Elastic air layer antistatic composite treatment machine

Abstract

The utility model relates to composite processing machine technical field, concretely is a kind of elastic air layer antistatic composite processing machine.The utility model, including composite processing machine body, the upper surface of composite processing machine body is equipped with three composite equipment, three power shafts are installed to the side of composite processing machine body close to composite equipment, rotating device is installed to one end of composite processing machine body, the top wall of composite processing machine body is equipped with guide mechanism, the guide mechanism includes support plate, the support plate is fixedly connected with the top wall of composite processing machine body, the one side of support plate is fixedly connected with motor.Solve the cloth movement on composite equipment, the angle of cloth movement can be positioned guide by guide mechanism, to improve the stability of cloth and composite mechanism contact, avoid deviation and lead to processing deviation, affect the problem of composite equipment to the surface of cloth elastic air layer antistatic composite processing effect.

Description

Technical Field

[0001] This utility model relates to the field of composite processing machine technology, and in particular to an elastic air layer antistatic composite processing machine. Background Technology

[0002] A composite processing machine is a textile post-processing device that improves the comfort and breathability of fabrics by forming an elastic air layer, while using antistatic treatment to reduce static electricity accumulation and prevent dust adsorption. This equipment is widely used in the production of fabrics such as sportswear and underwear to enhance their functionality and comfort.

[0003] Existing technologies, such as the utility model patent with publication number CN208201365U, disclose an automatic post-processing machine for fabric printing and dyeing. This machine includes a body, an electrical control box, a display, a drain valve, an automatic glass door, an air compressor, a dye cup, air nozzles, a steam emission controller, and an auxiliary agent dispenser. The drain valve is located at one end of the body, with a condensate tank below it. The automatic glass door is located on the body, and the air compressor is located at the rear of the body. The dye cup is located inside the body, with an air nozzle on one side. A return pipe is located below the dye cup, and a transmission pipe is located next to it, with a four-way connector on the transmission pipe. The advantages of this utility model are: high degree of automation, convenient control, time saving, improved work efficiency, and the ability to automatically and continuously add auxiliary agents within precise time and temperature ranges according to process requirements. Precise time control reduces the workload of workers.

[0004] The inventors discovered the body of an elastic air layer antistatic composite treatment machine in their daily work. This machine is a textile post-processing device that combines elastic air layer and antistatic treatment technologies. The composite treatment machine improves the comfort and breathability of fabrics by forming an elastic air layer, while simultaneously reducing static electricity accumulation through antistatic treatment, preventing dust accumulation or discomfort. This machine is widely used in the production of sportswear, underwear, and other fabrics to enhance their functionality and comfort. The fabric is placed inside a rotating device, then connected to the composite equipment and a drive shaft. The composite equipment comes into contact with the fabric, and by controlling the airflow, an elastic air layer is formed on the fabric surface. This air layer not only enhances the softness and comfort of the fabric but also... The process enhances fabric elasticity, making it more breathable and comfortable, and helps maintain its shape and comfort. Simultaneously, the laminating equipment applies an antistatic agent to the fabric, forming a film on the surface that effectively conducts static electricity, reducing its accumulation. However, the laminating machine has a drawback: during operation, deviations occur when the rotating device and power shaft move the fabric into contact with the laminating equipment. This reduced contact area prevents the fabric from undergoing the elastic air layer antistatic lamination process, directly impacting the comfort of the fabric and the stability of the laminating machine's processing. Utility Model Content

