A sorting device for copper alloy powder processing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANGZHOU ZHUOGUANG NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-08-07
AI Technical Summary
传统的铜合金粉末加工用分选装置具有以下不足:传统的铜合金粉末加工用分选设备缺乏对粉末的有效分散机制,导致铜合金与铁杂质的分离成效不尽如人意
1、本实用新型通过将铜合金粉末从进料口处倒入至壳体的内部,当铜合金粉末移动至圆筒的内侧时,磁性板产生吸附力将铁杂质吸附至圆筒的外侧,当圆筒上的铁杂质移动至圆柱块的外侧时,受重力影响使铁杂质掉落至收集箱的内部从而对其进行分选,与传统的铜合金粉末加工用分选装置相比,该款铜合金粉末加工用分选装置通过磁性板对铁杂质进行吸附分选,提高了分选效率,便于使用。
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Figure CN224599508U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper alloy powder processing technology, and more specifically, to a sorting device for copper alloy powder processing. Background Technology
[0002] Copper alloy powder is an alloy powder made by using copper as the basic raw material, combined with alloying elements such as tin, lead, and zinc, and then melting it at high temperature and atomizing it under high pressure with water or gas as the medium. Copper alloy powder needs to be sorted before processing.
[0003] Copper alloy powder is a type of metallic microparticle formed by the partial or complete alloying of at least two elements. Based on their composition, alloy powders mainly include iron-based, copper-based, nickel-based, cobalt-based, aluminum-based, titanium-based, and precious metal-based alloy powders. These metal powders can be directly molded into various products or components, significantly reducing or even eliminating machining processes. However, copper alloy powder is prone to contamination with ferrous pollutants during processing. To ensure the purity of copper alloy products, effective separation of ferrous impurities is essential. Traditional sorting devices for copper alloy powder processing have the following shortcomings: they lack an effective dispersion mechanism for the powder, resulting in unsatisfactory separation of copper alloys from ferrous impurities. Therefore, improvements are needed. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, this utility model provides a sorting device for copper alloy powder processing, which has the advantage of being easy to use.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a sorting device for copper alloy powder processing, comprising a housing, a platform fixedly installed on the top of the housing, a cylinder rotatably installed inside the housing, a circular groove opened at the front end of the cylinder, a cylindrical block fixedly installed inside the circular groove on the inner side of the housing, an arc-shaped groove opened on the outer side of the cylindrical block, a magnetic plate fixedly installed inside the arc-shaped groove, a discharge port opened at the bottom of the housing, inclined plates one fixedly installed on both sides of the discharge port, and inclined plates two fixedly installed on the rear side of the inclined plates one.
[0006] As a preferred embodiment of this utility model, the platform is provided with a feed inlet, and fixed plates are fixedly installed on both sides of the feed inlet. A round shaft located inside the fixed plate is rotatably installed on the inner side of the feed inlet. Partitions are evenly fixedly installed on the outer side of the round shaft, and the partitions correspond to the inner side of the fixed plate. A servo motor is fixedly installed on the outer side of the platform, and a rotating shaft is fixedly installed on the inner side of the servo motor. The rotating shaft is fixedly connected to the inner side of the round shaft.
[0007] As a preferred embodiment of this utility model, collection boxes are movably installed at both ends of the housing, and an inclined groove is provided above the front end of the collection box, the inclined groove corresponding to the inclined panel.
[0008] As a preferred embodiment of this utility model, blocks are fixedly installed at both ends of the shell, a connecting plate is fixedly installed on the inner side of the blocks, and a cleaning scraper is fixedly installed at the front end of the connecting plate, the cleaning scraper corresponding to the cylinder.
[0009] As a preferred embodiment of this utility model, a second servo motor is fixedly installed at the rear end of the housing, and a second rotating shaft extending into the housing is fixedly installed on the inner side of the second servo motor, and the second rotating shaft is fixedly connected to the inner side of the cylinder.
[0010] As a preferred embodiment of this utility model, a control board is fixedly installed at the front end of the housing, and the control board is electrically connected to servo motor one and servo motor two.
[0011] As a preferred embodiment of this utility model, an observation window is provided at the front end of the shell, and the observation window corresponds to the cylinder.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model involves pouring copper alloy powder into the interior of the housing through the feed inlet. When the copper alloy powder moves to the inner side of the cylinder, the magnetic plate generates an adsorption force to attract iron impurities to the outer side of the cylinder. When the iron impurities on the cylinder move to the outer side of the cylindrical block, they fall into the interior of the collection box due to gravity, thus being sorted. Compared with traditional sorting devices for copper alloy powder processing, this sorting device for copper alloy powder processing improves sorting efficiency and is easy to use by adsorbing and sorting iron impurities through the magnetic plate.
[0013] 2. This utility model uses a servo motor to rotate the partition, moving the copper alloy powder above to below the circular shaft, thereby quantitatively feeding the material into the housing. Compared with traditional copper alloy powder processing sorting devices, this copper alloy powder processing sorting device uses a partition to quantitatively feed the copper alloy powder, thus preventing excessive feeding at one time from affecting the sorting effect and making it easier to use. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a vertical cross-sectional view of the present invention; Figure 3 for Figure 2 A magnified schematic diagram of the partial structure at point A in the middle; Figure 4 for Figure 2 A magnified schematic diagram of the local structure at point B; Figure 5 This is a schematic diagram of the exploded structure of the cylindrical body and cylindrical block of this utility model; Figure 6 This is a schematic diagram of the partition of this utility model.
