A portable magnetic particle flaw detector

By introducing moving wheels and adjustment mechanisms into the portable magnetic particle flaw detector, the problem of insufficient portability was solved, and the problem of limiting the winding reel after the motor stops was solved by the limit mechanism, thus achieving greater portability and flexibility of use.

CN224594568UActive Publication Date: 2026-08-04JINAN JINNUO NONDESTRUCTIVE TESTING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINAN JINNUO NONDESTRUCTIVE TESTING TECH CO LTD
Filing Date
2025-10-20
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing portable magnetic particle flaw detectors lack portability, and the winding reel is difficult to limit after the motor stops, affecting the use of conductors.

Method used

The flaw detector body was designed with casters and an adjustment mechanism. Combined with a limiting mechanism, the casters improve portability, and the winding reel is limited by the insertion and engagement of the ball and the winding reel slot.

Benefits of technology

This improves the portability of the flaw detector, avoids the random rotation of the reel after the motor stops affecting the winding and unwinding of the wire, and enhances the flexibility and safety of its use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of magnetic particle flaw detector, concretely relates to a portable magnetic particle flaw detector, including flaw detector body, the bottom of flaw detector body is provided with a plurality of mobile wheels that are evenly distributed, the top of flaw detector body is fixedly connected with the handle, the top of flaw detector body is hinged with two connection sleeves that are symmetrically distributed, the inside of two connection sleeves is commonly slidably sleeved with the handle, the right -hand member of flaw detector body is fixedly connected with the mounting seat, the inside fixed mounting of mounting seat has the motor, the utility model discloses the handle's effect can be used for carrying by lifting the flaw detector, through the hinging of connection sleeve and flaw detector body, the handle can be rotated and taken out, can be moved and used by the handle to push the overall structure, can further promote the portability of flaw detector, and the relative length of handle and connection sleeve can be conveniently adjusted, and the use length of handle can be adjusted according to requirements.
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Description

Technical Field

[0001] This utility model relates to the field of magnetic particle flaw detectors, specifically a portable magnetic particle flaw detector. Background Technology

[0002] Magnetic particle flaw detectors are widely used in machinery manufacturing, aerospace, railway transportation, petrochemical and other fields, mainly for inspecting ferromagnetic metal components such as steel and cast iron. In the component production process, they can detect potential defects such as cracks, inclusions, and porosity on and near the surface of components such as shafts, gears, and flanges, screening out unqualified products and ensuring that components leaving the factory meet quality standards.

[0003] Utility model patent CN219314280U discloses a portable magnetic particle flaw detector, including a flaw detector body. The top wall of the flaw detector body has a placement groove, and the bottom wall of the placement groove has a connecting hole. A winding reel is installed inside the flaw detector body. A fixing box is fixedly installed on the right side wall of the flaw detector body. A forward and reverse motor is installed inside the fixing box. A cover plate is installed at the upper end of the placement groove, and a handle is fixedly installed on the top wall of the cover plate. A pulley is fixedly installed at the lower end of the flaw detector body. This portable magnetic particle flaw detector, through the inclusion of a winding reel, a forward and reverse motor, a cover plate, and a placement groove, enhances the safety performance of the device. The winding reel, combined with the forward and reverse motor, facilitates the winding of wires into bundles for easy storage, while also increasing the automation level of the device. The cover plate and placement groove allow for the storage of unused detection devices.

[0004] In the aforementioned prior art, the flaw detector is not portable enough during use, making it inconvenient to move and use the flaw detector. Furthermore, while the motor-driven winding reel can be used to wind up and unwind the wire, it is inconvenient to limit the winding reel when the motor stops, which will affect the use of the wire. Utility Model Content

[0005] The purpose of this utility model is to provide a portable magnetic particle flaw detector, which solves the problem of insufficient portability of flaw detectors, and also solves the problem of inconvenience in limiting the winding reel after the motor stops.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a portable magnetic particle flaw detector, comprising a flaw detector body, a plurality of evenly distributed moving wheels at the bottom of the flaw detector body, a handle fixedly connected to the top of the flaw detector body, two symmetrically distributed connecting sleeves hinged to the top of the flaw detector body, a handle slidably fitted inside the two connecting sleeves, a mounting base fixedly connected to the right end of the flaw detector body, a motor fixedly installed inside the mounting base, the output end of the motor rotatably connected to the mounting base, the output end of the motor rotatably connected to the flaw detector body, a winding reel fixedly connected to the left end of the motor output end, the winding reel rotatably connected to the flaw detector body, an adjustment mechanism provided on the handle, and a limit mechanism provided on the winding reel.

