 is a linear motion structure, for example, a standard circular cylinder can be used. The horizontal pushing mechanism 14 is controlled by the working switch 3 to provide power to the pushing rod 13, thereby controlling the pushing rod 13 to reciprocate on the pushing passage 421, thereby pushing the magnet 7 stored in the storage bin 6 and the material passage 413 of the material top seat 41 to the designated position. The installation machine of the present invention pushes the magnet to a designated position by the horizontal linear movement of the pushing component. The separate structure design of the pushing connector and the pushing rod prevents the horizontal pushing mechanism from jamming due to horizontal deviation caused by part processing errors during horizontal linear movement.

[0039] Specifically, such as Figure 3 , Figure 4 , Figure 5As shown, the worktable 4 includes a material feeding top seat 41 and a positioning base 42. The positioning base 42 is installed on the other side of the top of the base 9, on the same side as the pushing component 1. The material feeding top seat 41 is installed on the top of the positioning base 42 by bolt connection. The top material conveyor 41 includes a positioning pin hole 411, a storage bin mounting hole 412, a material channel 413, and a pressing passage 414. The positioning pin hole 411 is a pair of pin holes located on the top of the top material conveyor 41, which penetrate the entire top material conveyor 41 and a corresponding positioning pin hole is also opened on the positioning base 42. The storage bin mounting hole 412 is a mounting hole for a storage bin 6 set on the top of the top material conveyor 41. The material channel 413 is set on the bottom surface of the storage bin mounting hole 412 and extends from the bottom surface of the storage bin mounting hole 412 to the top surface of the pushing passage 421. The pressing passage 414 is a channel set on the top of the top material conveyor 41 for the back-and-forth movement of the pressing rod 83. The positioning base 42 includes a push passage 421, a positioning boss 422, and a through hole 423. The push passage 421 is located at the top of the positioning base 42, and its top surface is composed of a material feed top seat 41, which guides the horizontal linear movement of the push rod 13. The positioning boss 422 is located on the outside of the positioning base 42 and is used to limit the locking buckle 10. The through hole 423 is located inside the push passage 421, below the positioning boss 422, and a positioning block 5 is provided at the through hole 423 to limit the locking buckle 10. The installation machine of this invention realizes the functions of magnet storage, pushing, and pressing through the internal channel structure design of the worktable. The pressing passage and the push passage ensure the guidance of the linear movement of the pressing and pushing components. The design of the storage bin mounting hole and the material channel allows for the storage of a certain amount of magnets for work. The positioning boss and the positioning block set in the through hole achieve bilateral positioning of the locking buckle, ensuring the positional accuracy of the locking buckle.

[0040] Specifically, such as Figure 6 , Figure 7As shown, the pressing assembly 8 includes a pressing base 81, a pressing connector 82, a pressing rod 83, and a vertical pressing mechanism 84. The pressing base 81 is mounted on the top of the worktable 4 and connected to it by bolts. The vertical pressing mechanism 84 is installed in the corresponding opening of the pressing base 81. The pressing connector 82 is installed on the top screw of the vertical pressing mechanism 84. A push rod groove is formed at the top of the pressing connector 82, and a positioning pin hole is formed on the side of the pressing connector 82. There are many mounting columns inside the buckle 10. The bottom of the pressing rod 83 has a... The U-shaped groove is used to avoid the internal column of the buckle 10. The pressing rod 83 is inserted into the push rod groove at the top of the pressing connector 82. Then, a positioning pin is inserted into the positioning pin hole on the side of the pressing connector 82 to position the pressing rod 83. The vertical pressing mechanism 84 is a linear motion structure, for example, a standard circular cylinder can be used. The vertical pressing mechanism 84 is controlled by the working switch 3 to provide power to the pressing rod 83, thereby controlling the pressing rod 83 to move back and forth on the pressing passage 414, and then pressing the magnet 7, which has been pushed to the designated position, downward into the corresponding opening inside the buckle 10. The installation machine of the present invention presses the magnet into the buckle through the vertical linear motion of the pressing component. Through the separate structure design of the pressing connector and the pressing rod, the vertical direction deviation caused by the machining error of the parts during the vertical linear motion of the vertical pressing mechanism is prevented, thus preventing the vertical pressing mechanism from jamming.

[0041] Preferably, this embodiment of the invention provides an automatic snap-fit ​​magnet installation machine. Since it is necessary to push and press the magnet 7, the material selection must be non-ferromagnetic materials, such as aluminum and bakelite. The components made of non-ferromagnetic materials include the worktable 4, positioning block 5, storage bin 6, push rod 13 and pressing rod 83. All of the above components must be made of non-ferromagnetic materials. All other components in the automatic snap-fit ​​magnet installation machine can also be made of non-ferromagnetic materials.