[0005] The purpose of this invention is to address a problem in the existing composite processing machine body: the coordination between the rotating device and the power shaft can cause fabric deviation, reducing the contact area between the fabric and the composite equipment, thereby affecting the elastic air layer and antistatic treatment effect, and consequently affecting the comfort and processing stability of the fabric. Therefore, this invention proposes an elastic air layer antistatic composite processing machine.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: It includes a composite processing machine body, on the upper surface of which three composite devices are mounted; three power shafts are mounted on the side of the composite processing machine body near the composite devices; a rotating device is mounted at one end of the composite processing machine body; a guiding mechanism is provided on the top wall of the composite processing machine body; the guiding mechanism includes a support plate, which is fixedly connected to the top wall of the composite processing machine body; a motor is fixedly connected to one side of the support plate; and a gear is fixedly connected to the output end of the motor, with both ends of the gear's tooth surface... The machine is equipped with a gear rack, and a connecting groove is provided on the side of the gear rack. Two guide rods slide through the inner wall of the connecting groove. One end of the arc surface of the four guide rods is fixedly connected to the top wall of the composite processing machine body. Two electric push rods are fixedly connected to the top wall of the composite processing machine body. An adjusting plate is fixedly connected to the output end of the electric push rod. A limit block is fixedly connected to one side of the adjusting plate. A positioning plate is fixedly connected to the gear rack at the position corresponding to the limit block. A support arm is fixedly connected to one section of the gear rack. A connecting frame is fixedly connected to one side of the support arm. A roller is installed on one inner wall of the connecting frame.

[0007] The effects achieved by the aforementioned components are as follows: The elastic air layer antistatic composite treatment machine body is a textile post-processing device that combines elastic air layer and antistatic treatment technologies. The composite treatment machine body improves the comfort and breathability of fabrics by forming an elastic air layer, while simultaneously reducing static electricity accumulation through antistatic treatment, preventing dust adsorption or discomfort. The composite treatment machine body is widely used in the production of sportswear, underwear, and other fabrics to enhance their functionality and comfort. The fabric is placed inside the rotating device, and then connected to the composite equipment and power shaft. The composite equipment comes into contact with the fabric, and by controlling the airflow, an elastic air layer is formed on the fabric surface. This air layer not only enhances the softness and comfort of the fabric but also improves its elasticity, making it more breathable and comfortable, and helping to maintain the fabric's shape and comfort. Simultaneously, the laminating equipment applies an antistatic agent to the fabric, forming a film on the fabric surface that effectively conducts static electricity, thus reducing static accumulation. However, the entire laminating machine has a drawback: during operation, deviations occur when the rotating device, in conjunction with the power shaft, drives the fabric to contact the laminating machine. This reduced contact area prevents the fabric surface from undergoing the elastic air layer antistatic lamination process, directly impacting the comfort of the fabric and the stability of the laminating machine's processing. This problem can be solved by a guiding mechanism. The guiding mechanism limits the movement of the fabric, improving its sliding stability on the laminating machine and enhancing the laminating machine's surface processing effectiveness.

[0008] Preferably, two rollers are fixedly connected to the other inner wall of the connecting frame, and the inner wall output ends of the two rollers are fixedly connected to the two ends of the arc surface of the roller, respectively.

[0009] The effect achieved by the above components is that the roller can improve the stability of the roller rotating on the inner wall of the connecting frame and reduce the resistance when the fabric comes into contact with the roller.

[0010] Preferably, a contact pad is fixedly connected to the side of the limiting block near the positioning plate, and the cross-section of the contact pad is rectangular.

[0011] The effect achieved by the above components is that the contact pad can increase the friction of the limit block contacting the top wall of the positioning plate.

[0012] Preferably, the top wall of the positioning plate is fixedly connected with a plurality of protrusions, and the plurality of protrusions are evenly distributed on the positioning plate.

[0013] The effect achieved by the above components is that the protrusions can prevent the limiting block from contacting the top wall of the positioning plate and causing wear.

[0014] Preferably, the composite processing machine body has an auxiliary mechanism at one end near the rotating device. The auxiliary mechanism includes a fixing plate, which is fixedly connected to one side of the composite processing machine body. The inner wall of the fixing plate is fitted with two assembly rods. One end of the arc surface of the assembly rod is rotatably connected to a lint roller, and the other end of the arc surface of the assembly rod is threadedly connected to a fixing ring.

[0015] The effect achieved by the above components is that when the fabric surface is processed by the composite processing machine body, the auxiliary mechanism can clean the thread ends attached to the fabric surface, thereby improving the stability of the subsequent processing of the fabric surface by the composite processing machine body and improving the processing effect.

[0016] Preferably, a connecting block is fixedly connected to the end of the assembly rod away from the lint roller, and the cross-section of the connecting block is funnel-shaped.