[0007] Preferably, the adjustment mechanism includes a slot, the handle has a slot inside, a rod is slidably fitted inside the slot, the rod is slidably connected to a connecting sleeve, a fixing seat is slidably fitted outside the rod, the fixing seat is fixedly connected to the connecting sleeve, a magnetic block is fixedly connected to one end of the rod, the magnetic block is slidably connected to the fixing seat, a magnet is fixedly connected inside the fixing seat, a slider is fixedly connected to the other end of the rod, the slider is slidably connected to the fixing seat, a fixing rod is slidably fitted inside the slider, the fixing rod is fixedly connected to the fixing seat, and a first spring is provided on the outside of the fixing rod. This adjustment mechanism facilitates the adjustment of the relative position between the handle and the connecting sleeve.

[0008] Preferably, there are multiple slots, which are evenly distributed inside the handle. By designing multiple slots, the insert can be inserted into the slots at different positions.

[0009] Preferably, one end of the first spring is fixedly connected to the slider, and the other end of the first spring is fixedly connected to the fixed base. By designing the first spring, the force of the first spring can be applied to the slider.

[0010] Preferably, the limiting mechanism includes a slot, with the inside of the take-up reel having a slot. A retaining ball is movably fitted inside the slot, and a limiting seat is movably fitted outside the retaining ball. The limiting seat is fixedly connected to the flaw detector body and rotatably connected to the take-up reel. A support block is movably fitted to the bottom of the retaining ball, and the support block is slidably connected to the limiting seat. A guide rod is fixedly connected to the bottom of the support block, and the guide rod is slidably connected to the limiting seat. A second spring is provided on the outside of the guide rod. By designing the limiting mechanism, the stationary take-up reel can be limited.

[0011] Preferably, there are multiple slots, which are evenly distributed inside the limiting seat. By designing multiple slots, the ball can roll into the slots at different positions.

[0012] Preferably, one end of the second spring is fixedly connected to the support block, and the other end of the second spring is fixedly connected to the limiting seat. By designing the second spring, the force of the second spring can be applied to the support block.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model features a handle that allows the flaw detector to be carried and used by lifting. The handle can be rotated and removed by hinged connection between the connecting sleeve and the flaw detector body. The entire structure can be moved and used by pushing the handle, which can further improve the portability of the flaw detector. The relative length between the handle and the connecting sleeve can be easily adjusted, and the length of the handle can be adjusted according to the needs.

[0014] 2. This utility model utilizes the design of a motor, whose output can drive the winding reel to rotate, thus enabling the winding and unwinding of the wire. Furthermore, the engagement of the retaining ball with the internal slot of the winding reel limits the winding reel when stationary, preventing the reel from rotating arbitrarily when the motor is stopped, which would affect the winding and unwinding of the wire. Attached Figure Description

[0015] Figure 1 The overall three-dimensional structure of this utility model Figure 1 ; Figure 2 The overall three-dimensional structure of this utility model Figure 2 ; Figure 3 This utility model Figure 2 Left sectional view of the connecting sleeve; Figure 4 This utility model Figure 1 A partial structural front sectional view.

[0016] In the diagram: 1. Flaw detector body; 2. Moving wheel; 3. Handle; 4. Connecting sleeve; 5. Pull handle; 6. Mounting base; 7. Motor; 8. Adjustment mechanism; 9. Limiting mechanism; 10. Reel; 81. Slot; 82. Insert rod; 83. Fixing base; 84. Magnetic block; 85. Magnet; 86. Slider; 87. Fixing rod; 88. First spring; 91. Slot; 92. Ball retainer; 93. Limiting base; 94. Support block; 95. Guide rod; 96. Second spring. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1 , Figure 2 , Figure 4 A portable magnetic particle flaw detector includes a flaw detector body 1. Multiple evenly distributed casters 2 are provided at the bottom of the flaw detector body 1. A handle 3 is fixedly connected to the top of the flaw detector body 1. Two symmetrically distributed connecting sleeves 4 are hinged to the top of the flaw detector body 1. A pull handle 5 is slidably fitted inside the two connecting sleeves 4. A mounting base 6 is fixedly connected to the right end of the flaw detector body 1. A motor 7 is fixedly installed inside the mounting base 6. The output end of the motor 7 is rotatably connected to the mounting base 6 and the flaw detector body 1. A winding reel 10 is fixedly connected to the left end of the output end of the motor 7 and is rotatably connected to the flaw detector body 1. An adjustment mechanism 8 is provided on the pull handle 5, and a limit mechanism 9 is provided on the winding reel 10.