[0042] In another embodiment of this utility model, an automatic snap-on magnet installation machine is provided, comprising the following steps:

[0043] Before use, clean the worktable 4 of the automatic snap-fit ​​magnet installation machine. Use a brush to clean the surface of the worktable 4 to ensure that the surface of the worktable 4 is clean, tidy and free of debris.

[0044] One magnet 7 is inserted into the storage bin 6 one by one, and the storage bin 6 is filled to the inlet.

[0045] The operator manually places the buckle 10 at the designated position on the workbench 4, ensuring that the bottom positioning cylinder of the buckle is in close contact with the side of the positioning block 5, and the bottom of the buckle rests on the protrusion surface of the workbench 4.

[0046] The operator holds the buckle 10 with one hand and presses the work switch 3 with the other hand. The automatic buckle magnet installation machine starts working, pushing the magnet 7 from the material channel 413 to the designated position and inserting it into the buckle 10.

[0047] After the automatic snap-fit ​​magnet installation machine finishes its work, remove snap-fit ​​10 and check whether magnet 7 has been properly installed in snap-fit ​​10. Then place snap-fit ​​10 with magnet 7 installed in the designated position.

[0048] Repeat the above process to complete the assembly work of inserting the magnet into the buckle.

[0049] In summary, this utility model allows workers to install the magnet inside the buckle with a simple structure, improving work efficiency and reducing the cost of installing the snap-on magnet.

[0050] Those skilled in the art will readily understand that the above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic snap magnet mounting machine characterized by, include: A base (9) installed at the actual work site; The push assembly (1) located on one side of the top of the base (9) includes a push base (11) located on one side of the top of the base (9), a horizontal push mechanism (14) located in the mounting hole of the push base (11), a push connector (12) located on the top screw of the horizontal push mechanism (14), and a push rod (13) located in the top groove of the push connector (12). A workbench (4) located on the other side of the top of the base (9) includes a positioning base (42) located on the other side of the top of the base (9) and a material conveying top (41) located on the top of the positioning base (42); the material conveying top (41) includes a storage bin mounting hole (412) located on one side of the top of the material conveying top (41) and a material channel (413) located in the middle of the ground of the storage bin mounting hole (412); the positioning base (42) includes a positioning boss (422) located on the outer surface of the positioning base (42) and a through hole (423) located inside the positioning base (42) penetrating the front and back. The pressing assembly (8) located on the top of the workbench (4) includes a pressing base (81) located on the top of the workbench (4), a vertical pressing mechanism (84) located in the mounting hole of the pressing base (81), a pressing connector (82) located on the top screw of the vertical pressing mechanism (84), and a pressing rod (83) located in the top groove of the pressing connector (82).

2. The automatic snap magnet mounter according to claim 1, wherein It also includes a positioning block (5) located inside the through hole (423) and closely attached to the outer surface of the positioning base (42).

3. The automatic snap magnet mounter according to claim 2, wherein It also includes a storage bin (6) located inside the storage bin mounting hole (412).

4. The automatic snap magnet mounter according to claim 3, wherein The feed top seat (41) also includes a pair of positioning pin holes (411) that pass through the upper and lower surfaces on the top surface of the feed top seat (41).

5. The automatic snap magnet mounter according to claim 4, wherein The material conveying top seat (41) also includes a pressure passage (414) located on the top of the material conveying top seat (41) and on the same side as the material storage hopper mounting hole (412).

6. The automatic snap magnet mounter according to claim 5, wherein The positioning base (42) also includes a push passage (421) located on the top of the positioning base (42) on the same side as the push rod (13).

7. An automatic snap-fit ​​magnet installation machine according to any one of claims 1-6, characterized in that, The horizontal pushing mechanism (14) is a horizontal linear motion mechanism.

8. An automatic snap-fit ​​magnet installation machine according to any one of claims 1-6, characterized in that, The vertical pressing mechanism (84) is a vertical linear motion mechanism.

9. An automatic snap-fit ​​magnet installation machine according to any one of claims 1-6, characterized in that, The workbench (4), positioning block (5), storage bin (6), push rod (13) and pressing rod (83) are all made of non-ferromagnetic materials.

10. An automatic snap-fit ​​magnet installation machine according to claim 9, characterized in that, The bottom of the pressure rod (83) has a groove.

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