Four-head high-speed vision labeling machine

Abstract

The utility model discloses a four head high -speed visual labeling machine, including lower workbench, be equipped with label peeling group on lower workbench, product transport group, still be equipped with three -axis mechanical arm of along XYZ direction transport on the platform, wherein, three -axis mechanical arm includes the connecting plate, four groups of drive motor are equipped on the upper side of connecting plate back, the driving gear shaft that is connected with corresponding drive motor is equipped on the upper side of connecting plate front, the driven gear shaft is equipped below connecting plate front, driving gear shaft axle center and driven gear shaft axle center are perpendicular line, is equipped with vertical slide rail on this perpendicular line, and driving gear shaft and driven gear shaft are equipped with transmission belt, one side of transmission belt is equipped with with vertical slide that is assembled on vertical slide rail, the vacuum suction nozzle that can take air and release air is equipped on the vertical slide front, and the vacuum pump is externally connected to vacuum suction nozzle through the pipeline, and this technology is used to the small specific product, and adopts four head vacuum suction nozzle mode, satisfies specific product label and work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of labeling machine technology, specifically a four-head high-speed vision labeling machine. Background Technology

[0002] Labeling machines are devices that affix rolls of self-adhesive labels (paper or metal foil) to PCBs, products, or prescribed packaging. As an important component of modern packaging, labeling machines not only improve production efficiency but also ensure the accuracy and consistency of product labels.

[0003] Labeling machines are widely used in various industries, such as backlight panel lamination in electronics, applying QR code labels, adhesive tape, adhesive strips, conductive films, double-sided adhesive, high-temperature adhesive, and display modules.

[0004] Existing labeling machines mostly use a single-head adsorption method during transportation, which involves adsorbing the label and then transporting it to the product. This labeling method is often inefficient, especially for labeling small products transported on belts. Therefore, a high-efficiency visual labeling machine needs to be designed. Utility Model Content

[0005] The purpose of this invention is to provide a four-head high-speed vision labeling machine, which aims to solve the above-mentioned technical problems.

[0006] This utility model is implemented as follows: A four-head high-speed vision labeling machine includes a lower worktable, on which a label peeling group is provided for transporting paper rolls with labels attached and peeling the labels from the paper rolls; a product transport group is provided for transporting products to the labeling position to wait for labeling; the machine table is also provided with a three-axis robotic arm that transports along the XYZ direction for receiving the peeled labels and transporting them to be adhered to the corresponding products; wherein, the three-axis robotic arm includes a connecting plate, four sets of drive motors are provided on the upper back of the connecting plate, a drive gear shaft connected to the corresponding drive motor is provided on the upper front of the connecting plate, a driven gear shaft is provided on the lower front of the connecting plate, the axis of the drive gear shaft and the axis of the driven gear shaft are perpendicular to each other, a vertical slide rail is provided on this vertical line, and a transmission belt is sleeved on the drive gear shaft and the driven gear shaft, a vertical slider is provided on one side of the transmission belt and assembled on the vertical slide rail, a vacuum nozzle for taking in and releasing air is provided on the front of the vertical slider, and a vacuum pump is connected to the vacuum nozzle through a conduit.

[0007] Furthermore, the connecting plate is provided with a bearing that matches the rotation of the drive gear shaft. The output end of the drive motor passes through the bearing and is connected to the drive gear shaft. The driven gear shaft is provided with a shaft fixed by the connecting plate at its center, and the driven gear shaft rotates around the shaft.

[0008] Furthermore, a first vision group is also provided on the lower worktable, located between the label peeling group and the product transport group. The scanning direction of the first vision group is upward, used to detect whether the three-axis robotic arm has received the label. A protective panel is provided on the upper side of the lower worktable, and an upper worktable is provided on the upper part of the protective panel. A second vision group is provided on the upper worktable, and the scanning direction of the second vision group is downward, used to detect whether the product on the product transport group has been transported to the labeling position.

[0009] Furthermore, the first vision unit includes a vertical profile with cameras and a ring frame distributed along its lower edge. Light sources are arranged around the inner wall of the ring frame for the cameras to clearly detect the tags attached to the three-axis robotic arm.