[0019] Please see Figure 1 , Figure 2 , Figure 3 The adjusting mechanism 8 includes a slot 81. A slot 81 is provided inside the handle 5. A rod 82 is slidably fitted inside the slot 81. There are multiple slots 81, evenly distributed inside the handle 5. By designing multiple slots 81, the rod 82 can be inserted into slots 81 at different positions. The rod 82 is slidably connected to the connecting sleeve 4. A fixing seat 83 is slidably fitted to the outside of the rod 82. The fixing seat 83 is fixedly connected to the connecting sleeve 4. A magnetic block 84 is fixedly connected to one end of the rod 82. The magnetic block 84 is slidably connected to the fixing seat 83. A magnet 85 is fixedly connected inside the 83. A slider 86 is fixedly connected to the other end of the insertion rod 82. The slider 86 is slidably connected to the fixed seat 83. A fixed rod 87 is slidably sleeved inside the slider 86. The fixed rod 87 is fixedly connected to the fixed seat 83. A first spring 88 is provided on the outside of the fixed rod 87. One end of the first spring 88 is fixedly connected to the slider 86, and the other end of the first spring 88 is fixedly connected to the fixed seat 83. By designing the first spring 88, the force of the first spring 88 can be applied to the slider 86. By designing the adjustment mechanism 8, the relative position of the handle 5 and the connecting sleeve 4 can be easily adjusted.

[0020] Please see Figure 1 , Figure 4 The limiting mechanism 9 includes a slot 91. The take-up reel 10 has a slot 91 inside, and a ball 92 is movably fitted inside the slot 91. There are multiple slots 91, evenly distributed inside the limiting seat 93. By designing multiple slots 91, the ball 92 can roll into different positions within the slots 91. The outer side of the ball 92 is movably fitted with the limiting seat 93. The limiting seat 93 is fixedly connected to the flaw detector body 1 and rotatably connected to the take-up reel 10. The bottom of the ball 92 is movable. A support block 94 is movably connected to the support block 94, which is slidably connected to the limiting seat 93. A guide rod 95 is fixedly connected to the bottom of the support block 94, which is slidably connected to the limiting seat 93. A second spring 96 is provided on the outside of the guide rod 95. One end of the second spring 96 is fixedly connected to the support block 94, and the other end of the second spring 96 is fixedly connected to the limiting seat 93. By designing the second spring 96, the force of the second spring 96 can be applied to the support block 94. By designing the limiting mechanism 9, the stationary winding reel 10 can be limited.

[0021] The specific implementation process of this utility model is as follows: In use, the flaw detector can be lifted and carried by the handle 3. Through the hinge between the connecting sleeve 4 and the flaw detector body 1, the handle 5 can be rotated and taken out. The entire structure can be moved by pushing the handle 5, which can further improve the portability of the flaw detector. When it is necessary to adjust the length of the handle 5, simply pull the plug rod 82 upward. The plug rod 82 drives the slider 86 to slide along the fixed rod 87. The slider 86 squeezes the first spring 88. At the same time, the plug rod 82 will drive the magnetic block 84 to move. When the magnetic block 84 is attracted to the magnet 85, the plug rod 82 can be slid out from the slot 81. Then, the handle 5 can be moved horizontally to pull the handle 5 out from the connecting sleeve 4. Then, push the plug rod 82 back to insert the plug rod 82 into the slot 81 in another position. This allows the relative length of the handle 5 and the connecting sleeve 4 to be easily adjusted. The length of the handle 5 can be adjusted according to the needs.

