A rotary table type shot blasting machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU YONGSHENG DECORATION ENGINEERING CO LTD
- Filing Date
- 2024-08-28
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]为了解决转台上残留的废渣不易清理出来的问题,现有技术将零件放在转台上等待抛丸机对零件的处理,处理完成后零件表面被清理掉的废渣残留在转台上,将零件拿取出来后,还需要将废渣清理出来,需要耗费大量的时间精力去清理,清理起来较为不便
[0019]由于采用了上述技术方案,本实用新型相对现有技术来说,取得的技术进步是:
Smart Images

Figure CN224601372U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shot blasting machine technology, specifically to a rotary table shot blasting machine. Background Technology
[0002] Rotary table shot blasting machines are used in casting, forging, and heat treatment workshops to clean flat, thin-walled parts that are susceptible to impact. They remove adhering sand, oxide scale, and other contaminants from the surface of the workpieces. They can also be used to strengthen certain parts. In existing technology, after the shot blasting machine processes the parts, waste residue remains on the turntable and inside the machine, which needs to be manually cleaned out, making the process rather troublesome.
[0003] In the prior art, a Chinese utility model patent document with publication number CN218697712U and publication date of March 24, 2023, is proposed to solve the above-mentioned technical problems. The technical solution disclosed in this patent document is as follows: A rotary table shot blasting machine includes a machine housing, a spray gun, and a rotary table. An installation platform is fixed inside the machine housing. The rotary table is set above the installation platform. A fixing frame is fixedly connected to the lower end of the installation platform. A rotating mechanism connected to the rotary table is provided on the inner side of the fixing frame. Two clamping mechanisms are symmetrically provided on the upper end of the rotary table. A horizontal electric telescopic rod is installed on the inner top of the machine housing. A movable seat is fixedly connected to the telescopic end of the horizontal electric telescopic rod. A vertical electric telescopic rod is fixedly installed at the lower end of the movable seat. The telescopic end of the vertical electric telescopic rod faces downward and is fixedly connected to an installation plate. A second rotating shaft is horizontally passed through the installation plate and rotatably connected thereto. An installation sleeve is fixed to one end of the second rotating shaft. This invention allows for flexible adjustment of the horizontal and vertical position and orientation angle of the spray gun, meeting the processing requirements of any position and angle of the workpiece, facilitating processing, and offering high applicability.
[0004] To address the problem of difficult-to-clean waste residue on the turntable, existing technology involves placing parts on the turntable and waiting for the shot blasting machine to process them. After processing, the waste residue removed from the surface of the parts remains on the turntable. After the parts are removed, the waste residue still needs to be cleaned out, which requires a lot of time and effort and is quite inconvenient. Utility Model Content
[0005] This invention provides a rotary table shot blasting machine to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0007] A rotary table shot blasting machine includes a housing unit, a waste cleaning device is installed on the upper end of the housing unit, a rotary table device is fixedly installed inside the housing unit, and a waste feeding unit is provided on the left end of the rotary table device.
[0008] The waste cleaning device includes a lifting assembly, which is fixedly installed on the top of the chassis unit. A cleaning assembly is installed on the lifting assembly, and the lower part of the cleaning assembly is located inside the upper part of the chassis unit.
[0009] A further improvement of the present invention is that: the chassis unit includes a chassis, a base is fixedly connected to the bottom of the chassis, a discharge chute is opened on the outer surface of the left end of the chassis, a discharge plate is fixedly connected to the discharge chute, a door is rotatably connected to the front end of the chassis, and a shot blasting assembly is fixedly installed on the right end of the top of the chassis.
[0010] A further improvement of the present invention is that the shot blasting assembly includes a shot blaster, which is located at the right edge of the top of the housing. One end of the shot blaster is fixedly connected to a connecting pipe, and the bottom of the shot blaster is fixedly connected to a shot blasting pipe, which is located at the upper part of the inside of the housing.
[0011] In the above technical solution, the shot blasting tube is made of a deformable material, and the outlet direction of the shot blasting tube can be turned so that the shot can be used to process any position of the part, making the processing convenient.