[0010] Furthermore, the three-axis robotic arm includes a vertically oriented assembly base, an X-axis drive rail on the assembly base, a motor at the end of the X-axis drive rail, an X-axis slider assembly that moves along the X-axis direction on the X-axis drive rail, a Y-axis drive rail externally connected to the X-axis slider assembly, a motor at the end of the Y-axis drive rail, a Y-axis slider assembly that moves along the Y-axis direction on the Y-axis drive rail, and the Y-axis slider assembly connected to a connecting plate.

[0011] Furthermore, the label peeling assembly includes a support plate assembled on the lower worktable. A feeding cylinder and a receiving roller are arranged horizontally on the support plate in sequence. The receiving roller is used to pull out the paper roll on the feeding cylinder. At the same time, several guide rollers for guiding the paper roll are provided between the feeding cylinder and the receiving roller.

[0012] Furthermore, a peeling group is provided between several guide rollers and near the product transport group. The peeling group includes a paper roll placement plate and a label placement plate. There is a gap between the paper roll placement plate and the label placement plate, and the label placement plate is located below the paper roll placement plate. When the paper roll with the label attached is transported to the gap, the size of the gap is limited to the passage of the paper roll. The label on the paper roll moves to the label placement plate due to the inertia of the paper roll movement. The label peeling group also includes a pull motor that drives the take-up roller to rotate and pull.

[0013] Furthermore, the product transport assembly includes a transport platform and a transport motor; the transport platform has a slot from the inlet end to the outlet end with an opening at the top, a flat belt is placed in the slot, products are arranged in a row on the flat belt, and holes are arrayed at the side end of the flat belt; the transport motor is assembled on the side of the transport platform, and a gear component is connected to the output end of the transport motor, the tooth angles arrayed on the gear component are protrusions that can be inserted into the holes; the lower worktable has a notch for connecting the protrusions on the gear component to the holes.

[0014] Furthermore, the transport motor is a stepper motor. When the transport motor is driven, the rear protrusion corresponds to the rear hole to form a transport mechanism.

[0015] Furthermore, the lower workbench is also equipped with a lighting frame located on the side of the transport platform. The lighting frame illuminates the product labeling position, which is used by the second vision group to clearly detect the product moving to the corresponding position.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] (1) This four-head high-speed vision labeling machine is designed for small, specific products and adopts a four-head vacuum nozzle method to meet the labeling needs of specific products and improve work efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the tag stripping group structure;

[0021] Figure 4 This is a schematic diagram of the product transportation group structure;

[0022] Figure 5 Based on Figure 4 Schematic diagram of a local structure in the middle;

[0023] Figure 6 This is a schematic diagram of the first partial structure of a three-axis robotic arm;

[0024] Figure 7 This is a schematic diagram of the second partial structure of the three-axis robotic arm;

[0025] Figure 8 This is a schematic diagram of the first visual group structure.

[0026] The labels in the attached figures are as follows:

[0027] Lower Workbench-1 First-view group - 101, Upper workbench - 102, Second-view group - 103, Camera - 104, Circular frame - 105, Light source - 106 Tag stripping group-2 Support plate-201, feeding cylinder-202, take-up roller-203, guide roller-204, paper roll placement plate-205, label placement plate-206, pull-out motor-207 Product Transportation Group - 3 Transport platform-301, transport motor-302, slot-303, flat belt-304, product-305, hole-306, gear-307, protrusion-308, notch-309, lighting frame-310 Three-axis robotic arm-4 Assembly base-401, X-axis drive rail-402, X-axis slider assembly-403, Y-axis drive rail-404, Y-axis slider assembly-405, connecting plate-406, drive motor-407, drive gear shaft-408, driven gear shaft-409, vertical slide rail-410, drive belt-411, vertical slider-412, vacuum nozzle-413, bearing-414, shaft-415 Detailed Implementation

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0030] refer to Figures 1 to 8 As shown in the accompanying drawings and specific embodiments, further explanation will be provided below:

[0031] This technical solution is mainly designed with an upper workbench 102 as the carrier, equipped with a label peeling group 2, a product transport group 3, and a three-axis robotic arm 4. The purpose is to automatically separate the labels from the paper rolls during transport; the three-axis robotic arm 44 vacuum-adsorbs the separated labels, confirms that the robotic arm 44 has adsorbed the labels, confirms that the product 305 to be labeled has moved to the labeling area, and finally, the three-axis robotic arm 44 completes the automated process of affixing the labels to the product 305. This technology is specifically designed for transporting small, belt-type products 305 as shown in the attached diagram, and achieves high-efficiency labeling operations through four vacuum nozzles 413.

