A sealing structure of a water heating valve combined machine tool cutter head made of TC4 titanium alloy
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIZHOU VOCATIONAL & TECHN COLLEGE
- Filing Date
- 2025-07-08
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]传统水暖阀门机床在加工过程中,需要利用冷却液对刀头和工件进行降温,刀具与刀柄的连接常因密封性不足导致冷却液进入刀头内部,从而影响加工精度及刀具的使用寿命
1.密封塞由TC4钛合金材质制成,具有高强度、低密度及优异耐蚀性,通过微弧氧化技术高压放电在TC4钛合金表面生成一层致密的氧化膜,能够极大的提高密封性,防止冷却液从刀具端进入刀头内部。
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Figure CN224601112U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of water and heating valve processing equipment, and in particular relates to a TC4 titanium alloy sealing structure for the cutting head of a water and heating valve combination machine tool. Background Technology
[0002] In traditional plumbing valve machine tools, coolant is needed to cool the cutting head and workpiece during the machining process. However, due to insufficient sealing between the cutting tool and the tool holder, coolant often enters the cutting head, thus affecting machining accuracy and tool life. Utility Model Content
[0003] The purpose of this utility model is to address the aforementioned technical problems by providing a TC4 titanium alloy sealing structure for the cutting head of a water heating valve combination machine tool, thereby solving the problems mentioned in the background art.
[0004] In view of this, the present invention provides a TC4 titanium alloy sealing structure for a water heating valve combination machine tool cutter head, wherein the cutter and the connecting end of the cutter are fitted with a deformable sleeve; The tool holder has a deformable sleeve connected to the end of the tool holder with a mounting hole. A high-strength chuck is threaded onto the outer wall of one end of the tool holder and confines the deformation sleeve inside the tool holder. A shock-absorbing component is provided between the deformable sleeve and the tool holder; Waterproof components: A waterproof component is installed in the mounting hole of the tool handle to seal the deformation sleeve; The waterproof component includes a sealing plug, which is fixedly installed in the mounting hole of the tool holder, with one end abutting against one end of the deformable sleeve.
[0005] In the above technical solution, the sealing plug is made of TC4 titanium alloy and its surface is provided with a micro-arc oxide film layer.
[0006] In the above technical solution, furthermore, a fixing ring is fixedly connected to one end of the deformable sleeve near the sealing plug, and the fixing ring abuts against the sealing plug.
[0007] In the above technical solution, the shock-absorbing component further includes a first washer, a wave spring, and a second washer disposed between the fixed ring and the tool holder. The wave spring is disposed between the first washer and the second washer. One side of the first washer abuts against one side of the deformable sleeve. The first washer, the wave spring, and the second washer are all sleeved on the outside of the fixed ring.
[0008] In the above technical solution, the waterproof component further includes: The water-stop ring is fitted outside the fixed ring, with one end of the water-stop ring abutting against the second washer and the other end abutting against the end wall of the connecting groove opened in the inner wall of the tool holder.
[0009] In the above technical solution, furthermore, the transmission end of the tool holder is connected to a transmission component; The transmission components include: The transmission component is connected to the transmission end of the tool holder; The bearing assembly includes a first bearing, a second bearing, and a third bearing; The first bearing and the second bearing are sequentially arranged at the transmission end of the tool holder, the third bearing is arranged on the transmission component, and a retaining ring is arranged between the second bearing and the third bearing, with the retaining ring arranged on the transmission end of the tool holder. Fasteners connect the transmission body to the transmission end of the tool holder, and a limit block is provided between the fasteners and the transmission end of the tool holder.
[0010] In the above technical solution, the fastener is further defined as a fastening bolt.
[0011] In the above technical solution, a limiting groove is further provided on the outer wall of the deformable sleeve, and a limiting ring adapted to the limiting groove is provided on the inner wall of the strong clamp.
[0012] The beneficial effects of this utility model are as follows: 1. The sealing plug is made of TC4 titanium alloy, which has high strength, low density and excellent corrosion resistance. A dense oxide film is generated on the surface of TC4 titanium alloy by high-voltage discharge through micro-arc oxidation technology, which can greatly improve the sealing performance and prevent coolant from entering the cutter head from the tool tip.
