Self-cleaning intelligent detection sensor for converter flue gas

Abstract

The utility model discloses a self -cleaning formula converter flue gas intelligent detection sensor belongs to flue gas technical field, including flue gas sensor body, installation box, set up in flue gas sensor body one side, be provided with the air inlet pipe between installation box and flue gas sensor body, the air inlet pipe is open between installation box, first motor, set up in installation box top, be provided with the sliding box in installation box, sliding box one side is provided with the processing pipe for carrying out the cleaning of air inlet pipe inner wall, effect is through setting up drive part and movement part, after the detection work is completed, second motor will drive sliding box to rise and make processing pipe reach with the air inlet hole orifice same height, then first motor drive carries out the cleaning to air inlet pipe, can effectively clean the dust adhered in the air inlet pipe like this, prevent dust and accumulate in the pipe orifice annex, like this can not influence the normal work of flue gas sensor.

Description

Technical Field

[0001] This utility model belongs to the field of flue gas detection technology, and in particular to a self-cleaning intelligent detection sensor for converter flue gas. Background Technology

[0002] The converter flue gas intelligent detection sensor is a device specifically designed for real-time monitoring of flue gas composition (such as...) during converter steelmaking. CO This is a high-precision automated detection device for parameters such as temperature, pressure, and dust concentration. It combines sensor technology, a self-cleaning system, and intelligent algorithms, enabling it to operate stably for extended periods in the harsh environment of converters, characterized by high temperatures, high dust levels, and strong corrosion. This provides crucial data support for steelmaking process optimization, energy recovery, and environmental emission control.

[0003] In converter steelmaking, flue gas monitoring is a crucial step in monitoring the smelting process, optimizing process parameters, and ensuring environmental compliance. However, converter flue gas is characterized by high temperature, high dust levels, and strong corrosiveness (containing CO, etc.). Traditional flue gas detection sensors, due to their characteristics such as dust accumulation, face serious technical bottlenecks in practical applications. In particular, the sensor's front-end probe is prone to clogging from dust, requiring frequent manual cleaning. Specifically, this manifests as follows: Traditional flue gas detection sensors (such as electrochemical sensors and laser scattering sensors) typically employ straight tube or open detection structures, with their front end directly exposed to the flue gas environment. Since converter flue gas contains a large amount of metal oxide dust and unburned carbon particles, these particles have extremely strong adhesion at high temperatures and are very easy to accumulate at the inlet of the detection tube, forming a dense dust layer.

[0004] The purpose of this invention is to provide a self-cleaning intelligent detection sensor for converter flue gas to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to provide a self-cleaning intelligent detection sensor for converter flue gas to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a self-cleaning converter flue gas intelligent detection sensor, comprising a flue gas sensor body, a mounting box disposed on one side of the flue gas sensor body, an air inlet pipe disposed between the mounting box and the flue gas sensor body, the air inlet pipe communicating with the mounting box, a first motor disposed on the top of the mounting box, a sliding box disposed inside the mounting box, a processing pipe disposed on one side of the sliding box for cleaning the inner wall of the air inlet pipe, a driving part disposed at the output end of the first motor for driving the processing pipe to clean, and a second motor disposed on the top of the mounting box, the output end of the second motor being disposed at a moving part for driving the sliding box to move up and down.

[0007] Furthermore, the drive unit includes a hub box disposed within the sliding box, a connecting column disposed within the hub box, a first helical gear disposed on the outer side of the connecting column, the first helical gear meshing with a second helical gear, and a rotating ring disposed at the center of the second helical gear.

[0008] Furthermore, a limiting post is provided inside the rotating ring, the limiting post is connected to the output end of the first motor, and limiting plates are symmetrically provided on both sides of the limiting post. The limiting plates are slidably connected inside the rotating ring, and the limiting post is rotatably connected inside the mounting box.

[0009] Furthermore, a second screw is provided on one side of the mounting box, the connecting post extends out of the outside of the mounting box and is connected to the second screw, a cleaning cylinder is slidably connected inside the processing tube, and a cleaning brush is provided on the outside of the cleaning cylinder.

[0010] Furthermore, symmetrical limiting grooves are formed on the inner wall of the processing tube, and a connecting plate is provided at one end of the cleaning cylinder. The connecting plate is slidably connected in the limiting groove, and the second screw is threadedly connected to the connecting plate.