[0015] In the diagram: 1. Shell; 2. Block; 3. Platform; 4. Feed inlet; 5. Fixing plate; 6. Round shaft; 7. Partition; 8. Servo motor one; 9. Rotating shaft one; 10. Discharge port; 11. Sloping panel one; 12. Cylindrical block; 13. Arc groove; 14. Magnetic plate; 15. Cylinder; 16. Circular groove; 17. Servo motor two; 18. Rotating shaft two; 19. Connecting plate; 20. Cleaning scraper; 21. Sloping panel two; 22. Collection box; 23. Sloping groove; 24. Observation window; 25. Control panel. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] like Figures 1 to 6 As shown, this utility model provides a sorting device for copper alloy powder processing, including a housing 1, a platform 3 fixedly installed on the top of the housing 1, a cylinder 15 rotatably installed inside the housing 1, a circular groove 16 opened at the front end of the cylinder 15, a cylindrical block 12 located inside the circular groove 16 fixedly installed on the inner side of the housing 1, an arc groove 13 opened on the outer side of the cylindrical block 12, a magnetic plate 14 fixedly installed inside the arc groove 13, a discharge port 10 opened at the bottom of the housing 1, inclined plates 11 fixedly installed on both sides of the discharge port 10, and an inclined plate 21 fixedly installed on the rear side of the inclined plates 11.
[0018] Copper alloy powder is poured into the interior of the housing 1 through the feed inlet 4. The servo motor 17 and servo motor 8 are started by the control board 25. The copper alloy powder is poured into the interior of the housing 1 in a metered manner through the partition 7. When the copper alloy powder moves to the inside of the cylinder 15, the magnetic plate 14 generates an adsorption force to adsorb iron impurities to the outside of the cylinder 15. At this time, the servo motor 17 continues to rotate, causing the cylinder 15 to rotate. The cylinder 15 drives the iron impurities to rotate. When the iron impurities on the cylinder 15 move to the outside of the cylindrical block 12, they fall into the inside of the collection box 22 due to gravity, thus being sorted. The sieved copper alloy powder is discharged through the discharge port 10.
[0019] By pouring copper alloy powder into the interior of the housing 1 through the feed inlet 4, when the copper alloy powder moves to the inside of the cylinder 15, the magnetic plate 14 generates an adsorption force to adsorb iron impurities to the outside of the cylinder 15. When the iron impurities on the cylinder 15 move to the outside of the cylindrical block 12, they fall into the collection box 22 under the influence of gravity, thus being sorted. Compared with the traditional sorting device for copper alloy powder processing, this sorting device for copper alloy powder processing improves the sorting efficiency and is easy to use by adsorbing and sorting iron impurities through the magnetic plate 14.
[0020] The platform 3 has a feed inlet 4. Fixing plates 5 are fixedly installed on both sides inside the feed inlet 4. A round shaft 6 located inside the fixing plate 5 is rotatably installed on the inside of the feed inlet 4. Partition plates 7 are evenly fixedly installed on the outside of the round shaft 6. The partition plates 7 correspond to the inside of the fixing plate 5. A servo motor 8 is fixedly installed on the outside of the platform 3. A rotating shaft 9 is fixedly installed on the inside of the servo motor 8. The rotating shaft 9 is fixedly connected to the inside of the round shaft 6.
[0021] When the copper alloy powder is poured into the feed inlet 4, it fills the area above the circular shaft 6. The servo motor 8 is then started, causing the circular shaft 6 to rotate. The circular shaft 6 then rotates the partition 7, which moves the copper alloy powder above the circular shaft 6 to below it. This allows for the quantitative feeding of the material into the housing 1, thereby improving the sorting efficiency and preventing excessive feeding at one time from affecting the sorting effect.
[0022] By starting the servo motor 8, the partition 7 rotates and moves the copper alloy powder above to below the circular shaft 6, thereby quantitatively feeding the material into the housing 1. Compared with traditional copper alloy powder processing sorting devices, this copper alloy powder processing sorting device uses the partition 7 to quantitatively feed the copper alloy powder, thereby preventing excessive feeding at one time from affecting the sorting effect and making it easier to use.
[0023] The housing 1 has collection boxes 22 movably installed at both ends. The front end of the collection box 22 has an inclined groove 23, which corresponds to the inclined panel 21.
[0024] When the iron impurities move to the top of the inclined plate 21, they fall downwards into the collection box 22 due to gravity. The inclined groove 23 facilitates the iron impurities that have fallen above the inclined plate 21 to fall into the collection box 22.
[0025] The shell 1 has blocks 2 fixedly installed at both ends, a connecting plate 19 fixedly installed on the inner side of the blocks 2, and a cleaning scraper 20 fixedly installed at the front end of the connecting plate 19. The cleaning scraper 20 corresponds to the cylinder 15.