[0017] The effect achieved by the above components is that the connecting block can facilitate the connection between the inner wall of the fixing ring and the arc surface of the assembly rod.

[0018] Preferably, the arc surface of the fixing ring is provided with a plurality of auxiliary grooves.

[0019] The effect achieved by the above components is that the auxiliary groove can increase the friction on the surface of the fixing ring, so that the fixing ring can rotate better on the assembly rod.

[0020] In summary, the beneficial effects of this utility model are as follows: In this invention, by setting a guiding mechanism, the angle of the fabric movement can be limited and guided when the fabric moves on the composite equipment, thereby improving the stability of the contact between the fabric and the composite mechanism and avoiding deviations in processing, which would affect the effect of the composite equipment on the elastic air layer antistatic composite processing of the fabric surface.

[0021] In this invention, by setting an auxiliary mechanism, when the fabric surface is subjected to elastic air layer antistatic composite processing by the composite processing machine, the auxiliary mechanism can be used to clean the residual thread ends or other fabric debris on the fabric surface, thereby improving the cleanliness of the fabric surface and improving the processing effect of the subsequent composite processing machine on the fabric. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the guiding mechanism of this utility model; Figure 3 for Figure 2 Enlarged view of point A; Figure 4 This is a partially enlarged structural schematic diagram of the guiding mechanism of this utility model; Figure 5 This is a schematic diagram of the auxiliary mechanism of this utility model; Figure 6 for Figure 5 Enlarged view of point B.

[0023] Legend: 1. Composite processing machine body; 2. Guiding mechanism; 201. Support plate; 202. Motor; 203. Gear; 204. Rack; 205. Connecting groove; 206. Guide rod; 207. Electric push rod; 208. Adjusting plate; 209. Limiting block; 210. Positioning plate; 211. Support arm; 212. Connecting frame; 213. Roller; 214. Contact pad; 215. Protrusion; 216. Roller; 3. Auxiliary mechanism; 31. Fixing plate; 32. Assembly rod; 33. Lint roller; 34. Fixing ring; 35. Auxiliary groove; 36. Connecting block; 4. Composite equipment; 5. Power shaft; 6. Rotating device. Detailed Implementation

[0024] Reference Figures 1-6As shown, this utility model provides a technical solution: an elastic air layer antistatic composite treatment machine, including a composite treatment machine body 1, three composite devices 4 installed on the upper surface of the composite treatment machine body 1, three power shafts 5 installed on the side of the composite treatment machine body 1 near the composite devices 4, a rotating device 6 installed at one end of the composite treatment machine body 1, a guiding mechanism 2 provided on the top wall of the composite treatment machine body 1, and an auxiliary mechanism 3 provided on the side end of the composite treatment machine body 1 near the rotating device 6.

[0025] The specific setup and function of its guiding mechanism 2 and auxiliary mechanism 3 will be explained below.

