Industrial automation rubber cutting device with convenient operation

Abstract

The utility model provides a kind of industrial automation rubber cutting equipment of convenient operation, it is related to the field of automation rubber cutting equipment, including drum conveyor, the surface of drum conveyor is fixedly connected with controller, the drum conveyor is used to convey rubber, the controller is used to control cutting, one end of the drum conveyor is provided with cutting assembly, the surface of cutting assembly is mounted with positioning assembly, cutting assembly includes cutting table, gantry, electric push rod, tool rest and blade;The utility model sets up drum conveyor, controller, cutting assembly and positioning assembly, plays the effect that can cut rubber, controller controls the drum conveyor to convey and cut rubber, after the drum conveyor conveys rubber to the position of cutting assembly, the cutting length of rubber is positioned by positioning assembly, so as to ensure the length consistency of rubber cutting, and then improve the automation effect of rubber cutting.

Description

Technical Field

[0001] This utility model belongs to the field of automated glue cutting equipment, specifically a convenient industrial automated glue cutting device. Background Technology

[0002] Automated rubber cutting equipment is a type of mechanical equipment used to cut materials such as rubber and plastics. It is mainly used in tire manufacturing, rubber product processing and other fields. It uses a CNC system to control the cutting tools or lasers to perform precise cutting, thereby improving production efficiency and product quality.

[0003] According to Chinese Patent Application No. 202123077307.6, a user-friendly industrial automated glue cutting device is disclosed, relating to the field of industrial automation technology. The device includes a base with multiple rotating rollers mounted on one side. A support frame is fixed to the upper side of the base, and a cylinder is mounted on one side of the support frame. A cutting component is slidably fitted in the middle of the support frame. Two clamping plates are mounted on the upper side of the base. By setting two clamping plates on the upper side of the base, the two clamping plates clamp the glue sheet to be cut, effectively reducing the occurrence of glue sheet displacement during the cutting process, greatly reducing the number of defective products, and thus improving the working efficiency of the industrial automated glue cutting device. Two rods are set inside the base; a drive screw can move the two rods closer or further apart, thereby moving the two clamping plates closer or further apart, realizing the clamping of glue sheets of different specifications, and improving the practicality of the industrial automated glue cutting device.

[0004] Existing technology effectively solves the problem that industrial automated rubber cutting equipment is prone to deviation during the cutting process, which increases the number of defective products and reduces the working efficiency of industrial automated rubber cutting equipment. It has the advantage of being able to position the rubber during the cutting process. However, this type of automated rubber cutting equipment cannot accurately position and cut the rubber to a certain length during use, which makes it easy for the cut rubber blocks to be of different lengths.

[0005] In summary, this utility model provides an easy-to-operate industrial automated glue cutting device to solve the above-mentioned problems. Utility Model Content

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0007] An easy-to-operate industrial automated rubber cutting device includes a roller conveyor. A controller is fixedly connected to the surface of the roller conveyor. The roller conveyor is used to convey rubber, and the controller is used to control the cutting. A cutting assembly is provided at one end of the roller conveyor. A positioning assembly is installed on the surface of the cutting assembly. The cutting assembly includes a cutting table, a gantry frame, an electric push rod, a blade holder, and blades. The cutting assembly is used to cut rubber. The positioning assembly includes a protective box, an infrared rangefinder, an infrared positioner, a servo motor, a threaded rod, a mounting base, a threaded sleeve, and a slide. The protective box is fixedly connected to the cutting table, and the infrared rangefinder is fixedly connected to the inner wall of the gantry frame. The infrared positioner is located on one side of the protective box. The positioning assembly is used to position the length of the rubber. The outputs of the infrared rangefinder and the infrared positioner are both connected to the input of the controller. The output of the controller is connected to the inputs of the roller conveyor and the electric push rod, respectively.

[0008] Furthermore, in this utility model, the cutting table is fixedly connected to the roller conveyor, the gantry frame is fixed to the top of the cutting table, and the knife holder and blade are both located in the inner cavity of the gantry frame.

[0009] Furthermore, in this utility model, the electric push rod is fixed to the top of the gantry frame, the output end of the electric push rod passes through the inner cavity of the gantry frame and is fixedly connected to the tool holder, and the blade is fixedly connected to the tool holder.