[0032] Specific

[0033] Firstly, regarding the structural design of the three-axis robotic arm 4: The three-axis robotic arm 4 includes a vertically oriented assembly base 401. An X-axis transmission guide rail 402 is mounted on the assembly base 401. A motor is located at one end of the X-axis transmission guide rail 402. An X-axis slider assembly 403, which moves along the X-axis direction, is mounted on the X-axis transmission guide rail 402. A Y-axis transmission guide rail 404 is externally connected to the X-axis slider assembly 403. A motor is located at one end of the Y-axis transmission guide rail 404. A Y-axis slider assembly 405, which moves along the Y-axis direction, is mounted on the Y-axis transmission guide rail 404. The Y-axis slider assembly 405 is connected to a connecting plate 406. Four drive motors 407 are located on the upper back of the connecting plate 406. An active gear shaft 408, connected to the corresponding drive motor 407, is located on the upper front of the connecting plate 406. A driven gear shaft 408 is located on the lower front of the connecting plate 406. The gear shaft 409, the axis of the driving gear shaft 408 and the axis of the driven gear shaft 409 are perpendicular to each other. A vertical slide rail 410 is provided on this vertical line. A transmission belt 411 is sleeved on the driving gear shaft 408 and the driven gear shaft 409. A vertical slider 412 is provided on one side of the transmission belt 411 and assembled on the vertical slide rail 410. A vacuum nozzle 413 for taking in and releasing air is provided on the front of the vertical slider 412. A vacuum pump is connected to the vacuum nozzle 413 through a conduit. At the same time, a bearing 414 matching the rotation of the driving gear shaft 408 is provided on the connecting plate 406. The output end of the drive motor 407 passes through the bearing 414 and is connected to the driving gear shaft 408. A shaft rod 415 fixed by the connecting plate 406 is provided on the axis of the driven gear shaft 409. The driven gear shaft 409 rotates around the shaft rod 415. Its working principle is as follows: Motor 1 drives the X-axis slider group 403 on the X-axis transmission guide rail 402 to move horizontally along the X-axis direction, which allows the robotic arm to move back and forth on the worktable in the horizontal direction; Motor 2 drives the Y-axis slider group 403 to move vertically along the Y-axis direction, which allows the robotic arm to be adjusted in the vertical direction, providing a larger operating space. At the same time, through the assembly and cooperation of four corresponding drive motors 407, drive gear shaft 408, driven gear shaft 409, transmission belt 411, vertical slide rail 410, and vertical slider 412 on the connecting plate 406, the vacuum nozzle 413 set on the vertical slider 412 can be driven to move up and down, thereby transporting the label. The suction and release of the vacuum nozzle 413 are accomplished by a vacuum pump (not shown in the figure) connected to the outside of the conduit.

[0034] For small-sized, specific products transported via mode 305, the designated product transport group 3 is as follows:

[0035] Product transport group 3 includes a transport platform 301 and a transport motor 302. The transport platform 301 has a slot 303 with an opening at the top, extending from the inlet to the outlet. A flat belt 304 is placed in the slot 303, and products 305 are arranged in a row on the flat belt 304. Holes 306 are arrayed on the side end of the flat belt 304. The transport motor 302 is assembled on the side of the transport platform 301. A gear component 307 is connected to the output end of the transport motor 302. The teeth arrayed on the gear component 307 are protrusions 308 that can be inserted into the holes 306. The lower worktable 1 is provided with a connection for the protrusions 308 on the gear component 307. The notch 309 contacts the hole 306. The transport motor 302 is a stepper motor. When the transport motor 302 is driven, the rear protrusion 308 corresponds to the rear hole 306 to form a transport. The principle is as follows: the product 305 and the flat belt 304 are placed in the slot 303 and driven by the transport motor 302, so that the tooth angle on the gear 307 is aligned with the hole 306 on the flat belt 304 through the notch 309. This stepper drive can form a transmission. The opening at the upper end of the slot 303 exposes the product 305, which makes it easy for the three-axis robotic arm 4 to attach the label to the corresponding product 305.

