A modular temperature control device for fish collagen peptide enzymatic reaction
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG XINRIHAI FOOD CO LTD
- Filing Date
- 2025-09-08
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]在温度调控的全面性与协同性上,现有装置多依赖单一加热或冷却方式,难以实现加热与冷却的精准配合,缺乏多区域温度实时感应机制,常出现局部温度失衡,加热结构往往导热不均,发热元件与反应体系的热量传递效率低,而且缺乏有效的绝缘保护,存在安全隐患,搅拌机构多为固定转速和位置,无法根据反应进程调整搅拌深度和强度,导致反应液受热不均,酶解效率受限,因此,本技术领域人员提供一种鱼胶原蛋白肽酶解反应的模块化温控装置以解决上述背景技术中所提出的问题
[0012]1.本装置设立了加热组件,实现酶解温度的精准加热,能快速将反应体系升温至所需温度,确保加热持续有效,还设立了冷却组件,实现对反应体系的精准降温调控,可提升冷却效率,保证降温均匀快速,同时实现冷却液循环利用,节约资源并保障冷却持续性。
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Figure CN224604989U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of modular temperature control technology, specifically to a modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides. Background Technology
[0002] A modular temperature control device for the enzymatic hydrolysis of fish collagen peptides is a temperature regulation device specifically designed for the enzymatic hydrolysis process of fish collagen peptides. Its core design concept is to achieve precise and efficient temperature control of the enzymatic hydrolysis reaction system through modular structural combinations. The device typically consists of multiple independent temperature control modules, each capable of individually adjusting the temperature of different areas or batches of the enzymatic hydrolysis system within the reaction vessel. The modules are connected by an intelligent control system that automatically adjusts the heating or cooling power based on preset temperature curves or real-time monitored reaction parameters, ensuring that the fish collagen peptides remain in the optimal temperature environment during enzymatic hydrolysis, thereby improving hydrolysis efficiency and guaranteeing product quality stability. This modular design not only facilitates flexible addition or removal of temperature control units according to the reaction scale but also reduces equipment maintenance costs and enhances the versatility and scalability of the device.
[0003] Regarding the comprehensiveness and synergy of temperature control, existing devices mostly rely on a single heating or cooling method, making it difficult to achieve precise coordination between heating and cooling. They lack a multi-region real-time temperature sensing mechanism, often resulting in local temperature imbalances. Heating structures often exhibit uneven heat conduction, low heat transfer efficiency between heating elements and the reaction system, and a lack of effective insulation protection, posing safety hazards. Stirring mechanisms are mostly fixed in speed and position, unable to adjust the stirring depth and intensity according to the reaction progress, leading to uneven heating of the reaction solution and limited enzymatic hydrolysis efficiency. Therefore, those skilled in the art provide a modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides to solve the problems mentioned in the background art. Utility Model Content
[0004] The purpose of this invention is to provide a modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides, thereby solving the problems in the prior art.
[0005] This utility model provides the following technical solution: a modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides, including a shell, wherein the shell is provided with multiple cooling components for cooling the shell and multiple temperature sensors for monitoring the temperature of the shell, the shell is provided with multiple heating components for heating the shell, the shell is provided with a reaction tank adapted to the enzymatic hydrolysis reaction, and the shell is provided with a display screen for displaying temperature data on the outside of the shell.
[0006] As a preferred embodiment of the above technical solution, the heating component includes a metal shell, which is snapped onto the inner wall of the housing. A heat-conducting layer is wrapped around the inner side of the metal shell, and an insulating ceramic shaft is sleeved inside the heat-conducting layer. Fixing blocks are fixedly connected to both ends of the insulating ceramic shaft, and a heating wire is spirally wound around the outer side of the insulating ceramic shaft.
[0007] As a preferred embodiment of the above technical solution, the cooling assembly includes an outer frame and a water storage tank. The outer frame is snapped onto the inner wall of the housing, and the water storage tank is fixedly connected to the outer wall on one side of the housing. Fluid flow guide plates are arranged alternately and equidistantly on both sides of the inner side of the outer frame.