[0013] 2. The compression deformation of the first washer, wave spring and second washer can effectively reduce the vibration during processing, thereby improving the processing accuracy.
[0014] 3. The water-stop ring can effectively prevent coolant from seeping into the cutting head during processing and causing damage, improve the sealing performance of the structure, and extend its service life. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is an exploded view of this utility model; Figure 3 This is a schematic diagram of the internal structure of this utility model; Figure 4 This is a utility model Figure 3 A magnified view of a section at point A in the middle; Figure 5 This is a utility model Figure 3 A magnified view of a section at point B in the middle; The markings in the diagram are as follows: 1-Cut tool, 2-Cut handle, 3-Deformation sleeve, 4-Strong chuck, 5-Fixing ring, 6-First washer, 7-Wave spring, 8-Second washer, 9-Water-stop ring, 10-Fixing plate, 11-Screw hole, 12-Bolt, 13-Flange, 14-Matching protrusion, 15-Groove, 16-Sealing ring, 17-Transmission component, 18-First bearing, 19-Second bearing, 20-Third bearing, 21-Stabilizing ring, 22-Main body, 23-Matching end, 24-Mounting end, 25-Fastener, 26-Positioning block, 27-Elastic ring, 28-Bearing sealing ring, 29-Sealing plug, 30-Limiting groove, 31-Limiting ring. Detailed Implementation
[0016] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0017] Example 1:
[0018] This embodiment provides a TC4 titanium alloy sealing structure for a water heating valve assembly machine tool cutter head, including: Cutting tool 1, the connecting end of cutting tool 1 is fitted with a deformable sleeve 3; The tool holder 2 and the deformable sleeve 3 are connected to the end of the tool holder 2 where the mounting hole is opened; The high-strength chuck 4 is threaded onto the outer wall of one end of the tool holder 2 and restricts the deformable sleeve 3 inside the tool holder 2. A shock-absorbing component is provided between the deformable sleeve 3 and the tool holder 2; Waterproof component: A waterproof component for sealing the deformable sleeve 3 is provided in the mounting hole of the handle 2; The waterproof component includes a sealing plug 29, which is fixedly installed in the mounting hole of the handle 2, with one end abutting against one end of the deformable sleeve 3.
[0019] As can be seen in this embodiment, the connecting end of the tool 1 is fitted with a deformable sleeve 3. The tool holder 2 includes a connecting end and a transmission end. The connecting end of the tool holder 2 has a mounting hole, and the transmission end of the tool holder 2 has a countersunk hole. During use, the transmission end of the tool holder 2 is fixedly assembled to the tool assembly through a connecting component. The deformable sleeve 3 is placed in the mounting hole and is restricted to move within the mounting hole after being connected to the high-strength chuck 4. Furthermore, the high-strength chuck 4 is threadedly fixed to the connecting end of the tool holder 2, and during use, the movement of the deformable sleeve 3 in the mounting hole is controlled by the threaded engagement between the high-strength chuck 4 and the connecting end of the tool holder 2. During the movement, the deformable sleeve 3 clamps or releases the tool 1. The structure is reasonable and is not prone to loosening or vibration during use. This phenomenon helps improve the processing efficiency and accuracy of water heating valves. The transmission component is set at the transmission end of the tool holder 2 and can be driven by cooperating with the transmission shaft. In the process of use, multiple tool head combinations are only required to cooperate with the transmission shaft through the transmission structure, thereby achieving the effect of batch processing. The mounting hole of the tool holder 2 is provided with a waterproof component for sealing the deformable sleeve 3. The waterproof component includes a sealing plug 29, which can seal one end of the deformable sleeve 3, greatly improving the sealing performance and preventing coolant from entering the tool head from the tool 1 end. A shock-absorbing component is provided between the deformable sleeve 3 and the tool holder 2, which can effectively reduce the vibration phenomenon during the processing of water heating valves and improve the processing accuracy. The connecting mechanism includes a fixing plate 10 and bolts 11. Furthermore, the fixing plate 10 has fixing holes formed on it. The fixing plate 10 is fixed to one side of the tool holder 21 through the fixing holes and abuts against the flange 13. Screw holes 11 are formed on all four corners of the fixing plate 10. In use, the fixing plate 10 and the tool assembly are fixed to the tool 1 and the tool assembly by the threaded engagement of the bolts 12. A mating protrusion 14 is formed on the end face of the fixing plate 10 away from the flange 13, and a groove 15 is formed on the mating protrusion 14. A sealing ring 16 is connected to the groove 15. During the engagement of the fixing plate 10 and the tool assembly, the gap between the mating surfaces is sealed by the sealing ring 16, thereby making the structure more compact and less prone to vibration.
