Gear manufacturing cleaning device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANCHENG TEXIANG INTELLIGENT MASCH CO LTD
- Filing Date
- 2024-11-08
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]齿轮在进行生产加工的过程中,外部的齿槽以及中部的装配孔等结构在成型后外部会存在大量的金属碎屑,需要进行冲洗清洁,现有的清洁方式多将齿轮卡接固定,之后在外部通过喷头喷射水流对齿轮进行清洁,在对中部存在装配口的齿轮进行清洁操作时,难以同时对装配口和齿轮的外部齿槽进行清洁,导致清洁效率低下
[0015]本实用新型提供一种齿轮制造清洗装置,利用驱动电机、安装板架、行星齿轮、太阳齿轮、清理盘、环形清理刷和外齿圈的配合使用,使得装置能够对齿轮进行高效的清洁,而且能够实现对齿轮外壁的全面清洁,进一步提升了清洁效果的同时提高了清理效率。
Smart Images

Figure CN224599932U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of gear cleaning devices, specifically to a gear manufacturing cleaning device. Background Technology
[0002] A gear is a mechanical component that transmits motion and power through continuous meshing of gears on its rim. With the development of production, the smoothness of gear operation has become increasingly important. Gears can be classified according to their tooth profile, overall shape, tooth line shape, the surface on which the teeth are located, and manufacturing methods. The tooth profile includes the tooth profile curve, pressure angle, tooth height, and displacement. Involute gears are relatively easy to manufacture; therefore, they constitute the vast majority of gears used in modern applications, while cycloidal gears and circular arc gears are less common. Commonly used steels for gear manufacturing include tempered steel, quenched steel, carburized and quenched steel, and nitrided steel.
[0003] During the production and processing of gears, a large amount of metal debris will remain on the external tooth grooves and the central assembly holes after forming, requiring rinsing and cleaning. Existing cleaning methods often involve clamping and fixing the gears, and then cleaning the gears by spraying water from a nozzle. However, when cleaning gears with assembly holes in the middle, it is difficult to clean both the assembly holes and the external tooth grooves of the gears at the same time, resulting in low cleaning efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a gear manufacturing cleaning device to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0006] A gear manufacturing cleaning device includes a cleaning table, a filter receiving screen fixedly connected to the inner wall of the cleaning table, and a gear limiting component for limiting the gear fixedly connected to the center of the upper surface of the filter receiving screen.
[0007] A cleaning disc is provided above the cleaning platform. An annular cleaning brush is provided on the outer wall of the cleaning disc. An external gear ring is fixedly connected to the outer wall of the annular cleaning brush through a connecting fixing plate. A planetary gear meshes with the inner wall of the external gear ring. A sun gear meshes with the outer wall of the planetary gear. A drive motor is fixedly connected to the top of the sun gear. A mounting plate is rotatably connected to the top of the planetary gear. A hydraulic push rod is fixedly connected to the upper surface of the mounting plate. A guide post is fixedly connected to the bottom end of the sun gear. The inner wall of the cleaning disc is movably sleeved with the outer wall of the guide post through a collar.
[0008] A further improvement of the present invention is that the gear limiting assembly includes a positioning post, the outer wall of which has an internal groove, and a limiting block is movably inserted into the inner wall of the internal groove.
[0009] A further improvement of this utility model is that: an installation groove is provided on the side of the limiting block near the positioning post, and a reset spring is fixedly connected to the inner wall of the installation groove, and the end of the reset spring away from the limiting block is fixedly connected to the inner wall of the built-in groove.
[0010] A further improvement of this utility model is that: a buffer spring sleeved on the outer wall of the guide post is fixedly connected to the upper surface of the collar, and the top end of the buffer spring is fixedly connected to the bottom surface of the sun gear.
[0011] A further improvement of this utility model is that a support frame is fixedly connected to the outer wall of the cleaning table, and the top of the support frame is fixedly connected to the bottom of the housing of the hydraulic push rod.
[0012] A further improvement of this utility model is that: a cleaning nozzle is provided on the outer wall of the cleaning platform, and a water inlet pipe is fixedly connected to the water inlet end of the cleaning nozzle.
[0013] A further improvement of this utility model is that a drain pipe is fixedly connected to the back of the cleaning table.