[0010] Furthermore, in this utility model, the cutting assembly also includes a slide rod and a spring. One end of the slide rod is fixedly connected to the cutting table, and the other end of the slide rod passes through the knife holder and is fixedly connected to the gantry frame, and is slidably connected to the inner cavity of the knife holder. The spring is sleeved on the surface of the slide rod, and both ends of the spring are fixedly connected to the knife holder and the cutting table, respectively.

[0011] Furthermore, in this utility model, the threaded rod and the threaded sleeve are both installed in the inner cavity of the protective box, the sliding groove is opened on the surface of the protective box, the servo motor is fixedly connected to the protective box, and the infrared positioner is installed on the top of the mounting base.

[0012] Furthermore, in this utility model, the output shaft of the servo motor passes through the inner cavity of the protective box and is connected to the threaded rod for transmission. One end of the threaded rod is movably connected to the inner wall of the protective box through a bearing. The threaded sleeve is sleeved on the surface of the threaded rod and is threadedly connected to the threaded rod. The end of the threaded sleeve away from the threaded rod passes through the slide groove and is fixedly connected to the mounting base. The threaded sleeve is slidably connected to the inner cavity of the slide groove.

[0013] Beneficial effects: This utility model has the following beneficial effects:

[0014] This invention achieves the effect of cutting rubber by setting up a roller conveyor, a controller, a cutting component, and a positioning component. The controller controls the roller conveyor to transport and cut the rubber. After the roller conveyor transports the rubber to the position of the cutting component, the positioning component positions the cutting length of the rubber, thereby ensuring that the rubber cutting length is consistent and improving the automation effect of rubber cutting. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the connection structure between the cutting component and the positioning component of this utility model;

[0017] Figure 3 This is a schematic diagram of the positioning component of this utility model in its separated state.

[0018] Figure 4 This is a schematic diagram of the system flow of this utility model.

[0019] In the picture:

[0020] 1. Roller conveyor; 2. Controller; 3. Cutting assembly; 301. Cutting table; 302. Gantry frame; 303. Electric push rod; 304. Knife holder; 305. Blade; 306. Slide rod; 307. Spring; 4. Positioning assembly; 401. Protective box; 402. Infrared rangefinder; 403. Infrared positioner; 404. Servo motor; 405. Threaded rod; 406. Mounting base; 407. Threaded sleeve; 408. Slide groove. Detailed Implementation

[0021] To better understand the technical content of this utility model, specific embodiments are described below in conjunction with the accompanying drawings. Various aspects of this utility model are described in this disclosure with reference to the accompanying drawings, which illustrate numerous illustrative embodiments. The embodiments of this disclosure are not necessarily defined to include all aspects of this utility model. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in this utility model are not limited to any particular implementation. Furthermore, some aspects of this utility model can be used alone or in any suitable combination with other aspects disclosed in this utility model.

[0022] Example 1

[0023] like Figure 1-4The image shows the first embodiment of this utility model, which provides a convenient industrial automated rubber cutting device. It includes a roller conveyor 1, with a controller 2 fixedly connected to its surface. The roller conveyor 1 is used to convey rubber, and the controller 2 is used to control the cutting. A cutting assembly 3 is provided at one end of the roller conveyor 1, and a positioning assembly 4 is mounted on its surface. The cutting assembly 3 includes a cutting table 301, a gantry frame 302, an electric push rod 303, a blade holder 304, and a blade 305. The cutting assembly 3 is used to cut rubber. The positioning assembly 4 includes a protective box 401. The system includes an infrared rangefinder 402, an infrared positioner 403, a servo motor 404, a threaded rod 405, a mounting base 406, a threaded sleeve 407, and a slide rail 408. The protective box 401 is fixedly connected to the cutting table 301. The infrared rangefinder 402 is fixedly connected to the inner wall of the gantry frame 302. The infrared positioner 403 is located on one side of the protective box 401. The positioning component 4 is used to position the length of the rubber. The output ends of the infrared rangefinder 402 and the infrared positioner 403 are both connected to the input end of the controller 2. The output end of the controller 2 is connected to the input end of the roller conveyor 1 and the electric push rod 303, respectively.