[0036] The label peeling assembly 2 is specifically composed of: a support plate 201 assembled on the lower workbench 1, on which a feeding cylinder 202 and a take-up roller 203 are arranged horizontally in sequence. The take-up roller 203 is used to pull out the paper roll on the feeding cylinder 202. Several guide rollers 204 for guiding the paper roll are provided between the feeding cylinder 202 and the take-up roller. The label peeling assembly 2 also includes a pull-out motor 207 that drives the take-up roller 203 to rotate and pull out. The working principle of the above structure is as follows: The paper roll with the label attached is placed into the loading cylinder 202 and passed through several guide rollers 204 in sequence, and finally attached to the receiving roller 203. The receiving roller 203 is connected to the pull-out motor 207 by a chain or the output end of the pull-out motor 207 is directly connected to the receiving roller 203, thereby realizing the rotation of the receiving roller 203 (the pull-out motor 207 can be a stepper motor, or the pull-out motor 207 can be controlled by a controller), so as to further drive the paper roll with the label attached to move and transport. To separate the label from the paper roll during transport, a separation group is provided between several guide rollers 204 and near the product transport group 3. The separation group includes a paper roll placement plate 205 and a label placement plate 206, with a gap between them. The label placement plate 206 is positioned below the paper roll placement plate 205. When the paper roll with the label attached is transported to the gap, the gap is limited to the passage of the paper roll. The label on the paper roll moves to the label placement plate 206 due to the inertia of the paper roll's movement. Initially, the loading cylinder 202 and a portion of the guide rollers 204 are positioned above the separation group, while the other... Part of the guide roller 204 and the take-up roller 203 are located below the peeling group. The paper roll with the label attached will flow from above the peeling group through one of the guide rollers 204 above the peeling group, the gap, another part of the guide roller 204 below the peeling group, and the take-up roller 203 in sequence. The main design of this design is the gap design between the paper roll placement plate 205 and the label placement plate 206. First, the label placement plate 206 is located below the paper roll placement plate 205 and the gap between the two is set to be limited to the thickness of the paper roll. That is, the label on the paper roll moves to the label placement plate 206 due to the inertia of the paper roll movement and waits for the three-axis robotic arm 4 to pick it up and transport it.

[0037] Meanwhile, a first vision group 101 is also provided on the lower worktable 1 between the label peeling group 2 and the product transport group 3. The scanning direction of the first vision group 101 is upward, which is used to detect whether the three-axis robotic arm 4 has received the label.

[0038] A protective panel is provided on the upper side of the lower workbench 1. An upper workbench 102 is provided on the upper part of the protective panel. A second vision group 103 is provided on the upper workbench 102. The scanning direction of the second vision group 103 is downward, and it is used to detect whether the product 305 on the product transport group 3 has been transported to the labeling position.

[0039] Furthermore, the first vision group 101 includes a vertical profile, from which a camera 104 and an annular frame 105 are distributed. The inner wall of the annular frame 105 is surrounded by a light source 106, which is used by the camera 104 to clearly detect the label attached to the three-axis robotic arm 4, thereby improving the scanning accuracy. The lower worktable 1 is provided with a lighting frame 310 located on the side of the transport table 301. The lighting frame 310 illuminates the labeling position of the product 305, which is used by the second vision group 103 to clearly detect the product 305 moving to the corresponding position.

[0040] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A four-head high-speed vision labeling machine, characterized in that, Includes a lower worktable (1), on which are provided Label peeling assembly (2) is used to transport paper rolls with labels attached and to peel the labels off the paper rolls. Product transport unit (3) is used to transport products (305) to the labeling location for labeling. The machine is also equipped with a three-axis robotic arm (4) that transports along the XYZ direction, which is used to receive the peeled label and transport it to the corresponding product (305); The three-axis robotic arm (4) includes a connecting plate (406), four sets of drive motors (407) are provided on the upper back of the connecting plate (406), an active gear shaft (408) connected to the corresponding drive motor (407) is provided on the upper front of the connecting plate (406), a driven gear shaft (409) is provided on the lower front of the connecting plate (406), the axis of the active gear shaft (408) and the axis of the driven gear shaft (409) are perpendicular to each other, a vertical slide rail (410) is provided on the vertical line, and a transmission belt (411) is provided on the outer sleeve of the active gear shaft (408) and the driven gear shaft (409). A vertical slider (412) is provided on one side of the transmission belt (411) and assembled on the vertical slide rail (410). A vacuum nozzle (413) for taking in and releasing air is provided on the front of the vertical slider (412), and a vacuum pump is connected to the vacuum nozzle (413) through a conduit.