[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0015] This utility model provides a gear manufacturing cleaning device. By utilizing the combined use of a drive motor, mounting plate frame, planetary gears, sun gear, cleaning disc, annular cleaning brush, and external gear ring, the device can efficiently clean gears and achieve comprehensive cleaning of the gear outer wall, thereby improving the cleaning effect and efficiency.
[0016] This utility model provides a gear manufacturing cleaning device that utilizes a cleaning table, a filter receiving screen, a positioning column, and a limiting block to reuse the cleaning water, thereby saving water resources to a certain extent. At the same time, the positioning column and the limiting block also ensure the stability of the gear cleaning process, further improving the cleaning efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the cleaning disc structure of this utility model;
[0019] Figure 3 This is an enlarged schematic diagram of the structure at point A of this utility model;
[0020] Figure 4This is a schematic diagram showing the structural details of the cleaning table of this utility model;
[0021] Figure 5 This is a schematic diagram of the positioning column structure of this utility model.
[0022] In the diagram: 1. Cleaning platform; 2. Cleaning nozzle; 3. Support frame; 4. Positioning post; 5. Cleaning disc; 6. Annular cleaning brush; 7. External gear ring; 8. Hydraulic push rod; 9. Drive motor; 10. Sun gear; 11. Planetary gear; 12. Mounting plate frame; 13. Connecting fixing plate; 14. Guide post; 15. Collar; 16. Buffer spring; 17. Filter receiving screen; 18. Limiting block; 19. Internal groove; 20. Mounting groove; 21. Return spring. Detailed Implementation
[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] The present invention will be further described in detail below with reference to embodiments:
[0025] like Figure 1-5 As shown, this utility model provides a gear manufacturing cleaning device, including a cleaning table 1, a filter receiving screen 17 fixedly connected to the inner wall of the cleaning table 1, and a gear limiting component for limiting the gear fixedly connected to the center of the upper surface of the filter receiving screen 17.
[0026] A cleaning disc 5 is provided above the cleaning platform 1. An annular cleaning brush 6 is provided on the outer wall of the cleaning disc 5. An external gear ring 7 is fixedly connected to the outer wall of the annular cleaning brush 6 through a connecting fixing plate 13. A planetary gear 11 meshes with the inner wall of the external gear ring 7. A sun gear 10 meshes with the outer wall of the planetary gear 11. A drive motor 9 is fixedly connected to the top of the sun gear 10. A mounting plate frame 12 is rotatably connected to the top of the planetary gear 11. A hydraulic push rod 8 is fixedly connected to the upper surface of the mounting plate frame 12. A guide post 14 is fixedly connected to the bottom end of the sun gear 10. The inner wall of the cleaning disc 5 is movably sleeved with the outer wall of the guide post 14 through a collar 15.
[0027] The bottom end of the planetary gear 11 is rotatably connected to a receiving ring for receiving the external gear ring 7, and the receiving ring is rotatably connected to the bottom of the external gear ring 7.
[0028] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the gear limiting assembly includes a positioning post 4, the outer wall of which has an internal groove 19, and a limiting block 18 is movably inserted into the inner wall of the internal groove 19. When the limiting block 18 is subjected to force, it will compress the mounting groove 20 and move towards the inner wall of the internal groove 19, maintaining a fixed limiting state for the gear under the push of the reaction force of the mounting groove 20.
[0029] A mounting groove 20 is provided on the side of the limiting block 18 near the positioning post 4. A return spring 21 is fixedly connected to the inner wall of the mounting groove 20. The end of the return spring 21 away from the limiting block 18 is fixedly connected to the inner wall of the built-in groove 19. The height of the positioning post 4 is slightly less than half the thickness of the gear.
[0030] A buffer spring 16 is fixedly connected to the upper surface of the collar 15 and sleeved on the outer wall of the guide post 14. The top end of the buffer spring 16 is fixedly connected to the bottom surface of the sun gear 10.
[0031] A support frame 3 is fixedly connected to the outer wall of the cleaning table 1, and the top of the support frame 3 is fixedly connected to the bottom of the housing of the hydraulic push rod 8.