[0024] like Figure 1-4 As shown, roller conveyor 1 is used to convey rubber. The top of roller conveyor 1 can be equipped with the fixing mechanism shown in the comparative case to limit the rubber conveying and cutting process and prevent the rubber from deviating. After the roller conveyor 1 conveys the rubber to the top of the cutting table 301, the infrared rangefinder 402 measures the length of the rubber, and the infrared positioner 403 positions the length of the rubber. The dual measurement by the infrared rangefinder 402 and the infrared positioner 403 can ensure the consistency of the rubber length cutting. The position of the infrared positioner 403 can be adjusted by the cooperation of the servo motor 404, the threaded rod 405, the mounting base 406, the threaded sleeve 407 and the slide 408, so that the cutting length of the rubber can be set, which effectively improves the automation effect of the rubber cutting equipment. The output end of the electric push rod 303 extends to push the blade holder 304 downward, so that the blade holder 304 drives the blade 305 to cut the rubber, thereby completing the rubber cutting operation. The controller 2 can be programmed by PLC or DCS.

[0025] Example 2

[0026] Reference Figure 1 and 2 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0027] In this embodiment, the cutting table 301 is fixedly connected to the roller conveyor 1, the gantry frame 302 is fixed to the top of the cutting table 301, and the blade holder 304 and the blade 305 are both located in the inner cavity of the gantry frame 302.

[0028] The electric push rod 303 is fixed to the top of the gantry 302. The output end of the electric push rod 303 passes through the inner cavity of the gantry 302 and is fixedly connected to the tool holder 304. The blade 305 is fixedly connected to the tool holder 304.

[0029] The cutting assembly 3 also includes a slide rod 306 and a spring 307. One end of the slide rod 306 is fixedly connected to the cutting table 301, and the other end of the slide rod 306 passes through the tool holder 304 and is fixedly connected to the gantry 302, and is slidably connected to the inner cavity of the tool holder 304. The spring 307 is sleeved on the surface of the slide rod 306, and both ends of the spring 307 are fixedly connected to the tool holder 304 and the cutting table 301, respectively.

[0030] like Figure 1 and 2 As shown, the cutting table 301 provides a cutting platform for the rubber, and the gantry 302 provides support for the electric push rod 303. The output end of the electric push rod 303 extends to push the tool holder 304 downward. When the tool holder 304 moves downward, it drives the blade 305 to move downward along the surface of the slide rod 306 and compresses the spring 307, causing it to deform. When the blade 305 moves downward, it can cut the rubber. The spring 307 can buffer the impact force of the electric push rod 303 and accelerate the reset speed of the blade 305. The slide rod 306 can limit the movement trajectory of the blade 305.

[0031] Example 3

[0032] Reference Figure 1 and 3 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0033] In this embodiment, the threaded rod 405 and the threaded sleeve 407 are both installed in the inner cavity of the protective box 401, the slide groove 408 is opened on the surface of the protective box 401, the servo motor 404 is fixedly connected to the protective box 401, and the infrared positioner 403 is installed on the top of the mounting base 406.

[0034] The output shaft of the servo motor 404 passes through the inner cavity of the protective box 401 and is connected to the threaded rod 405. One end of the threaded rod 405 is movably connected to the inner wall of the protective box 401 through a bearing. The threaded sleeve 407 is sleeved on the surface of the threaded rod 405 and is threadedly connected to the threaded rod 405. The end of the threaded sleeve 407 away from the threaded rod 405 passes through the slide groove 408 and is fixedly connected to the mounting base 406. The threaded sleeve 407 is slidably connected to the inner cavity of the slide groove 408.

[0035] like Figure 1 and 3As shown, the infrared rangefinder 402 and infrared positioner 403 position the rubber cutting length to ensure consistent cutting length. The cutting length of the rubber can be set by moving the infrared positioner 403. The output shaft of the servo motor 404 rotates, driving the threaded rod 405 to rotate. When the threaded rod 405 rotates, it drives the threaded sleeve 407 to move along the surface of the threaded rod 405. When the threaded sleeve 407 moves, it drives the mounting base 406 to move along the inner cavity of the slide groove 408. When the mounting base 406 moves, it drives the infrared positioner 403 to move, thereby adjusting the position of the infrared positioner 403. When the output shaft of the servo motor 404 rotates forward, it drives the infrared positioner 403 to move towards the position of the gantry 302. When the output shaft of the servo motor 404 rotates in reverse, it drives the infrared positioner 403 to gradually move away from the gantry 302.