[0012] A further improvement of the present invention is that the lifting assembly includes hydraulic cylinders, each of which is fixedly connected to both ends of the top of the housing, and a placement frame is fixedly connected to the top of the hydraulic cylinders.
[0013] A further improvement of the present invention is that the cleaning component includes a motor, the motor is mounted on a mounting frame, a rotating rod is fixedly connected to the output end of the motor, an mounting sleeve is fixedly connected to the lower outer wall of the rotating rod, and scrapers are fixedly connected to all four sides of the outer surface of the mounting sleeve.
[0014] In the above technical solution, the rotating scraper can drop the waste residue on the turntable from the discharge hole into the collection frame, which makes it easy to clean the waste residue on the turntable and facilitates the cleaning of the waste residue.
[0015] A further improvement of the present invention is that the turntable device includes a support plate, which is fixedly connected to the inner wall of the housing. A speed reducer is installed on the right end of the support plate, a belt is provided on the output end of the speed reducer, a rotating shaft is provided on the other end of the belt, and the bottom of the rotating shaft is rotatably connected to the middle position of the support plate. A turntable assembly is fixedly installed on the top of the rotating shaft.
[0016] A further improvement of the present invention is that the turntable assembly includes a turntable, which is fixedly connected to the top of the rotating shaft. A discharge hole is provided at the left end of the turntable, and a discharge hopper is fixedly connected inside the discharge hole.
[0017] A further improvement of the present invention is that the waste feeding unit includes an installation plate, each of which is fixedly connected to the left end of a support plate. A collection frame is rotatably connected between the installation plates. A telescopic rod is fixedly connected to the bottom right end of the collection frame. The bottom of the telescopic rod is fixedly connected to the support plate, and the feeding hopper is located above the collection frame.
[0018] In the above technical solution, the left end of the collection frame can be lowered by the rising telescopic rod, so that the waste residue can be slid onto the feeding plate, which facilitates the feeding of the waste residue.
[0019] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0020] This utility model provides a rotary table shot blasting machine. A waste cleaning device is installed on the device. The parts processed by the shot blasting machine are taken out from the rotary table through the lifting component and the cleaning component. The lifting component lowers the cleaning component onto the rotary table. The rotating scraper can make the waste residue on the rotary table fall from the discharge hole into the collection frame, which facilitates the cleaning of the waste residue on the rotary table.
[0021] This utility model provides a rotary table shot blasting machine, which is equipped with a waste feeding unit, a discharge chute and a feeding plate. The waste residue in the collection frame can be slid out of the feeding plate by extending and retracting the telescopic rod. After the collection frame collects a certain amount of waste residue, the left end of the collection frame can be lowered by raising the telescopic rod, so that the waste residue can be slid onto the feeding plate, which is convenient for discharging the waste residue.
[0022] This utility model provides a rotary table shot blasting machine. Through the shot blaster, connecting pipe and shot blasting tube, the shot can be used to process the outer surface of the parts. The shot blasting tube is made of deformable material and the outlet direction of the shot blasting tube can be turned so that the shot can process any position of the parts, which is convenient for processing. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of this utility model;
[0024] Figure 2 This utility model is for Figure 1 Internal structural diagram;
[0025] Figure 3 This utility model is for Figure 2 The above is a structural diagram;
[0026] Figure 4 This utility model is for Figure 3 Schematic diagram of the turntable device;
[0027] Figure 5 This utility model is for Figure 2 A magnified view of Figure A.
[0028] In the diagram: 1. Chassis unit; 2. Waste cleaning device; 3. Turntable device; 4. Waste unloading unit; 11. Box body; 12. Base; 13. Discharge chute; 14. Unloading plate; 15. Box door; 16. Shot blasting assembly; a1. Shot blasting machine; a2. Connecting pipe; a3. Shot blasting pipe; 21. Lifting assembly; 22. Cleaning assembly; b1. Hydraulic cylinder; b2. Placement frame; c1. Motor; c2. Rotating rod; c3. Mounting sleeve; c4. Scraper; 31. Reducer; 32. Belt; 33. Rotating shaft; 34. Support plate; 35. Turntable assembly; d1. Turntable; d2. Unloading hole; d3. Unloading hopper; 41. Mounting plate; 42. Collection frame; 43. Telescopic rod. Detailed Implementation
[0029] Please see Figure 1-5 This utility model provides a technical solution: a rotary table shot blasting machine, including a machine housing unit 1, a waste cleaning device 2 installed on the upper end of the machine housing unit 1, a rotary table device 3 fixedly installed inside the machine housing unit 1, and a waste feeding unit 4 provided on the left end of the rotary table device 3.