[0026] Reference Figures 2-4As shown in this embodiment: the guiding mechanism 2 includes a support plate 201, which is fixedly connected to the top wall of the composite processing machine body 1. A motor 202 is fixedly connected to one side of the support plate 201. A gear 203 is fixedly connected to the output end of the motor 202. A rack 204 meshes with both ends of the gear teeth of the gear 203. A connecting groove 205 is provided on the side of the rack 204. Two guide rods 206 slide through the inner wall of the connecting groove 205. One end of the arc surface of the four guide rods 206 is fixedly connected to the top wall of the composite processing machine body 1. Two electric push rods 207 are fixedly connected to the top wall of the composite processing machine body 1. An adjusting plate 208 is fixedly connected to the output end of the electric push rod 207. A limit block 209 is fixedly connected to one side of the adjusting plate 208. The rack 204... A positioning plate 210 is fixedly connected to the position corresponding to the limit block 209. A support arm 211 is fixedly connected to one end of the rack 204. A connecting frame 212 is fixedly connected to one side of the support arm 211. A roller 213 is installed on one inner wall of the connecting frame 212. The elastic air layer antistatic composite treatment machine body 1 is a textile post-processing equipment that combines elastic air layer and antistatic treatment technology. The composite treatment machine body 1 improves the comfort and breathability of the fabric by forming an elastic air layer, while reducing static electricity accumulation through antistatic treatment to prevent the fabric from absorbing dust or causing discomfort. The composite treatment machine body 1 is widely used in the production of sportswear, underwear and other fabrics to improve the functionality and comfort of the fabric. The fabric is placed in the rotating device 6, and then... The fabric is connected to the laminating device 4 and the power shaft 5. The laminating device 4 comes into contact with the fabric, and by controlling the airflow, an elastic air layer is formed on the fabric surface. This air layer not only enhances the softness and comfort of the fabric but also improves its elasticity, making it more breathable and comfortable, and helps maintain the fabric's shape and comfort. At the same time, the laminating device 4 also applies an antistatic agent to the fabric, thus forming a film on the fabric surface that can effectively conduct static electricity, thereby reducing the accumulation of static electricity. However, there is a drawback in the use of the entire laminating machine body 1: during the process of the rotating device 6 and the power shaft 5 driving the fabric to contact the laminating device 4 on the laminating machine body 1, deviations may occur. The deviated fabric and the laminating device 4 may deviate. The reduced contact area of ​​the bonding equipment 4 prevents the fabric surface from undergoing elastic air layer antistatic lamination, directly impacting the comfort of subsequent fabric use and the stability of the entire lamination machine body 1 in processing the fabric. This issue can be addressed by the guiding mechanism 2, which limits the movement of the fabric, thereby improving the stability of the fabric sliding on the bonding equipment 4 and enhancing the processing effect of the lamination machine body 1 on the fabric surface. Two rollers 216 are fixedly connected to the other inner wall of the connecting frame 212. The output ends of the inner walls of the two rollers 216 are fixedly connected to the two ends of the arc surface of the roller 213, respectively. The rollers 216 improve the stability of the roller 213 rotating within the inner wall of the connecting frame 212.To reduce resistance when the fabric contacts the roller 213, a contact pad 214 is fixedly connected to the side of the limiting block 209 near the positioning plate 210. The contact pad 214 has a rectangular cross-section and increases the friction between the limiting block 209 and the top wall of the positioning plate 210. Several protrusions 215 are fixedly connected to the top wall of the positioning plate 210, and these protrusions 215 are evenly distributed on the positioning plate 210 to prevent wear between the limiting block 209 and the top wall of the positioning plate 210.

[0027] Reference Figure 5 and Figure 6 As shown, specifically, the auxiliary mechanism 3 includes a fixing plate 31, which is fixedly connected to one side of the composite processing machine body 1. The inner wall of the fixing plate 31 is fitted with two assembly rods 32. One end of the arc surface of the assembly rod 32 is rotatably connected to a lint roller 33, and the other end of the arc surface of the assembly rod 32 is threadedly connected to a fixing ring 34. When the composite processing machine body 1 processes the fabric surface, the auxiliary mechanism 3 can be used to clean the lint adhering to the fabric surface, thereby improving the stability of the subsequent processing of the fabric surface by the composite processing machine body 1 and improving the processing effect. The arc surface of the assembly rod 32 away from the lint roller 33 is fixedly connected to a connecting block 36. The cross-section of the connecting block 36 is funnel-shaped. The connecting block 36 facilitates the connection between the inner wall of the fixing ring 34 and the arc surface of the assembly rod 32. The arc surface of the fixing ring 34 is provided with several auxiliary grooves 35. The auxiliary grooves 35 can improve the friction of the surface of the fixing ring 34, so that the fixing ring 34 can rotate better on the assembly rod 32.

[0028] The working principle is as follows: When it is necessary to limit and guide the angle of fabric movement, the motor 202 installed on the support plate 201 is activated. The movement of the motor 202 drives the gear 203 to rotate through its output end. The rotation of the gear 203 drives the rack 204 to move. The connecting groove 205 on the rack 204 slides within the guide rod 206. At this time, the rack 204 drives the support arm 211 to move. The movement of the support arm 211 drives the roller 213 to move, adjusting the roller 213 to a position that matches the size of the fabric. The movement of motor 202 can be stopped, and electric push rod 207 can be started. The movement of electric push rod 207 can drive the adjustment plate 208 to move. The adjustment plate 208 will drive the limit block 209 to contact the top wall of positioning plate 210. At this time, the positioning plate 210 can be fixed by the limit block 209, thereby fixing the adjusted rack 204. When roller 213 contacts the fabric, roller 213 will drive the fabric to reset, thereby improving the stability of the fabric sliding on the composite equipment 4, thereby improving the processing effect of the fabric.