[0022] The motor 7 drives the winding reel 10 to rotate, enabling the winding and unwinding of the conductor. As the winding reel 10 rotates, it moves along the limit seat 93. The arc surface of the slot 91 inside the winding reel 10 presses and pushes the retaining ball 92, which in turn pushes the support block 94 downwards. The support block 94 then moves the guide rod 95 downwards and presses down the second spring 96, ultimately separating the retaining ball 92 from the slot 91. With the rotation of the winding reel 10, the elasticity of the second spring 96 provides an upward counterforce to the support block 94, pushing the retaining ball 92 into another slot 91. This engagement of the retaining ball 92 with the slot 91 inside the winding reel 10 limits the winding reel 10 in a stationary state, preventing the reel 10 from rotating arbitrarily when the motor 7 is stopped, thus avoiding any issues with conductor winding and unwinding.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A portable magnetic particle flaw detector, comprising a flaw detector body (1), characterized in that: The bottom of the flaw detector body (1) is provided with a number of evenly distributed moving wheels (2). The top of the flaw detector body (1) is fixedly connected with a handle (3). The top of the flaw detector body (1) is hinged with two symmetrically distributed connecting sleeves (4). The two connecting sleeves (4) are slidably connected to a handle (5). The right end of the flaw detector body (1) is fixedly connected with a mounting base (6). The inside of the mounting base (6) is fixedly installed with a motor (7). The output end of the motor (7) is rotatably connected to the mounting base (6). The output end of the motor (7) is rotatably connected to the flaw detector body (1). The left end of the output end of the motor (7) is fixedly connected with a winding reel (10). The winding reel (10) is rotatably connected to the flaw detector body (1). The handle (5) is provided with an adjustment mechanism (8). The winding reel (10) is provided with a limit mechanism (9).

2. The portable magnetic particle flaw detector according to claim 1, characterized in that: The adjustment mechanism (8) includes a slot (81). The handle (5) has a slot (81) inside. A rod (82) is slidably sleeved inside the slot (81). The rod (82) is slidably connected to the connecting sleeve (4). A fixed seat (83) is slidably sleeved on the outside of the rod (82). The fixed seat (83) is fixedly connected to the connecting sleeve (4). A magnetic block (84) is fixedly connected to one end of the rod (82). The magnetic block (84) is slidably connected to the fixed seat (83). A magnet (85) is fixedly connected inside the fixed seat (83). A slider (86) is fixedly connected to the other end of the rod (82). The slider (86) is slidably connected to the fixed seat (83). A fixed rod (87) is slidably sleeved inside the slider (86). The fixed rod (87) is fixedly connected to the fixed seat (83). A first spring (88) is provided on the outside of the fixed rod (87).

3. A portable magnetic particle flaw detector according to claim 2, characterized in that: The number of slots (81) is multiple, and the multiple slots (81) are evenly distributed inside the handle (5).

4. A portable magnetic particle flaw detector according to claim 2, characterized in that: One end of the first spring (88) is fixedly connected to the slider (86), and the other end of the first spring (88) is fixedly connected to the fixed seat (83).

5. A portable magnetic particle flaw detector according to claim 1, characterized in that: The limiting mechanism (9) includes a slot (91). The inside of the take-up reel (10) is provided with a slot (91). A ball (92) is movably sleeved inside the slot (91). A limiting seat (93) is movably sleeved on the outside of the ball (92). The limiting seat (93) is fixedly connected to the flaw detector body (1). The limiting seat (93) is rotatably connected to the take-up reel (10). A support block (94) is movably sleeved at the bottom of the ball (92). The support block (94) is slidably connected to the limiting seat (93). A guide rod (95) is fixedly connected to the bottom of the support block (94). The guide rod (95) is slidably connected to the limiting seat (93). A second spring (96) is provided on the outside of the guide rod (95).

6. A portable magnetic particle flaw detector according to claim 5, characterized in that: The number of the card slots (91) is multiple, and the multiple card slots (91) are evenly distributed inside the limiting seat (93).

7. A portable magnetic particle flaw detector according to claim 5, characterized in that: One end of the second spring (96) is fixedly connected to the support block (94), and the other end of the second spring (96) is fixedly connected to the limiting seat (93).