[0030] In this embodiment, the chassis unit 1 includes a chassis 11, a base 12 is fixedly connected to the bottom of the chassis 11, a discharge chute 13 is opened on the outer surface of the left end of the chassis 11, a discharge plate 14 is fixedly connected to the discharge chute 13, a door 15 is rotatably connected to the front end of the chassis 11, and a shot blasting assembly 16 is fixedly installed on the right end of the top of the chassis 11. The shot blasting assembly 16 includes a shot blaster a1, which is located at the right edge of the top of the chassis 11. A connecting pipe a2 is fixedly connected to one end of the shot blaster a1, and a shot blasting tube a3 is fixedly connected to the bottom of the shot blaster a1. The shot blasting tube a3 is located inside the upper end of the chassis 11. Through the shot blaster a1, the connecting pipe a2 and the shot blasting tube a3, the shot can be used to process the outer surface of the parts. The shot blasting tube a3 is made of deformable material, and the outlet direction of the shot blasting tube a3 can be turned so that the shot can process any position of the parts, making the processing convenient.
[0031] Preferably, the waste cleaning device 2 includes a lifting assembly 21, which is fixedly installed on the top of the housing unit 1. A cleaning assembly 22 is mounted on the lifting assembly 21, and the lower part of the cleaning assembly 22 is located inside the upper part of the housing unit 1. The lifting assembly 21 includes hydraulic cylinders b1, which are fixedly connected to both ends of the top of the housing 11. A placement frame b2 is fixedly connected to the top of the hydraulic cylinders b1. The cleaning assembly 22 includes a motor c1, which is mounted on the placement frame b2. A rotating rod c2 is fixedly connected to the output end of the motor c1. An installation sleeve c3 is fixedly connected to the lower outer wall of the rotating rod c2. Scrapers c4 are fixedly connected to all four sides of the outer surface of the installation sleeve c3. The waste cleaning device 2 is installed. The parts processed by the shot blasting machine are taken out from the turntable d1 through the lifting component 21 and the cleaning component 22. The cleaning component 22 is lowered onto the turntable d1 through the lifting component 21. The rotating scraper c4 can drop the waste residue on the turntable d1 from the discharge hole d2 into the collection frame 42, which facilitates the cleaning of the waste residue on the turntable d1.
[0032] Further, the turntable device 3 includes a support plate 34, which is fixedly connected to the inner wall of the housing 11. A reducer 31 is installed on the right end of the support plate 34. A belt 32 is provided on the output end of the reducer 31. A rotating shaft 33 is provided on the other end of the belt 32. The bottom of the rotating shaft 33 is rotatably connected to the middle position of the support plate 34. A turntable assembly 35 is fixedly installed on the top of the rotating shaft 33. The turntable assembly 35 includes a turntable d1, which is fixedly connected to the top of the rotating shaft 33. A discharge hole d2 is opened on the left end of the turntable d1, and a discharge hopper d3 is fixedly connected in the discharge hole d2.
[0033] Furthermore, the waste feeding unit 4 includes a mounting plate 41, which is fixedly connected to the left end of the support plate 34. A collection frame 42 is rotatably connected between the mounting plates 41. A telescopic rod 43 is fixedly connected to the bottom right end of the collection frame 42. The bottom of the telescopic rod 43 is fixedly connected to the support plate 34, and the hopper d3 is located above the collection frame 42. The installed waste feeding unit 4, discharge chute 13, and feeding plate 14 can slide the waste residue in the collection frame 42 out of the feeding plate 14 by extending and retracting the telescopic rod 43. After the collection frame 42 collects a certain amount of waste residue, the left end of the collection frame 42 can be lowered by raising the telescopic rod 43, so that the waste residue can slide onto the feeding plate 14, which is convenient for discharging the waste residue.