[0008] As a preferred embodiment of the above technical solution, a water outlet is provided at the lower part of the interior of the outer frame, and a water storage tank is provided at the lower end of the outer frame. The water storage tank is fixedly connected to the center of the shell on one side.
[0009] As a preferred embodiment of the above technical solution, a plurality of pipes are fixedly connected and sleeved at the upper part of the interior of the water storage tank, and a water pump is fixedly connected to the outside of each of the plurality of pipes. The ends of the plurality of pipes away from the water pumps are fixedly connected and sleeved at the upper center of the outer frame.
[0010] As a preferred embodiment of the above technical solution, the stirring assembly includes a motor, which is fixedly connected to the upper center of the housing. A conductive slip ring is fixedly connected to the rotating end of the motor. An electric telescopic rod is sleeved inside the conductive slip ring. Several rotating rods are fixedly connected to the lower end of the electric telescopic rod, and stirring rods are fixedly connected to the lower ends of the several rotating rods.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1. This device is equipped with a heating component to achieve precise heating of the enzymatic hydrolysis temperature, which can quickly raise the temperature of the reaction system to the required temperature and ensure continuous and effective heating. It is also equipped with a cooling component to achieve precise cooling control of the reaction system, which can improve cooling efficiency, ensure uniform and rapid cooling, and realize the recycling of coolant, saving resources and ensuring continuous cooling.
[0013] 2. This device is equipped with a stirring assembly to ensure uniform heating of the reaction solution, accelerate the enzymatic hydrolysis process, and adjust the stirring depth according to the amount of reaction solution and the reaction stage to ensure thorough stirring and avoid local temperature anomalies in the reaction solution. Multiple temperature sensors monitor the temperature at different locations in the reaction area in real time, accurately capture temperature changes, and transmit the data to the display screen. The display screen can monitor and display temperature data in real time, allowing operators to intuitively and accurately grasp the temperature of the reaction system, facilitating timely adjustment of the working status of the heating and cooling components, and achieving intelligent and precise control of the enzymatic hydrolysis reaction temperature. Attached Figure Description
[0014] Figure 1 A three-dimensional structural schematic diagram of a modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides;
[0015] Figure 2 A schematic cross-sectional view of a modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides.
[0016] Figure 3 A schematic diagram of the heating component structure of a modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides;
[0017] Figure 4 A schematic diagram of the cooling component structure of a modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides;
[0018] Figure 5 This is a schematic cross-sectional view of a modular temperature control device for the enzymatic hydrolysis of fish collagen peptides.
[0019] In the diagram: 1. Shell; 2. Heating assembly; 201. Metal outer shell; 202. Heat-conducting layer; 203. Insulating ceramic shaft; 204. Fixing block; 205. Heating wire; 3. Cooling assembly; 301. Outer frame; 302. Fluid flow guide plate; 303. Water outlet; 304. Water storage tank; 305. Water storage container; 306. Pipeline; 307. Water pump; 4. Stirring assembly; 401. Motor; 402. Conductive slip ring; 403. Electric telescopic rod; 404. Rotating rod; 405. Stirring rod; 5. Reaction tank; 6. Temperature sensor; 7. Display screen. Detailed Implementation
[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0021] Please see Figures 1-5 As shown, this utility model provides a technical solution: a modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides, including a shell 1, a plurality of cooling components 3 for cooling the shell 1 and a plurality of temperature sensors 6 for monitoring the temperature of the shell 1 inside the shell 1, a plurality of heating components 2 for heating the shell 1 inside the shell 1, a stirring component 4 for accelerating the enzymatic hydrolysis process inside the shell 1, a reaction tank 5 adapted to the enzymatic hydrolysis reaction inside the shell 1, and a display screen 7 for displaying temperature data on the outside of the shell 1.