[0036] In use, first, the cutting length of the rubber is set via controller 2. Then, the positioning position of the infrared positioner 403 is adjusted. The output shaft of the servo motor 404 rotates, causing the threaded rod 405 to rotate. When the threaded rod 405 rotates, it causes the threaded sleeve 407 to move along the surface of the threaded rod 405. When the threaded sleeve 407 moves, it causes the mounting base 406 to move along the inner cavity of the slide groove 408. When the mounting base 406 moves, it causes the infrared positioner 403 to move. When the output shaft of the servo motor 404 rotates forward, it causes the infrared positioner 403 to move towards the position of the gantry 302. When the output shaft of the servo motor 404 rotates in reverse, it causes the infrared positioner 403 to gradually move away from the gantry. 302, thereby adjusting the position of the infrared positioner 403. After the roller conveyor 1 transports the rubber to the top of the cutting table 301, the infrared rangefinder 402 measures the length of the rubber, and the infrared positioner 403 positions the length of the rubber. Through the dual measurement of the infrared rangefinder 402 and the infrared positioner 403, the consistency of the rubber length cutting can be ensured. The output end of the electric push rod 303 extends to push the blade holder 304 downward. When the blade holder 304 moves downward, it drives the blade 305 to move downward along the surface of the slide bar 306 and compresses the spring 307, causing it to deform. When the blade 305 moves downward, it can cut the rubber.

[0037] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.

[0038] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.

Claims

1. A user-friendly industrial automated rubber cutting device, comprising a roller conveyor (1), characterized in that: A controller (2) is fixedly connected to the surface of the roller conveyor (1). The roller conveyor (1) is used to convey rubber. The controller (2) is used to control cutting. A cutting assembly (3) is provided at one end of the roller conveyor (1). A positioning assembly (4) is installed on the surface of the cutting assembly (3). The cutting assembly (3) includes a cutting table (301), a gantry frame (302), an electric push rod (303), a knife holder (304), and a blade (305). The cutting assembly (3) is used to cut rubber. The positioning assembly (4) includes a protective box (401), an infrared rangefinder (402), an infrared locator (403), and a servo motor. (404), threaded rod (405), mounting base (406), threaded sleeve (407) and slide (408), the protective box (401) is fixedly connected to the cutting table (301), the infrared rangefinder (402) is fixedly connected to the inner wall of the gantry frame (302), the infrared locator (403) is located on one side of the protective box (401), the positioning component (4) is used to locate the length of the rubber, the output ends of the infrared rangefinder (402) and the infrared locator (403) are both connected to the input end of the controller (2), the output end of the controller (2) is connected to the input end of the roller conveyor (1) and the electric push rod (303) respectively.

2. The easy-to-operate industrial automated glue cutting equipment as described in claim 1, characterized in that: The cutting table (301) is fixedly connected to the roller conveyor (1), the gantry frame (302) is fixed to the top of the cutting table (301), and the knife holder (304) and the blade (305) are both located in the inner cavity of the gantry frame (302).

3. The easy-to-operate industrial automated glue cutting equipment as described in claim 1, characterized in that: The electric push rod (303) is fixed to the top of the gantry (302), and the output end of the electric push rod (303) passes through the inner cavity of the gantry (302) and is fixedly connected to the tool holder (304). The blade (305) is fixedly connected to the tool holder (304).

4. The easy-to-operate industrial automated glue cutting equipment as described in claim 1, characterized in that: The cutting assembly (3) further includes a slide rod (306) and a spring (307). One end of the slide rod (306) is fixedly connected to the cutting table (301), and the other end of the slide rod (306) passes through the tool holder (304) and is fixedly connected to the gantry frame (302), and is slidably connected to the inner cavity of the tool holder (304). The spring (307) is sleeved on the surface of the slide rod (306), and both ends of the spring (307) are fixedly connected to the tool holder (304) and the cutting table (301) respectively.

5. The easy-to-operate industrial automated glue cutting equipment as described in claim 1, characterized in that: The threaded rod (405) and threaded sleeve (407) are both installed in the inner cavity of the protective box (401), the slide groove (408) is opened on the surface of the protective box (401), the servo motor (404) is fixedly connected to the protective box (401), and the infrared locator (403) is installed on the top of the mounting base (406).

6. The easy-to-operate industrial automated glue cutting equipment as described in claim 1, characterized in that: The output shaft of the servo motor (404) passes through the inner cavity of the protective box (401) and is connected to the threaded rod (405) for transmission. One end of the threaded rod (405) is movably connected to the inner wall of the protective box (401) through a bearing. The threaded sleeve (407) is sleeved on the surface of the threaded rod (405) and is threadedly connected to the threaded rod (405). The end of the threaded sleeve (407) away from the threaded rod (405) passes through the slide groove (408) and is fixedly connected to the mounting base (406). The threaded sleeve (407) is slidably connected to the inner cavity of the slide groove (408).

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