Pot-type insulator mold processing and punching device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO ZHEHAO MOLD CO LTD
- Filing Date
- 2025-09-11
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]现有的模具打孔加工装置在盆式绝缘子模具加工中存在缺陷:首先,打孔效率低下,传统加工方式依赖人工或半自动化操作,导致单孔加工耗时过长,无法满足批量生产需求;其次,定位精度不足,由于缺乏高效的快速定位系统,操作人员需反复调整模具位置以确保绕轴线均匀分布,不仅增加了人为误差风险,还降低了加工一致性;且设备排屑效果较差
该盆式绝缘子模具加工打孔装置,通过工作台、固定座、多层环形隔板、收集箱、吹扫组件、夹持组件、移动导轨和钻机等结构组成。使用时,先将模具置于固定座内,通过气缸驱动夹板实现中心定位;伺服电机控制螺杆传动,使移动导轨带动钻机完成径向和轴向移动进行钻孔;转盘通过蜗轮蜗杆机构驱动固定座旋转,实现周向位置调整。便于快速调节打孔位置,通过径向移动和周向旋转的配合可精确定位任意孔位,提高加工效率;同时多层环形隔板配合气动吹扫系统能自动收集碎屑,保持工作环境清洁,避免碎屑堆积影响加工精度,实现高效自动化加工。
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Figure CN224600591U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold processing technology, and in particular to a drilling device for processing basin-type insulator molds. Background Technology
[0002] A mold is a tool used to produce various parts or products. It has a specific shape and size and plays a vital role in industrial production. Its applications are wide-ranging, covering multiple fields such as automobiles, electronic products, home appliances, and construction. During the processing of molds, drilling operations are often required. Currently, drilling is generally carried out by drilling machines. Drilling can increase the strength and rigidity of parts, improve their mechanical properties, and make it easier to install accessories onto parts.
[0003] Existing die-drilling equipment has several drawbacks in the processing of basin-type insulator dies: First, the drilling efficiency is low. Traditional processing methods rely on manual or semi-automatic operation, resulting in excessively long processing time for a single hole, which cannot meet the needs of mass production. Second, the positioning accuracy is insufficient. Due to the lack of an efficient and rapid positioning system, operators need to repeatedly adjust the die position to ensure uniform distribution around the axis, which not only increases the risk of human error but also reduces processing consistency. Furthermore, the equipment has poor chip removal performance.
[0004] To solve the above problems, this utility model proposes a drilling device for processing basin-type insulator molds. Utility Model Content
[0005] To address the problems existing in the background technology, this utility model proposes a drilling device for processing basin-type insulator molds.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a drilling device for processing basin-type insulator molds, comprising a worktable, a fixed seat rotatably mounted on the upper surface of the worktable, multiple annular partitions fixedly arranged inside the fixed seat, each annular partition having a connecting groove on one side, a collection box fixedly mounted on the outer wall of the fixed seat corresponding to the connecting groove, the connecting groove communicating with the collection box; a blowing assembly for blowing debris into the collection box is provided on the side of the annular partition away from the connecting groove; a clamping assembly is provided at the top of the fixed seat; a moving guide rail is movably arranged on the upper surface of the worktable, a drilling rig is raised and lowered on the moving guide rail, the lateral movement path of the drilling rig passing through the axis of the fixed seat.
[0007] The present invention is further configured such that a rotating groove is provided on the upper end surface of the worktable, a fixed seat is rotatably installed inside the rotating groove, a rotating shaft is coaxially fixed to the bottom end of the fixed seat, the rotating shaft extends downward to the bottom of the worktable and rotates with the worktable; a worm wheel is fixedly installed at the bottom end of the rotating shaft, a worm is rotatably installed on the lower end surface of the worktable, the worm meshes with the worm wheel, and a turntable is fixedly installed at the front end of the worm.
[0008] The present invention is further configured such that the purging assembly includes an air pipe and a jet head. The air pipe is fixedly installed on the side of the annular partition away from the connecting groove. Jet heads are fixedly connected to the inner sides of the multi-layer annular partition on both sides of the outer wall of the air pipe. One end of the air pipe is connected to an external air source, and the other end of the air pipe extends to the inner side of the central annular partition and is fixedly connected to the same jet head.
[0009] The present invention is further configured such that the clamping assembly includes cylinders and clamping plates, four cylinders are provided and fixedly installed around the fixed base respectively, and clamping plates are fixedly installed on the telescopic ends of the cylinders, and the clamping plates are located inside the fixed base.
[0010] The present invention is further configured such that a sliding groove is provided on the upper end surface of the workbench, a movable guide rail is provided inside the sliding groove for limiting sliding, a horizontal plate is provided inside the movable guide rail for limiting sliding, and the drilling rig is fixedly installed on the horizontal plate.