2. The four-head high-speed vision labeling machine according to claim 1, characterized in that, The connecting plate (406) is provided with a bearing (414) that matches the rotation of the drive gear shaft (408). The output end of the drive motor (407) passes through the bearing (414) and is connected to the drive gear shaft (408). The driven gear shaft (409) is provided with a shaft rod (415) fixed by the connecting plate (406) at its center. The driven gear shaft (409) rotates around the shaft rod (415).

3. A four-head high-speed vision labeling machine according to claim 1, characterized in that, Meanwhile, a first vision group (101) is also provided on the lower worktable (1) between the label peeling group (2) and the product transport group (3). The first vision group (101) scans upwards to detect whether the three-axis robotic arm (4) has received the label. A protective panel is provided on the upper side of the lower workbench (1), and an upper workbench (102) is provided on the upper part of the protective panel. A second vision group (103) is provided on the upper workbench (102). The scanning direction of the second vision group (103) is downward, and it is used to detect whether the product (305) on the product transport group (3) has been transported to the labeling position.

4. A four-head high-speed vision labeling machine according to claim 3, characterized in that, The first vision group (101) includes a vertical profile, from which a camera (104) and a ring frame (105) are distributed. The inner wall of the ring frame (105) is surrounded by a light source (106) for the camera (104) to clearly detect the tags adsorbed on the three-axis robotic arm (4).

5. A four-head high-speed vision labeling machine according to claim 1, characterized in that, The three-axis robotic arm (4) includes a vertically oriented assembly base (401), an X-axis transmission guide rail (402) on the assembly base (401), a motor at one end of the X-axis transmission guide rail (402), an X-axis slider assembly (403) that moves along the X-axis direction on the X-axis transmission guide rail (402), a Y-axis transmission guide rail (404) connected to the X-axis slider assembly (403), a motor at one end of the Y-axis transmission guide rail (404), a Y-axis slider assembly (405) that moves along the Y-axis direction on the Y-axis transmission guide rail (404), and the Y-axis slider assembly (405) connected to the connecting plate (406).

6. A four-head high-speed vision labeling machine according to claim 1, characterized in that, The label peeling assembly (2) includes a support plate (201) assembled on the lower worktable (1). A feeding cylinder (202) and a take-up roller (203) are arranged horizontally on the support plate (201). The take-up roller (203) is used to pull out the paper roll on the feeding cylinder (202). At the same time, a number of guide rollers (204) for guiding the paper roll are provided between the feeding cylinder (202) and the take-up roller.

7. A four-head high-speed vision labeling machine according to claim 6, characterized in that, A peeling group is provided between several guide rollers (204) and near the product transport group (3). The peeling group includes a paper roll placement plate (205) and a label placement plate (206). There is a gap between the paper roll placement plate (205) and the label placement plate (206), and the label placement plate (206) is located below the paper roll placement plate (205). When the paper roll with the label attached is transported to the gap, the size of the gap is limited to the passage of the paper roll. The label on the paper roll moves to the label placement plate (206) due to the inertia of the paper roll. The label peeling group (2) also includes a pull motor (207) that drives the take-up roller (203) to rotate and pull.

8. A four-head high-speed vision labeling machine according to claim 1, characterized in that, The product transport group (3) includes a transport platform (301) and a transport motor (302); The transport table (301) is provided with a slot (303) from the inlet end to the outlet end and open at the top. A flat belt (304) is placed in the slot (303). Products (305) are arranged in a row on the flat belt (304), and holes (306) are arranged in an array at the side end of the flat belt (304). The transport motor (302) is assembled on the side of the transport platform (301). The output end of the transport motor (302) is connected to a gear (307). The tooth angles arranged on the gear (307) are protrusions (308) that can be inserted into the holes (306). The lower worktable (1) is provided with a notch (309) for contacting the protrusion (308) on the gear component (307) with the hole (306).

9. A four-head high-speed vision labeling machine according to claim 8, characterized in that, The transport motor (302) is a stepper motor. When the transport motor (302) is driven, the rear protrusion (308) corresponds to the rear hole (306) to form a transport.

10. A four-head high-speed vision labeling machine according to claim 9, characterized in that, The lower workbench (1) is also equipped with a lighting frame (310) located on the side of the transport table (301). The lighting frame (310) illuminates the labeling position of the product (305) for the second vision group (103) to clearly detect the product (305) moving to the corresponding position.

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