A kind of ring rolling machine taper roller sealing structure
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI HUANOU ZHIYAN ENERGY CO LTD
- Filing Date
- 2025-08-27
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]锥辊作为辗环机的关键部件,其工作环境较为恶劣,在辗环加工过程中,会有金属碎屑、冷却液、灰尘等杂质进入锥辊部位,若密封效果不佳,杂质侵入会导致锥辊轴承磨损、润滑失效,从而影响辗环机的使用寿命
[0023]1、本实用新型通过密封单元,可以有效的对轴承进行密封防护,同时还能避免润滑液的泄漏,通过第一密封组件与第二密封组件的相互协作,这样可以有效的形成多层密封,可以同时对不同方向入侵的杂质进行拦截阻挡,同时还能对多层次杂质进行拦截阻挡,这样可以有效的提高锥辊的使用寿命。
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Figure CN224606857U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of ring rolling mill equipment, specifically to a sealing structure for a conical roller of a ring rolling mill. Background Technology
[0002] A ring rolling mill, also known as a ring mill, expanding mill, or ring rolling mill, is a forging and pressing equipment that manufactures seamless ring forgings through localized plastic deformation. It is mainly used to produce ring-shaped parts such as bearing rings, gear rings, flanges, and wheel hubs, and is widely used in machinery, automotive, aerospace, and energy industries. Its process is suitable for materials such as carbon steel, stainless steel, and titanium alloys. Through combined radial and axial rolling, it achieves wall thickness reduction and diameter expansion, featuring high material utilization, continuous distribution of metal fibers, and excellent mechanical properties.
[0003] As a key component of the ring rolling machine, the conical roller operates in a harsh environment. During the ring rolling process, impurities such as metal shavings, coolant, and dust will enter the conical roller. If the sealing effect is not good, the intrusion of impurities will lead to wear of the conical roller bearing and lubrication failure, thereby affecting the service life of the ring rolling machine. Utility Model Content
[0004] The purpose of this invention is to provide a sealing structure for the conical roller of a ring rolling mill.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a conical roller sealing structure for a ring rolling mill, comprising a conical roller;
[0006] A bearing assembly includes a bearing and a bearing housing; the bearing housing is disposed on the tapered roller; the inner ring of the bearing is disposed on the tapered roller, and the outer ring is disposed on the bearing housing, such that the bearing housing is rotatably connected to the tapered roller;
[0007] The sealing unit includes a first sealing component and a second sealing component, both of which are disposed at one end of the bearing housing, forming at least two isolation areas to isolate the bearing.
[0008] As a further aspect of this utility model: the first sealing assembly includes;
[0009] An end cap is provided on one side of the bearing assembly. The end cap and the bearing housing are closely fitted with a sealing gasket to prevent impurities from entering the bearing.
[0010] A sealing ring is located on the outside of the end cap and below the bearing seat, with its contact surface in a tight fit, to assist the sealing gasket in increasing the reliability of the seal.
[0011] As a further aspect of this utility model: the second sealing assembly includes;
[0012] A bushing, provided on the tapered roller, is used to protect the surface of the tapered roller;
[0013] A waterproof ring is disposed above the bushing and is detachably connected to the tapered roller. The contact surface of the waterproof ring is adapted to the end cap to initially prevent impurities from entering the bearing.
[0014] Multiple oil seals are provided on the end cap and are in close contact with the bushing to prevent the lubricant in the bearing from leaking out, while also preventing impurities from entering the bearing.
[0015] As a further aspect of this utility model: the bearing also includes;
[0016] The first shoulder is located on one side of the bearing and below the end cap;
[0017] The second shoulder is located on the side of the bearing away from the first shoulder and is situated below the bearing housing;
[0018] The first shoulder and the second shoulder are used to fix and limit the bearing.
[0019] As a further embodiment of this utility model: a baffle is fixed to the top of the waterproof ring.
[0020] As a further embodiment of this utility model: a water collection groove is provided on the end cap at the baffle.
[0021] As a further embodiment of this utility model: the two oil seals are arranged in a mirror image, and a spacer is provided on the side of the two oil seals that are close to each other.