[0022] Shell 1 provides installation space and structural support for all internal components, while creating a relatively enclosed environment to reduce interference from external environmental factors on the enzymatic hydrolysis reaction, ensuring the reaction proceeds within a stable space. Cooling component 3 cools the internal environment of shell 1. When the reaction system temperature exceeds the optimal temperature required for enzymatic hydrolysis, its own working mechanism lowers the internal temperature of shell 1, ensuring the reaction always proceeds within a suitable temperature range and preventing excessive temperature from affecting enzyme activity and peptide quality. Heating component 2 raises the internal temperature of shell 1 by heating when the temperature is insufficient during the reaction, enabling the reaction system to quickly reach and maintain the optimal temperature required for the enzymatic hydrolysis reaction. The stirring component 4 provides temperature assurance for the smooth operation of the reaction tank 5. Through stirring, the reaction liquid in the reaction tank 5 is fully mixed, allowing the enzyme and substrate to come into uniform contact. At the same time, it can also make the reaction liquid more uniformly heated or cooled, avoiding excessive local temperature differences that would affect the reaction efficiency, thereby accelerating the enzymatic hydrolysis reaction and shortening the reaction time. The temperature sensor 6 monitors the temperature inside the shell 1 in real time. The display screen 7 receives the temperature information transmitted from the temperature sensor 6, and adjusts the heating component 2 and cooling component 3 accordingly based on the actual temperature to ensure the normal operation of the enzymatic hydrolysis reaction. The display screen 7 and multiple temperature sensors 6 are connected in communication. The heating component 2, cooling component 3, water pump 307 and power supply are electrically connected.
[0023] As one implementation method in this embodiment, please refer to Figure 3 As shown, the heating component 2 includes a metal shell 201, which is snapped onto the inner wall of the housing 1. A heat-conducting layer 202 is wrapped inside the metal shell 201. An insulating ceramic shaft 203 is sleeved inside the heat-conducting layer 202. Fixing blocks 204 are fixedly connected to both ends of the insulating ceramic shaft 203. A heating wire 205 is spirally wound on the outer side of the insulating ceramic shaft 203.
[0024] The metal casing 201 provides a stable mounting base for the various components inside the heating assembly 2, while also preventing direct heat conduction from the internal components to the housing 1. The heat-conducting layer 202 is filled with a graphene heat-conducting film, which efficiently and evenly conducts the heat generated by the heating wire 205. By tightly wrapping the insulating ceramic shaft 203, heat loss is minimized, ensuring that heat is quickly transferred to the metal casing 201 and then diffused into the reaction area inside the housing 1, ensuring a uniform temperature rise in the reaction environment. The insulating ceramic shaft 203 isolates the heating wire 205 from the heat-conducting layer 202 and the metal casing 201. To prevent current leakage and potential safety hazards, the fixing block 204 serves as the winding carrier for the heating wire 205, providing stable support, ensuring the regularity of the spiral structure of the heating wire 205, and ensuring uniform heat distribution. The fixing block 204 prevents it from shifting due to vibration during device operation. The heating wire 205 converts electrical energy into heat energy. After being energized, the heating wire 205 generates heat through resistance. The spiral winding method increases the heating area, allowing the heat to be absorbed and transferred more evenly by the heat-conducting layer 202, providing a continuous and stable heat source for the enzymatic hydrolysis reaction and meeting the temperature conditions required for the reaction.
[0025] As one implementation method in this embodiment, please refer to Figure 5 As shown, the cooling assembly 3 includes an outer frame 301 and a water storage tank 305. The outer frame 301 is snapped onto the inner wall of the housing 1, and the water storage tank 305 is fixedly connected to the outer wall on one side of the housing 1. Fluid flow guide plates 302 are arranged alternately and equidistantly on both sides of the inner side of the outer frame 301.
[0026] The water storage tank 305 stores the cooling medium to continuously provide the required low-temperature medium for the cooling process. The turbulent flow guide plate 302 changes the flow state of the cooling medium. When the cooling medium flows through the outer frame 301, the turbulent flow guide plate 302 will cause the originally stable fluid to generate a turbulent effect, increasing the contact area and contact time between the cooling medium and the inner wall of the outer frame 301 and the surrounding environment, thereby improving the heat exchange efficiency, enhancing the cooling effect, and ensuring that the internal temperature of the shell 1 can be quickly reduced to the range required for the enzymatic hydrolysis reaction.