[0011] The present invention is further configured such that a screw is rotatably installed inside both the slide groove and the moving guide rail, the screw inside the slide groove is threadedly connected to the bottom end of the moving guide rail, and the screw inside the moving guide rail is threadedly connected to the cross plate; a servo motor is fixedly installed on the outside of both the worktable and the slide groove, and the output shaft of the servo motor is fixedly connected to the corresponding screw.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This basin-type insulator mold drilling device consists of a worktable, a fixed base, multiple annular partitions, a collection box, a blowing assembly, a clamping assembly, a moving guide rail, and a drilling rig. In use, the mold is first placed in the fixed base, and the clamping plate is centered by a cylinder-driven mechanism. A servo motor controls a screw drive, causing the moving guide rail to move the drilling rig radially and axially for drilling. The turntable drives the fixed base to rotate via a worm gear mechanism, allowing for circumferential position adjustment. This facilitates rapid adjustment of the drilling position, and the combination of radial movement and circumferential rotation allows for precise positioning of any hole, improving processing efficiency. Simultaneously, the multiple annular partitions, combined with a pneumatic blowing system, automatically collect debris, maintaining a clean working environment and preventing debris accumulation from affecting processing accuracy, thus achieving highly efficient automated processing. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural diagram of the present invention; Figure 3 This is a partial cross-sectional view of the present invention.
[0014] Reference numerals in the attached diagram: 1. Workbench; 2. Fixed base; 3. Annular partition; 4. Connecting groove; 5. Collection box; 6. Servo motor; 7. Drill rig; 8. Rotating groove; 9. Rotating shaft; 10. Worm gear; 11. Worm; 12. Turntable; 13. Air pipe; 14. Jet nozzle; 15. Cylinder; 16. Clamping plate; 17. Slide groove; 18. Moving guide rail; 19. Horizontal plate; 20. Screw. Detailed Implementation
[0015] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0016] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0017] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0018] Please see Figure 1-3 This utility model provides a technical solution: a drilling device for processing basin-type insulator molds, including a workbench 1, a fixed seat 2 rotatably mounted on the upper end face of the workbench 1, a multi-layer annular partition 3 fixedly arranged inside the fixed seat 2, a connecting groove 4 opened on one side of each annular partition 3, and a collection box 5 fixedly installed on the outer wall of the fixed seat 2 corresponding to the side of the connecting groove 4, the connecting groove 4 and the collection box 5 are connected.
[0019] A purging assembly for blowing debris into the collection box 5 is provided on the side of the annular partition 3 away from the connecting groove 4. The purging assembly includes an air pipe 13 and a jet nozzle 14. The air pipe 13 is fixedly installed on the side of the annular partition 3 away from the connecting groove 4. Jet nozzles 14 are fixedly connected to the inner sides of the multiple layers of annular partition 3 on both sides of the outer wall of the air pipe 13. One end of the air pipe 13 is connected to an external air source, and the other end of the air pipe 13 extends to the inner side of the central annular partition 3 and is fixedly connected to the same jet nozzle 14.
[0020] The top of the fixed base 2 is provided with a clamping assembly; the clamping assembly includes a cylinder 15 and a clamping plate 16. Four cylinders 15 are provided and are fixedly installed around the fixed base 2 respectively. A clamping plate 16 is fixedly installed on the telescopic end of each cylinder 15. The clamping plate 16 is located inside the fixed base 2.
[0021] The upper surface of the workbench 1 is equipped with a movable guide rail 18, and the drilling rig 7 is mounted on the movable guide rail 18. The horizontal movement path of the drilling rig 7 passes through the axis of the fixed seat 2.
[0022] In this embodiment of the invention: a rotating groove 8 is provided on the upper surface of the workbench 1, and a fixed seat 2 is rotatably installed inside the rotating groove 8. A rotating shaft 9 is coaxially fixed to the bottom end of the fixed seat 2, and the rotating shaft 9 extends downward to the bottom of the workbench 1 and rotates in cooperation with the workbench 1. A worm gear 10 is fixedly installed at the bottom end of the rotating shaft 9, and a worm 11 is rotatably installed on the lower surface of the workbench 1. The worm 11 meshes with the worm gear 10, and a turntable 12 is fixedly installed at the front end of the worm 11. It should be noted that, in another embodiment, the worm 11 can be driven by a servo motor, thereby precisely controlling the rotation angle.
[0023] In this embodiment of the invention: a groove 17 is provided on the upper surface of the workbench 1. A movable guide rail 18 is slidably mounted inside the groove 17, and a horizontal plate 19 is slidably mounted inside the movable guide rail 18. The drilling rig 7 is fixedly mounted on the horizontal plate 19. Screws 20 are rotatably mounted inside both the groove 17 and the movable guide rail 18. The screws 20 inside the groove 17 are threadedly connected to the bottom end of the movable guide rail 18, and the screws 20 inside the movable guide rail 18 are threadedly connected to the horizontal plate 19. Servo motors 6 are fixedly mounted on the outer sides of both the workbench 1 and the groove 17. The output shaft of the servo motor 6 is fixedly connected to the corresponding screw 20. By driving the screws 20 to rotate through the servo motor 6, precise displacement of the movable guide rail 18 and the horizontal plate 19 is achieved, improving drilling efficiency and accuracy.