[0020] Example 2:
[0021] This embodiment provides a TC4 titanium alloy sealing structure for a water heating valve combination machine tool cutter head, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0022] The sealing plug 29 is made of TC4 titanium alloy and has a micro-arc oxide film layer on its surface.
[0023] As can be seen from this embodiment, the sealing plug 29 is made of TC4 titanium alloy, which has high strength, low density and excellent corrosion resistance, and can effectively inhibit the corrosion of coolant. In addition, a micro-arc oxide film layer is provided on its surface. A dense oxide film is generated on the surface of TC4 titanium alloy by high-voltage discharge through micro-arc oxidation technology, which can greatly improve the sealing performance and prevent coolant from entering the cutter head.
[0024] Example 3:
[0025] This embodiment provides a TC4 titanium alloy sealing structure for a water heating valve combination machine tool cutter head, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0026] A retaining ring 5 is fixedly connected to one end of the deformable sleeve 3 near the sealing plug 29, and the retaining ring 5 abuts against the sealing plug 29.
[0027] As can be seen in this embodiment, a fixing ring 5 is fixedly connected to one end of the deformable sleeve 3 near the sealing plug 29. The fixing ring 5 abuts against the sealing plug 29. The sealing plug 29, made of TC4 titanium alloy, can seal the fixing ring 5 through the micro-arc oxide film layer on its surface.
[0028] Example 4:
[0029] This embodiment provides a TC4 titanium alloy sealing structure for a water heating valve combination machine tool cutter head, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0030] The shock-absorbing components include a first washer 6, a wave spring 7, and a second washer 8 disposed between the fixed ring 5 and the tool holder 2. The wave spring 7 is disposed between the first washer 6 and the second washer 8. One side of the first washer 6 abuts against one side of the deformable sleeve 3. The first washer 6, the wave spring 7, and the second washer 8 are all sleeved on the outside of the fixed ring 5.
[0031] As can be seen in this embodiment, a first washer 6, a wave spring 7, and a second washer 8 are provided between the fixed ring 5 and the tool holder 2. The wave spring 7 is located between the first washer 6 and the second washer 8. One side of the first washer 6 abuts against one side of the deformable sleeve 3. The first washer 6, the wave spring 7, and the second washer 8 are all sleeved on the outside of the fixed ring 5. When the machine tool is not processing or the tool 1 is not against the workpiece, the wave spring 7 is in a relaxed state. When the tool 1 processes the water heating valve, the reaction force generated by the water heating valve will be transmitted to the deformable sleeve 3 through the tool 1 to generate vibration. Through the compression deformation of the first washer 6, the wave spring 7, and the second washer 8, the vibration phenomenon during processing can be effectively reduced, thereby improving the processing accuracy.
[0032] Example 5:
[0033] This embodiment provides a TC4 titanium alloy sealing structure for a water heating valve combination machine tool cutter head, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0034] Waterproof components also include: The water-stop ring 9 is sleeved on the outside of the fixed ring 5, with one end of the water-stop ring 9 abutting against the second washer 8 and the other end abutting against the end wall of the connecting groove opened in the inner wall of the tool holder 2.
[0035] As can be seen from this embodiment, the water-stop ring 9 is sleeved on the outside of the fixed ring 5, and one end of the water-stop ring 9 abuts against the second washer 8, and the other end abuts against the end wall of the connecting groove opened in the inner wall of the tool holder 2. Setting the water-stop ring 9 can effectively prevent coolant from seeping into the tool head during the processing and causing damage, achieving double sealing and extending service life.