[0027] As one implementation method in this embodiment, please refer to Figure 4 As shown, a water outlet 303 is provided at the lower part of the interior of the outer frame 301, and a water storage tank 304 is provided at the lower end of the outer frame 301. The water storage tank 304 is fixedly connected to the center of the interior of the shell 1 near one side.
[0028] After the cooling medium completes heat exchange under the action of the turbulent guide plate 302, it can be discharged in an orderly manner through the water outlet 303 from the outer frame 301, avoiding the accumulation of cooling medium in the frame, ensuring the circulation and flow of the cooling medium, and ensuring the continuous and efficient cooling process. The water storage tank 304 temporarily stores the used cooling medium, preventing the medium from directly leaking out and polluting the inside of the device or being wasted. It also provides convenience for the recycling and reuse of the cooling medium, which helps to improve the economy and environmental protection of the cooling system.
[0029] As one implementation method in this embodiment, please refer to Figure 2 As shown, multiple pipes 306 are fixedly connected and sleeved inside the upper part of the water storage tank 305. A water pump 307 is fixedly connected to the outside of each of the multiple pipes 306. The end of the multiple pipes 306 away from the water pump 307 is fixedly connected and sleeved at the upper end of the outer frame 301 near the center.
[0030] Pipeline 306 is used to directionally transport the cooling medium stored in water tank 305 to the interior of outer frame 301, providing a continuous source of medium for the cooling process. At the same time, by setting up multiple pipes 306, the amount of cooling medium transported can be increased, the cooling efficiency can be improved, and the supply of cooling medium inside outer frame 301 can be ensured.
[0031] By operating the water pump 307, the resistance of the pipe 306 can be overcome, the cooling medium in the water storage tank 305 can be pressurized and pumped into the pipe 306, and quickly delivered to the outer frame 301, ensuring that the cooling medium forms a stable circulation flow in the entire cooling system, ensuring the timeliness and stability of the cooling effect, and meeting the temperature control requirements of the enzymatic hydrolysis reaction.
[0032] As one implementation method in this embodiment, please refer to Figure 5 As shown, the stirring assembly 4 includes a motor 401, which is fixedly connected to the upper center of the housing 1. A conductive slip ring 402 is fixedly connected to the rotating end of the motor 401. An electric telescopic rod 403 is sleeved inside the conductive slip ring 402. Several rotating rods 404 are fixedly connected to the lower end of the electric telescopic rod 403. A stirring rod 405 is fixedly connected to the lower end of each of the several rotating rods 404.
[0033] Motor 401 outputs rotational power, providing continuous power support for the stirring process and ensuring stable stirring action. It is the power basis for achieving mixing of reaction liquid. While motor 401 drives electric telescopic rod 403 to rotate, conductive slip ring 402 ensures that the power supply line of electric telescopic rod 403 is continuously conductive, avoiding damage to the line due to rotation and entanglement. It ensures that electric telescopic rod 403 can normally achieve telescopic function while rotating. Electric telescopic rod 403 adjusts the height of stirring rod 405 through its own telescopic action. The stirring position can be flexibly adjusted according to the liquid level of the reaction solution in the reaction tank 5 to ensure that the stirring rod 405 can fully contact the reaction solution and avoid the stirring effect being affected by changes in liquid level. The rotating rod 404 transmits the rotational force transmitted by the motor 401 to the stirring rod 405 and provides stable installation support for the stirring rod 405, ensuring that multiple stirring rods 405 can rotate synchronously with the motor 401. The stirring rod 405 stirs the reaction solution in the reaction tank 5 through its own rotation, so that the enzyme and substrate in the reaction solution can fully contact each other, and the reaction solution can be heated or cooled more evenly, thereby accelerating the enzymatic hydrolysis process and improving reaction efficiency and product uniformity.
[0034] Working principle: When the device is running, the heating component 2 is responsible for temperature control. The metal shell 201 is fixed to the inner wall of the shell 1. The heat-conducting layer 202 on its inner side is filled with a graphene heat-conducting film, which efficiently conducts the heat generated by the heating wire 205 spirally wound on the insulating ceramic shaft 203 to the surrounding environment. The fixing block 204 ensures the stable installation of the insulating ceramic shaft 203 and the heating wire 205. The heat is transferred to the reaction tank 5 through the internal space of the shell 1, raising the temperature of the reaction solution to the initial or maintenance temperature required for the enzymatic hydrolysis reaction.