[0032] The outer wall of the cleaning platform 1 is equipped with cleaning nozzles 2, and the water inlet end of the cleaning nozzles 2 is fixedly connected to a water inlet pipe. During the cleaning process of the cleaning disc 5 and the annular cleaning brush 6, the cleaning nozzles 2 spray cleaning water intermittently to ensure that the annular cleaning brush 6 effectively cleans the tooth grooves on the outer wall of the gear, thereby improving the cleaning effect. The cleaning water in the cleaning platform 1 can be replaced after multiple sets of gears have been cleaned, thus avoiding waste of water resources.
[0033] A drain pipe is fixedly connected to the back of the washing station 1.
[0034] The working principle of this gear manufacturing and cleaning device will be explained in detail below.
[0035] like Figure 1-5 As shown, when in use, the gear to be cleaned after processing is placed in the cleaning table 1, and the gear is sleeved on the outer wall of the positioning column 4.
[0036] Next, inject an appropriate amount of water containing detergent into the cleaning platform 1 through the cleaning nozzle 2. Then, activate the hydraulic push rod 8, which pushes the mounting plate 12 to move the outer gear ring 7 and the annular cleaning brush 6 downwards. When the annular cleaning brush 6 is fitted onto the outer wall of the gear, the bottom surface of the cleaning disc 5 just overlaps with the top of the gear. Then, activate the drive motor 9, which drives the sun gear 10 to rotate. The sun gear 10, in turn, drives the annular cleaning brush 6 at the bottom of the outer gear ring 7 to rotate through the planetary gear 11. When the sun gear 10 rotates, it drives the cleaning disc 5 to rotate through the collar 15 fitted onto the outer wall of the guide post 14. At this time, the outer wall and top of the gear can be cleaned, while the bottom area of the gear is also immersed in the cleaning water, which accelerates the dissolution of stains and improves the subsequent cleaning effect. After cleaning is completed, the gear can be flipped over to clean the bottom.
[0037] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A gear manufacturing cleaning apparatus, comprising a cleaning table (1), characterized in that: The inner wall of the cleaning table (1) is fixedly connected to a filter receiving mesh (17), and a gear limiting component for limiting the gear is fixedly connected at the center of the upper surface of the filter receiving mesh (17). A cleaning disc (5) is provided above the cleaning table (1). An annular cleaning brush (6) is provided on the outer wall of the cleaning disc (5). An external gear ring (7) is fixedly connected to the outer wall of the annular cleaning brush (6) through a connecting fixing plate (13). A planetary gear (11) meshes with the inner wall of the external gear ring (7). A sun gear (10) meshes with the outer wall of the planetary gear (11). A drive motor (9) is fixedly connected to the top of the sun gear (10). A mounting plate frame (12) is rotatably connected to the top of the planetary gear (11). A hydraulic push rod (8) is fixedly connected to the upper surface of the mounting plate frame (12). A guide column (14) is fixedly connected to the bottom end of the sun gear (10). The inner wall of the cleaning disc (5) is movably sleeved with the outer wall of the guide column (14) through a collar (15).
2. The gear manufacturing cleaning device according to claim 1, characterized in that: The gear limiting assembly includes a positioning post (4), the outer wall of which has an internal groove (19), and the inner wall of the internal groove (19) is movably connected to a limiting block (18).
3. The gear manufacturing cleaning device according to claim 2, characterized in that: The limiting block (18) has an installation groove (20) on the side near the positioning post (4). A reset spring (21) is fixedly connected to the inner wall of the installation groove (20). The end of the reset spring (21) away from the limiting block (18) is fixedly connected to the inner wall of the built-in groove (19).
4. The gear manufacturing cleaning device according to claim 1, characterized in that: The upper surface of the collar (15) is fixedly connected to a buffer spring (16) sleeved on the outer wall of the guide post (14), and the top end of the buffer spring (16) is fixedly connected to the bottom surface of the sun gear (10).
5. A gear manufacturing cleaning device according to claim 1, characterized in that: The outer wall of the cleaning table (1) is fixedly connected to a support frame (3), and the top of the support frame (3) is fixedly connected to the bottom of the housing of the hydraulic push rod (8).
6. The gear manufacturing cleaning device according to claim 1, characterized in that: The outer wall of the cleaning station (1) is provided with a cleaning nozzle (2), and the water inlet end of the cleaning nozzle (2) is fixedly connected to a water inlet pipe.
7. The gear manufacturing cleaning device according to claim 1, characterized in that: A drain pipe is fixedly connected to the back of the cleaning station (1).