[0036] Example 6:
[0037] This embodiment provides a TC4 titanium alloy sealing structure for a water heating valve combination machine tool cutter head, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0038] The drive end of the tool holder 2 is connected to a transmission component; The transmission components include: Transmission component 17 is connected to the transmission end of the tool holder 2; The bearing assembly includes a first bearing 18, a second bearing 19 and a third bearing 20; The first bearing 18 and the second bearing 19 are sequentially arranged at the transmission end of the tool holder 2, the third bearing 20 is arranged on the transmission component 17, and a retaining ring 21 is arranged between the second bearing 19 and the third bearing 20. The retaining ring 21 is arranged on the transmission end of the tool holder 2. Fastener 25 connects transmission component 17 to transmission end of tool holder 2, and positioning block 26 is provided between fastener 25 and transmission end of tool holder 2.
[0039] As can be seen in this embodiment, the transmission end of the tool holder 2 is connected to a transmission assembly, which includes a retaining ring, a transmission component 17, and a bearing assembly. The transmission component 17 is disposed on the transmission end of the tool holder 2 and connected to the countersunk hole. In use, the transmission component 17 cooperates with the transmission shaft, thereby driving the tool holder 2 to rotate the tool 1. Furthermore, the bearing assembly includes a first bearing 18, a second bearing 19, and a third bearing 20. The first bearing 18 and the second bearing 19 are both installed on the transmission end of the tool holder 2, and the third bearing 20 is installed on the transmission component 17. During use, the first bearing 18, the second bearing 19, and the third bearing 20 can reduce the impact on the tool holder 2. Friction between the tool 1 assembly and the tool holder 2 is reduced, thereby reducing transmission loss and improving transmission efficiency. Furthermore, a retaining ring 21 is positioned on the transmission end of the tool holder 2, between the second bearing 19 and the third bearing 20. The retaining ring 21 tightly abuts against the second bearing 19 and the third bearing 20, thereby increasing the compactness of the structure and preventing vibration of the tool holder 2 that could affect the transmission efficiency. The transmission component 17 includes a main body 22, which includes a mating end 23 and a mounting end 24. The mating end 24 is tapered and has a toothed surface. The mounting end 24 connects to a countersunk hole on the transmission end of the tool holder 2. The main body 22 drives the tool holder 2 through the toothed surface mating with the transmission shaft. The upper part has a connecting hole that passes through the mating end 23 and the mounting end 24. In use, the fastener 25 connects the connecting hole and the countersunk hole in sequence to fix the main body 22 to the transmission end of the tool holder 2. A first keyway is formed on one side of the connecting hole. A second keyway is set on the transmission end of the tool holder 2 corresponding to the position of the first keyway. In use, after the main body 22 and the transmission end of the tool holder 2 are mated, a fixing key is placed in the first keyway. The fixing key can effectively improve the transmission effect of the transmission component 17 to the tool holder 2, and at the same time, it can prevent slippage between the transmission component 17 and the tool holder 2. The transmission component 17 is mated with the transmission shaft through the tooth surface on the mating end 24. The transmission component 17 is small in size, which can reduce the size of the combined power head. At the same time, the tooth surface meshing can improve the transmission accuracy. An elastic ring 27 is provided between the connecting surfaces of the transmission component 17 and the transmission end of the tool holder 2, so that the transmission component 17 can be firmly connected to the transmission end of the tool holder 2, thus preventing loosening. The inner side of the protrusion 14 is provided with a bearing seal ring 28, which is locked between the fixing plate 10 and the tool holder 2. The bearing seal ring 28 abuts against the first bearing 18, which can prevent external dust, moisture and other impurities from entering the bearing and also prevent the lubricating oil inside the bearing from leaking.
[0040] Example 7:
[0041] This embodiment provides a TC4 titanium alloy sealing structure for a water heating valve combination machine tool cutter head, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0042] Fastener 25 is a fastening bolt.
[0043] As can be seen from this embodiment, fastener 25 is a fastening bolt.