[0011] Furthermore, the moving part includes a first screw disposed at the output end of the second motor. The first screw is rotatably connected inside the mounting box, and the first screw is threadedly connected to the sliding box. An air inlet is provided at the front end of the mounting box.

[0012] Compared with the prior art, the present invention has the following beneficial effects: This invention, by setting up a driving unit and a moving unit, after the detection work is completed, the second motor will drive the sliding box to rise so that the processing tube reaches the same height as the air inlet opening. Then the first motor drives the air inlet pipe to clean it. This can effectively clean the dust attached to the air inlet pipe and prevent dust from accumulating at the pipe opening, thus not affecting the normal operation of the flue gas sensor. Attached Figure Description

[0013] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the mounting box in this utility model; Figure 3 This is a schematic diagram of the structure of the first screw in this utility model; Figure 4 This is a schematic diagram of the processing cylinder in this utility model; Figure 5 This is a schematic diagram of the internal structure of the sliding box in this utility model.

[0015] Explanation of reference numerals in the attached figures: In the picture: 1. Smoke sensor body; 2. Mounting box; 3. Air inlet; 4. First motor; 5. Second motor; 6. Limiting post; 7. First screw; 8. Sliding box; 9. Processing tube; 10. Cleaning cylinder; 11. Connecting plate; 12. Second screw; 13. Limiting groove; 14. Connecting post; 15. First helical gear; 16. Second helical gear; 17. Limiting plate; 18. Rotating ring; 19. Air inlet pipe. Detailed Implementation

[0016] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.

[0017] Unless otherwise defined, the directions mentioned herein, such as up, down, left, right, front, back, inside, and outside, are based on the directions shown in the figures of this utility model, and are explained here together.

[0018] The connection method can be any existing method, such as bonding, welding, or bolting, depending on the actual needs.

[0019] Please see Figures 1 to 5As shown, a self-cleaning converter flue gas intelligent detection sensor includes a flue gas sensor body 1, which is an existing device and its working principle will not be described in detail here. A mounting box 2 is set on one side of the flue gas sensor body 1. An air inlet pipe 19 is provided between the mounting box 2 and the flue gas sensor body 1, and the air inlet pipe 19 is connected to the mounting box 2.

[0020] The first motor 4 is located on the top of the mounting box 2. The mounting box 2 contains a sliding box 8. A processing tube 9 for cleaning the inner wall of the air intake pipe 19 is located on one side of the sliding box 8. Limiting grooves 13 are symmetrically opened on the inner wall of the processing tube 9. A connecting plate 11 is provided at one end of the cleaning cylinder 10. The limiting groove 13 is used to limit the connecting plate 11. When the second screw 12 rotates, it can push the connecting plate 11 to move, thereby driving the cleaning cylinder 10 to move and extend into the air intake pipe 19 for cleaning. The connecting plate 11 is slidably connected in the limiting groove 13. The second screw 12 is threadedly connected to the connecting plate 11. The second screw 12 is provided on one side of the mounting box 2. The connecting post 14 extends out of the outside of the mounting box 2 and is connected to the second screw 12. The cleaning cylinder 10 is slidably connected inside the processing tube 9. A cleaning brush is provided on the outside of the cleaning cylinder 10. The cleaning brush is made of soft material and can freely enter and exit the processing tube 9.

[0021] The output end of the first motor 4 is provided with a drive unit for driving the processing tube 9 for cleaning. The drive unit includes a hub box set inside the sliding box 8. A connecting post 14 is set inside the hub box. A first helical gear 15 is set outside the connecting post 14. The first helical gear 15 is meshed with a second helical gear 16. A rotating ring 18 is set at the center of the second helical gear 16. A limit post 6 is set inside the rotating ring 18. The limit post 6 is connected to the output end of the first motor 4. Limit plates 17 are symmetrically set on both sides of the limit post 6. The limit plates 17 are slidably connected inside the rotating ring 18. The purpose of the rotating ring 18 is to prevent the meshing state of the first helical gear 15 and the second helical gear 16 from changing when the sliding box 8 moves up and down. The limit post 6 is rotatably connected inside the mounting box 2. The limit post 6 is also used to limit the sliding box 8, so that the sliding box 8 moves up and down under the rotation of the first screw 7.