[0035] When cooling is required, the cooling medium stored in the water tank 305 is transported to the outer frame 301 through the pipe 306 under the drive of the water pump 307. The outer frame 301 serves as a flow channel, and the staggered turbulence guide plates 302 inside cause the cooling medium to form turbulence, increasing the heat exchange area and time with the outer frame 301 and the surrounding environment, quickly absorbing the heat inside the shell 1, and reducing the temperature of the reaction tank 5. After use, the cooling medium is discharged through the water outlet 303 at the bottom of the outer frame 301 and flows into the water storage tank 304 below for temporary storage, which facilitates subsequent recycling or treatment, realizing a cooling cycle. After the temperature is adjusted, the motor 401 provides rotational power, which drives the electric telescopic rod 403 to rotate synchronously while ensuring power supply through the conductive slip ring 402. The height of the electric telescopic rod 403 can be adjusted according to the liquid level of the reaction solution, so that the stirring rod 405 at the lower end of the rotating rod 404 can fully contact the reaction solution. When the stirring rod 405 rotates, it makes the enzyme and substrate in the reaction solution mix evenly, and at the same time makes the reaction solution heat or cool more evenly, avoiding local temperature deviations from affecting enzyme activity, thereby accelerating the enzymatic reaction and improving reaction efficiency and product consistency.
[0036] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.
Claims
1. A modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides, comprising a housing (1), characterized in that: The housing (1) is provided with multiple cooling components (3) for cooling the housing (1) and multiple temperature sensors (6) for monitoring the temperature of the housing (1). The housing (1) is provided with multiple heating components (2) for heating the housing (1). The housing (1) is provided with a stirring component (4) for accelerating the enzymatic hydrolysis process. The housing (1) is provided with a reaction tank (5) adapted to the enzymatic hydrolysis reaction. The housing (1) is provided with a display screen (7) for displaying temperature data on the outside of the housing (1).
2. The modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides according to claim 1, characterized in that: The heating component (2) includes a metal shell (201), which is snapped onto an inner wall of the housing (1). A heat-conducting layer (202) is wrapped inside the metal shell (201), and an insulating ceramic shaft (203) is sleeved inside the heat-conducting layer (202). Fixing blocks (204) are fixedly connected to both ends of the insulating ceramic shaft (203), and a heating wire (205) is spirally wound on the outer side of the insulating ceramic shaft (203).
3. The modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides according to claim 1, characterized in that: The cooling assembly (3) includes an outer frame (301) and a water storage tank (305). The outer frame (301) is snapped onto an inner wall of the housing (1), and the water storage tank (305) is fixedly connected to the outer wall of one side of the housing (1). Fluid flow guide plates (302) are arranged alternately and equidistantly on both sides of the inner side of the outer frame (301).
4. The modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides according to claim 3, characterized in that: A water outlet (303) is provided at the lower part of the interior of the outer frame (301), and a water storage tank (304) is provided at the lower end of the outer frame (301). The water storage tank (304) is fixedly connected to the center of the shell (1) on one side.
5. The modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides according to claim 3, characterized in that: Multiple pipes (306) are fixedly connected to the upper part of the interior of the water storage tank (305). A water pump (307) is fixedly connected to the outer side of each of the multiple pipes (306). The end of each of the multiple pipes (306) away from the water pump (307) is fixedly connected to the upper end of the outer frame (301) near the center.
6. The modular temperature control device for the enzymatic hydrolysis reaction of fish collagen peptides according to claim 1, characterized in that: The stirring assembly (4) includes a motor (401), which is fixedly connected to the upper center of the housing (1). A conductive slip ring (402) is fixedly connected to the rotating end of the motor (401). An electric telescopic rod (403) is sleeved inside the conductive slip ring (402). Several rotating rods (404) are fixedly connected to the lower end of the electric telescopic rod (403). A stirring rod (405) is fixedly connected to the lower end of each of the several rotating rods (404).