[0044] Example 8:
[0045] This embodiment provides a TC4 titanium alloy sealing structure for a water heating valve combination machine tool cutter head, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0046] The outer wall of the deformable sleeve 3 has a limiting groove 30, and the inner wall of the high-strength chuck 4 is provided with a limiting ring 31 that matches the limiting groove 30.
[0047] As can be seen from this embodiment, a limiting groove 30 is provided on the outer wall of the deformable sleeve 3, and a limiting ring 31 adapted to the limiting groove 30 is provided on the inner wall of the strong clamp 4.
[0048] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A TC4 titanium alloy sealing structure for a water-heating valve combination machine tool cutter head, characterized in that, include: The cutting tool (1) is fitted with a deformable sleeve (3) at the connecting end of the cutting tool (1). The tool handle (2) is connected to the end of the tool handle (2) where the mounting hole is provided; A high-strength chuck (4) is threaded onto the outer wall of one end of the tool holder (2) and restricts the deformable sleeve (3) inside the tool holder (2); A shock-absorbing component is provided between the deformable sleeve (3) and the tool holder (2); Waterproof component, the mounting hole of the knife handle (2) is provided with a waterproof component for sealing the deformable sleeve (3); The waterproof component includes a sealing plug (29), which is fixedly installed in the mounting hole of the knife handle (2), and one end of the sealing plug (29) abuts against one end of the deformable sleeve (3).
2. The TC4 titanium alloy sealing structure for a water-heating valve combination machine tool cutter head according to claim 1, characterized in that, The sealing plug (29) is made of TC4 titanium alloy and has a micro-arc oxide film layer on its surface.
3. The TC4 titanium alloy sealing structure for a water-heating valve combination machine tool cutter head according to claim 2, characterized in that, The deformable sleeve (3) is fixedly connected to a fixing ring (5) at one end near the sealing plug (29), and the fixing ring (5) abuts against the sealing plug (29).
4. The TC4 titanium alloy sealing structure of a water-heating valve combination machine tool cutter head according to claim 1, characterized in that, The shock-absorbing component includes a first washer (6), a wave spring (7), and a second washer (8) disposed between the fixed ring (5) and the handle (2). The wave spring (7) is disposed between the first washer (6) and the second washer (8). One side of the first washer (6) abuts against one side of the deformable sleeve (3). The first washer (6), the wave spring (7), and the second washer (8) are all sleeved on the outside of the fixed ring (5).
5. The TC4 titanium alloy sealing structure of a water-heating valve combination machine tool cutter head according to claim 1, characterized in that, The waterproof component also includes: Water-stop ring (9) is sleeved on the outside of fixed ring (5), and one end of water-stop ring (9) abuts against the second washer (8), and the other end abuts against the end wall of the connecting groove opened in the inner wall of the knife handle (2). The connecting groove is connected to the mounting hole.
6. The TC4 titanium alloy sealing structure of a water-heating valve combination machine tool cutter head according to claim 1, characterized in that, The transmission end of the tool holder (2) is connected to a transmission assembly; The transmission components include: Transmission component (17), which is connected to the transmission end of the tool holder (2); The bearing assembly includes a first bearing (18), a second bearing (19), and a third bearing (20). Among them, the first bearing (18) and the second bearing (19) are sequentially arranged at the transmission end of the tool holder (2), the third bearing (20) is arranged on the transmission component (17), and a retaining ring (21) is arranged between the second bearing (19) and the third bearing (20). The retaining ring (21) is arranged on the transmission end of the tool holder (2). Fastener (25) connects the transmission member (17) to the transmission end of the tool holder (2), and a positioning block (26) is provided between the fastener (25) and the transmission end of the tool holder (2).
7. The TC4 titanium alloy sealing structure for a water-heating valve combination machine tool cutter head according to claim 6, characterized in that, The fastener (25) is a fastening bolt.
8. The TC4 titanium alloy sealing structure of a water-heating valve combination machine tool cutter head according to claim 7, characterized in that, The high-strength chuck (4) is threaded to the outer wall of one end of the tool holder (2), and a limiting groove (30) is provided on the outer wall of the deformable sleeve (3). A limiting ring (31) that matches the limiting groove (30) is provided on the inner wall of the high-strength chuck (4).