[0022] The second motor 5 is located on the top of the mounting box 2. The output end of the second motor 5 is provided with a moving part for driving the sliding box 8 to move up and down. The moving part includes a first screw 7 located at the output end of the second motor 5. The first screw 7 is rotatably connected inside the mounting box 2. The first screw 7 is threadedly connected to the sliding box 8. An air inlet 3 is provided at the front end of the mounting box 2. The first motor 4 and the second motor 5 are both existing devices, and their working principles are well known to those skilled in the art. Their working principles will not be described in detail here.

[0023] Working principle: After the flue gas sensor body 1 completes its work, the second motor 5 is started. The second motor 5 drives the first screw 7 to rotate. Since the movement trajectory of the sliding box 8 is limited by the limiting post 6, the sliding box 8 is driven to move. When the processing tube 9 on one side of the sliding box 8 moves to the same height as the air inlet pipe 19, the first motor 4 at the top of the mounting box 2 is started. The first motor 4 drives the limiting post 6 to rotate, thereby the limiting plate 17 drives the rotating ring 18 to rotate, thereby driving the second helical gear 16 to rotate. The second helical gear 16 drives the first helical gear 15, which meshes with it, to rotate, thereby driving the connecting post 14 to rotate. The connecting post 14 drives the second screw 12 to rotate. Since the connecting plate 11 connected to the outside of the second screw 12 is slidably connected in the limiting groove 13, the connecting plate 11 is driven to move. The connecting plate 11 pushes the cleaning cylinder 10 forward into the air inlet pipe 19. When it extends, it can be pulled out from the air inlet 3 to clean the air inlet 3.

[0024] It should be noted that, in this document, relational terms such as "one" and "two" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A self-cleaning intelligent detection sensor for converter flue gas, characterized in that: include Flue gas sensor body (1); Mounting box (2) is set on one side of flue gas sensor body (1). An air inlet pipe (19) is provided between the mounting box (2) and the flue gas sensor body (1). The air inlet pipe (19) is connected to the mounting box (2). The first motor (4) is set on the top of the mounting box (2). The mounting box (2) is provided with a sliding box (8). A processing pipe (9) for cleaning the inner wall of the air intake pipe (19) is provided on one side of the sliding box (8). The output end of the first motor (4) is provided with a driving part for driving the processing pipe (9) to clean. The second motor (5) is located on the top of the mounting box (2), and the output end of the second motor (5) is provided with a moving part for driving the sliding box (8) to move up and down.

2. The self-cleaning converter flue gas intelligent detection sensor according to claim 1, characterized in that: The drive unit includes a hub box disposed in the sliding box (8), a connecting column (14) disposed in the hub box, a first helical gear (15) disposed on the outside of the connecting column (14), the first helical gear (15) meshing with a second helical gear (16), and a rotating ring (18) disposed at the center of the second helical gear (16).

3. The self-cleaning converter flue gas intelligent detection sensor according to claim 2, characterized in that: A limiting post (6) is provided inside the rotating ring (18). The limiting post (6) is connected to the output end of the first motor (4). Limiting plates (17) are symmetrically provided on both sides of the limiting post (6). The limiting plates (17) are slidably connected inside the rotating ring (18). The limiting post (6) is rotatably connected inside the mounting box (2).

4. The self-cleaning converter flue gas intelligent detection sensor according to claim 3, characterized in that: A second screw (12) is provided on one side of the mounting box (2), and the connecting post (14) extends out of the outside of the mounting box (2) and is connected to the second screw (12). A cleaning cylinder (10) is slidably connected inside the processing tube (9), and a cleaning brush is provided on the outside of the cleaning cylinder (10).

5. The self-cleaning converter flue gas intelligent detection sensor according to claim 4, characterized in that: The processing tube (9) has symmetrically opened limiting grooves (13) on its inner wall. The cleaning cylinder (10) has a connecting plate (11) at one end. The connecting plate (11) is slidably connected in the limiting groove (13). The second screw (12) is threadedly connected to the connecting plate (11).

6. The self-cleaning converter flue gas intelligent detection sensor according to claim 1, characterized in that: The moving part includes a first screw (7) disposed at the output end of the second motor (5). The first screw (7) is rotatably connected inside the mounting box (2). The first screw (7) is threadedly connected to the sliding box (8). An air inlet (3) is provided at the front end of the mounting box (2).

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