[0026] When iron impurities adhere to the outside of the cylinder 15, the cleaning scraper 20 can be used to scrape off the iron impurities adhering to the outside of the cylinder 15, making it easier to use.
[0027] The rear end of the housing 1 is fixedly mounted with a servo motor 2 17, and the inner side of the servo motor 2 17 is fixedly mounted with a rotating shaft 2 18 extending into the housing 1. The rotating shaft 2 18 is fixedly connected to the inner side of the cylinder 15.
[0028] Start the servo motor 17, which drives the rotating shaft 18 to rotate. The rotating shaft 18 drives the cylinder 15 to rotate, thereby causing the iron impurities to rotate above the cylinder 15.
[0029] The front end of the housing 1 is fixedly mounted with a control board 25, which is electrically connected to the servo motor 8 and the servo motor 17.
[0030] The servo motor 8 and servo motor 17 are controlled by the control board 25, which facilitates the sorting of copper alloy powder.
[0031] The front end of the shell 1 is provided with an observation window 24, which corresponds to the cylinder 15.
[0032] The observation window 24 facilitates the observation of the sorting area, enabling quick response to emergencies and making it easy to use.
[0033] Working principle and usage process of this utility model: Copper alloy powder is poured into the interior of the housing 1 through the feed inlet 4. The servo motor 17 and servo motor 8 are started by the control board 25. The copper alloy powder is poured into the interior of the housing 1 in a metered manner through the partition 7. When the copper alloy powder moves to the inside of the cylinder 15, the magnetic plate 14 generates an adsorption force to adsorb iron impurities to the outside of the cylinder 15. At this time, the servo motor 17 continues to rotate, causing the cylinder 15 to rotate. The cylinder 15 drives the iron impurities to rotate. When the iron impurities on the cylinder 15 move to the outside of the cylindrical block 12, they fall into the inside of the collection box 22 due to gravity, thus being sorted. The sieved copper alloy powder is discharged through the discharge port 10.
[0034] When the copper alloy powder is poured into the feed inlet 4, it fills the area above the circular shaft 6. The servo motor 8 is then started, causing the circular shaft 6 to rotate. The circular shaft 6 then rotates the partition 7, which moves the copper alloy powder above the circular shaft 6 to below it. This allows for the quantitative feeding of the material into the housing 1, thereby improving the sorting efficiency and preventing excessive feeding at one time from affecting the sorting effect.
[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sorting device for processing copper alloy powder, comprising a housing (1), characterized in that: A platform (3) is fixedly installed on the top of the housing (1). A cylinder (15) is rotatably installed inside the housing (1). A circular groove (16) is opened at the front end of the cylinder (15). A cylindrical block (12) located inside the circular groove (16) is fixedly installed on the inner side of the housing (1). An arc groove (13) is opened on the outer side of the cylindrical block (12). A magnetic plate (14) is fixedly installed inside the arc groove (13). A discharge port (10) is opened at the bottom of the housing (1). An inclined plate (11) is fixedly installed on both sides of the discharge port (10). An inclined plate (21) is fixedly installed on the rear side of the inclined plate (11).
2. The sorting device for copper alloy powder processing according to claim 1, characterized in that: The platform (3) has a feed inlet (4). Fixing plates (5) are fixedly installed on both sides of the feed inlet (4). A round shaft (6) located inside the fixing plate (5) is rotatably installed on the inner side of the feed inlet (4). A partition plate (7) is evenly fixedly installed on the outer side of the round shaft (6). The partition plate (7) corresponds to the inner side of the fixing plate (5). A servo motor (8) is fixedly installed on the outer side of the platform (3). A rotating shaft (9) is fixedly installed on the inner side of the servo motor (8). The rotating shaft (9) is fixedly connected to the inner side of the round shaft (6).
3. The sorting device for copper alloy powder processing according to claim 1, characterized in that: Collection boxes (22) are movably installed at both ends of the housing (1). An inclined groove (23) is provided above the front end of the collection box (22), and the inclined groove (23) corresponds to the inclined panel (21).
4. The sorting device for copper alloy powder processing according to claim 1, characterized in that: The two ends of the housing (1) are fixedly installed with blocks (2), the inner side of the blocks (2) is fixedly installed with connecting plates (19), the front end of the connecting plates (19) is fixedly installed with cleaning scrapers (20), and the cleaning scrapers (20) correspond to the cylinder (15).
5. A sorting device for copper alloy powder processing according to claim 1, characterized in that: A servo motor (17) is fixedly installed at the rear end of the housing (1), and a rotating shaft (18) extending into the housing (1) is fixedly installed on the inner side of the servo motor (17). The rotating shaft (18) is fixedly connected to the inner side of the cylinder (15).
6. A sorting device for copper alloy powder processing according to claim 5, characterized in that: A control board (25) is fixedly installed at the front end of the housing (1), and the control board (25) is electrically connected to servo motor one (8) and servo motor two (17).
7. A sorting device for copper alloy powder processing according to claim 1, characterized in that: The front end of the housing (1) is provided with an observation window (24), which corresponds to the cylinder (15).