[0029] When it is necessary to clean the fabric surface of loose threads and fabric debris, connect the assembly rod 32 to the inner wall of the fixing plate 31. At this time, the fixing ring 34 can be rotated on the assembly rod 32 to fix the assembly rod 32 to one side of the fixing plate 31. Then, the lint roller 33 can be fixed to one side of the composite processing machine body 1. The fabric in the rotating device 6 is pulled out from the two lint rollers 33. When the fabric is driven by the power shaft 5 and slides on the surface of the composite processing machine body 1, the lint rollers 33 can be used to absorb loose threads and fabric debris, thereby completing the task of cleaning the fabric.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. An elastic air layer antistatic composite treatment machine, comprising a composite treatment machine body (1), characterized in that: Three composite devices (4) are mounted on the upper surface of the composite processing machine body (1). Three power shafts (5) are mounted on the side of the composite processing machine body (1) near the composite devices (4). A rotating device (6) is mounted on one end of the composite processing machine body (1). A guide mechanism (2) is provided on the top wall of the composite processing machine body (1). The guide mechanism (2) includes a support plate (201). The support plate (201) is fixedly connected to the top wall of the composite processing machine body (1). A motor (202) is fixedly connected to one side of the support plate (201). A gear (203) is fixedly connected to the output end of the motor (202). A rack (204) meshes with both ends of the tooth surface of the gear (203). A connecting groove (205) is opened on the side of the rack (204). Two guide rods (206) slide through the inner wall of the connecting groove (205). One end of the arc surface of the four guide rods (206) is fixedly connected to the top wall of the composite processing machine body (1). Two electric push rods (207) are fixedly connected to the top wall of the composite processing machine body (1). An adjustment plate (208) is fixedly connected to the output end of the electric push rod (207). A limit block (209) is fixedly connected to one side of the adjustment plate (208). A positioning plate (210) is fixedly connected to the rack (204) at the position corresponding to the limit block (209). A support arm (211) is fixedly connected to one end of the rack (204). A connecting frame (212) is fixedly connected to one side of the support arm (211). A roller (213) is installed on one inner wall of the connecting frame (212).

2. The elastic air layer antistatic composite treatment machine according to claim 1, characterized in that: Two rollers (216) are fixedly connected to the other inner wall of the connecting frame (212), and the inner wall output ends of the two rollers (216) are fixedly connected to the two ends of the arc surface of the roller (213).

3. The elastic air layer antistatic composite treatment machine according to claim 1, characterized in that: The limiting block (209) is fixedly connected to a contact pad (214) on the side near the positioning plate (210), and the contact pad (214) has a rectangular cross-section.

4. The elastic air layer antistatic composite treatment machine according to claim 1, characterized in that: The top wall of the positioning plate (210) is fixedly connected with a number of protrusions (215), and the number of protrusions (215) are evenly distributed on the positioning plate (210).

5. The elastic air layer antistatic composite treatment machine according to claim 1, characterized in that: The composite processing machine body (1) has an auxiliary mechanism (3) at one end of its side near the rotating device (6). The auxiliary mechanism (3) includes a fixing plate (31). The fixing plate (31) is fixedly connected to one side of the composite processing machine body (1). The inner wall of the fixing plate (31) is fitted with two assembly rods (32). One end of the arc surface of the assembly rod (32) is rotatably connected to a lint roller (33), and the other end of the arc surface of the assembly rod (32) is threadedly connected to a fixing ring (34).

6. The elastic air layer antistatic composite treatment machine according to claim 5, characterized in that: The assembly rod (32) is fixedly connected to a connecting block (36) at one end of its arc surface away from the lint roller (33), and the connecting block (36) has a funnel-shaped cross section.

7. The elastic air layer antistatic composite treatment machine according to claim 5, characterized in that: The fixed ring (34) has several auxiliary grooves (35) on its arc surface.

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