[0024] Working principle: First, the mold for the basin-type insulator to be processed is placed on the upper surface of the multi-layer annular partition 3 inside the fixed base 2. The four cylinders 15 arranged around the fixed base 2 are activated, causing them to synchronously push the clamping plate 16 towards the center, precisely clamping and fixing the mold at the axial position of the fixed base 2, ensuring no displacement during processing. After positioning, the two servo motors 6 installed on the outside of the worktable 1 are used for positioning: first, the servo motor 6 in the slide 17 drives the screw 20 to rotate, causing the moving guide rail 18 to move horizontally along the slide 17 to the predetermined radial position; then, the servo motor 6 in the moving guide rail 18 drives the other screw 20 to rotate, causing the horizontal plate 19 to drive the drill 7 to descend vertically to the processing depth, completing the drilling of the first hole. When it is necessary to adjust the circumferential drilling position, the operator can rotate the turntable 12. Through the meshing transmission of the worm gear 11 and the worm wheel 10, the rotating shaft 9 and the fixed base 2 are rotated at a precise angle, allowing the mold to reach the new processing position. This worm gear mechanism ensures the accuracy of rotational positioning and self-locking stability.
[0025] By combining the radial movement of the moving guide rail 18 and the circumferential rotation of the fixed base 2, precise machining of holes at any position on the mold surface can be achieved. During the machining process, the generated metal debris will naturally fall into the gap of the annular partition 3. At this time, the external air source is activated to supply air to the air pipe 13. The high-pressure airflow forms a directional airflow through the jet nozzles 14 evenly distributed on both sides of the air pipe 13, which blows the debris along the internal channel of the annular partition 3, and finally discharges it all into the collection box 5 through the connecting groove 4, realizing automatic cleaning of the machining process. The entire machining process, through the coordinated action of mechanical transmission and pneumatic system, realizes efficient and precise automated drilling machining of the basin insulator mold.
[0026] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A drilling device for processing basin-type insulator molds, comprising a workbench (1), characterized in that: A fixed seat (2) is rotatably mounted on the upper end face of the workbench (1). Multiple layers of annular partitions (3) are fixedly arranged inside the fixed seat (2). A connecting groove (4) is opened on one side of each annular partition (3). A collection box (5) is fixedly installed on the outer wall of the fixed seat (2) on the side corresponding to the connecting groove (4). The connecting groove (4) is connected to the collection box (5). A blowing assembly for blowing debris into the collection box (5) is provided on the side of the annular partition (3) away from the connecting groove (4). A clamping assembly is provided at the top of the fixed seat (2). A moving guide rail (18) is movably arranged on the upper end face of the workbench (1). A drilling machine (7) is raised and lowered on the moving guide rail (18). The lateral movement path of the drilling machine (7) passes through the axis of the fixed seat (2).
2. The drilling device for processing basin-type insulator molds according to claim 1, characterized in that: The upper end face of the workbench (1) is provided with a rotating groove (8), and the fixed seat (2) is rotatably installed inside the rotating groove (8). The bottom end of the fixed seat (2) is coaxially fixed with a rotating shaft (9). The rotating shaft (9) extends downward to the bottom of the workbench (1) and rotates with the workbench (1). The bottom end of the rotating shaft (9) is fixedly installed with a worm gear (10), and the lower end face of the workbench (1) is rotatably installed with a worm (11). The worm (11) meshes with the worm gear (10), and the front end of the worm (11) is fixedly installed with a turntable (12).
3. The drilling device for processing basin-type insulator molds according to claim 1, characterized in that: The purging assembly includes an air pipe (13) and a jet head (14). The air pipe (13) is fixedly installed on the side of the annular partition (3) away from the connecting groove (4). The outer walls of the air pipe (13) are fixedly connected to the inside of the multi-layer annular partition (3). One end of the air pipe (13) is connected to an external air source, and the other end of the air pipe (13) extends to the inside of the central annular partition (3) and is fixedly connected to the same jet head (14).
4. The drilling device for processing basin-type insulator molds according to claim 1, characterized in that: The clamping assembly includes cylinders (15) and clamping plates (16). There are four cylinders (15) and they are fixedly installed around the fixed base (2). Clamping plates (16) are fixedly installed on the telescopic ends of the cylinders (15) and the clamping plates (16) are located inside the fixed base (2).
5. The drilling device for processing basin-type insulator molds according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with a slide groove (17), and a sliding guide rail (18) is provided inside the slide groove (17). A horizontal plate (19) is provided inside the sliding guide rail (18), and the drilling rig (7) is fixedly installed on the horizontal plate (19).
6. The drilling device for processing basin-type insulator molds according to claim 5, characterized in that: Both the slide (17) and the moving guide rail (18) are rotatably installed with screws (20). The screws (20) inside the slide (17) are threadedly connected to the bottom end of the moving guide rail (18), and the screws (20) inside the moving guide rail (18) are threadedly connected to the horizontal plate (19). Servo motors (6) are fixedly installed on the outside of the worktable (1) and the slide (17). The output shaft of the servo motor (6) is fixedly connected to the corresponding screws (20).