[0034] The working principle of this rotary table shot blasting machine will be explained in detail below.
[0035] like Figure 1-5As shown, before processing the parts, the orientation of the shot blasting tube a3 is adjusted, and then the shot blaster a1 is started. After the shot blasting machine processes the parts, the processed parts are taken out. Then, the hydraulic cylinder b1 is started to lower the placement frame b2, so that the scraper c4 falls into the turntable d1. The motor c1 is started to drive the rotating rod c2 to rotate, so that the scraper c4 rotates to scrape the waste into the discharge hole d2 and out of the discharge hopper d3 and fall onto the collection frame 42. The left end of the collection frame 42 can be lowered by the rising telescopic rod 43, so that the waste can slide onto the discharge plate 14 and fall down.
[0036] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A rotary table shot blasting machine, comprising a chassis unit (1), characterized in that: The upper end of the chassis unit (1) is equipped with a waste cleaning device (2), and the inside of the chassis unit (1) is fixedly equipped with a turntable device (3). The left end of the turntable device (3) is equipped with a waste unloading unit (4). The waste cleaning device (2) includes a lifting assembly (21), which is fixedly installed on the top of the chassis unit (1). A cleaning assembly (22) is installed on the lifting assembly (21), and the bottom of the cleaning assembly (22) is located inside the upper part of the chassis unit (1).
2. The rotary table shot blasting machine according to claim 1, characterized in that: The chassis unit (1) includes a chassis (11), a base (12) is fixedly connected to the bottom of the chassis (11), a discharge chute (13) is opened on the outer surface of the left end of the chassis (11), a discharge plate (14) is fixedly connected to the discharge chute (13), a door (15) is rotatably connected to the front end of the chassis (11), and a shot blasting assembly (16) is fixedly installed on the right end of the top of the chassis (11).
3. A rotary table shot blasting machine according to claim 2, characterized in that: The shot blasting assembly (16) includes a shot blaster (a1), which is located at the top right edge of the housing (11). One end of the shot blaster (a1) is fixedly connected to a connecting pipe (a2), and the bottom of the shot blaster (a1) is fixedly connected to a shot blasting pipe (a3), which is located inside the upper part of the housing (11).
4. A rotary table shot blasting machine according to claim 2, characterized in that: The lifting assembly (21) includes hydraulic cylinders (b1), which are fixedly connected to both ends of the top of the housing (11), and a placement rack (b2) is fixedly connected to the top of the hydraulic cylinders (b1).
5. A rotary table shot blasting machine according to claim 4, characterized in that: The cleaning component (22) includes a motor (c1), which is mounted on a placement frame (b2). A rotating rod (c2) is fixedly connected to the output end of the motor (c1). An installation sleeve (c3) is fixedly connected to the lower outer wall of the rotating rod (c2). Scrapers (c4) are fixedly connected to all four sides of the outer surface of the installation sleeve (c3).
6. A rotary table shot blasting machine according to claim 2, characterized in that: The turntable device (3) includes a support plate (34), which is fixedly connected to the inner wall of the housing (11). A reducer (31) is installed on the right end of the support plate (34). A belt (32) is provided on the output end of the reducer (31). A rotating shaft (33) is provided on the other end of the belt (32). The bottom of the rotating shaft (33) is rotatably connected to the middle position of the support plate (34). A turntable assembly (35) is fixedly installed on the top of the rotating shaft (33).
7. A rotary table shot blasting machine according to claim 6, characterized in that: The turntable assembly (35) includes a turntable (d1), which is fixedly connected to the top of the rotating shaft (33). A discharge hole (d2) is provided at the left end of the turntable (d1), and a discharge hopper (d3) is fixedly connected inside the discharge hole (d2).
8. A rotary table shot blasting machine according to claim 7, characterized in that: The waste feeding unit (4) includes a mounting plate (41), which is fixedly connected to the left end of the support plate (34). A collection frame (42) is rotatably connected between the mounting plates (41). A telescopic rod (43) is fixedly connected to the bottom right end of the collection frame (42). The bottom of the telescopic rod (43) is fixedly connected to the support plate (34), and the feeding hopper (d3) is located above the collection frame (42).