[0022] Compared with the prior art, the beneficial effects of this utility model by adopting the above technical solution are as follows:
[0023] 1. This utility model can effectively seal and protect the bearing through the sealing unit, and at the same time prevent the leakage of lubricating fluid. Through the cooperation of the first sealing component and the second sealing component, a multi-layer seal can be effectively formed, which can simultaneously intercept and block impurities invading from different directions, and can also intercept and block impurities at multiple levels, thus effectively improving the service life of the tapered roller.
[0024] 2. The first and second shoulders of this utility model can effectively restrict the axial rotation of the bearing and prevent the bearing from moving. The baffle can effectively isolate the coolant from the edge of the waterproof ring, reducing the probability of coolant seeping in from the edge of the waterproof ring. The water collection tank can collect the coolant flowing into the edge of the waterproof ring, further preventing coolant from seeping in from the edge of the waterproof ring.
[0025] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the main structure in an embodiment of this utility model;
[0027] Figure 2 for Figure 1 Enlarged schematic diagram of region A in the middle.
[0028] In the diagram: 1. Conical roller; 2. Bearing assembly; 21. Bearing; 211. First shoulder; 212. Second shoulder; 22. Bearing housing; 3. Sealing unit; 31. First sealing assembly; 311. End cap; 312. Sealing gasket; 313. Sealing ring; 32. Second sealing assembly; 321. Bushing; 322. Waterproof ring; 323. Oil seal; 4. Baffle; 5. Water collection trough; 6. Spacer. Detailed Implementation
[0029] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that the description of these embodiments is for the purpose of helping to understand this utility model, but does not constitute a limitation on this utility model.
[0030] Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0031] Please see the appendix Figure 1 -Appendix Figure 2 This utility model discloses a conical roller sealing structure for a ring rolling mill, comprising a conical roller 1;
[0032] The bearing assembly 2 includes a bearing 21 and a bearing housing 22; the bearing housing 22 is disposed on the tapered roller 1; the inner ring of the bearing 21 is disposed on the tapered roller 1 and the outer ring is disposed on the bearing housing 22, so that the bearing housing 22 is rotatably connected to the tapered roller 1.
[0033] The sealing unit 3 includes a first sealing component 31 and a second sealing component 32. The first sealing component 31 and the second sealing component 32 are both disposed at one end of the bearing housing 22, forming at least two isolation areas to isolate the bearing 21.
[0034] Specifically, the bearing assembly 2 can improve the coaxiality of the tapered roller 1 during rotation, and the sealing unit 3 can effectively seal and protect the bearing 21, while also preventing the leakage of lubricating fluid.
[0035] In Embodiment 1, the first sealing assembly 31 includes;
[0036] End cap 311 is located on one side of bearing assembly 2. End cap 311 and bearing housing 22 are closely fitted with sealing gasket 312 on the side that are close to each other, which is used to prevent impurities from entering bearing 21.
[0037] The sealing ring 313 is located on the outside of the end cover 311 and below the bearing housing 22, and the contact surface is in a tight fit. It is used to assist the sealing gasket 312 in increasing the reliability of the seal.
[0038] Specifically, when the end cover 311 and the bearing housing 22 are fixedly connected by bolts, the sealing gasket 312 is compressed, thereby filling the gap between the end cover 311 and the bearing housing 22, thus preventing impurities from entering the bearing 21. At the same time, during the fixing process of the end cover 311 and the bearing housing 22, the sealing ring 313 is also compressed. With the help of the elasticity of the rubber, the gap is filled, and the connection between the end cover 311 and the bearing housing 22 is auxiliaryly sealed, enhancing the sealing reliability. The sealing ring 313 and the sealing gasket 312 are both made of oil-resistant rubber in one piece, and the sealing ring 313 is an O-ring sealing ring.
[0039] In embodiment two, the second sealing assembly 32 includes;
[0040] Bushing 321 is provided on tapered roller 1 to protect the surface of tapered roller 1;
[0041] Waterproof ring 322 is located above bushing 321 and is detachably connected to tapered roller 1. Waterproof ring 322 is adapted to the contact surface of end cap 311 to initially block impurities from entering bearing 21.
[0042] Multiple oil seals 323 are provided on the end cover 311 and are in close contact with the bushing to prevent the lubricant in the bearing 21 from leaking out, while also preventing impurities from entering the bearing 21.
[0043] Specifically, there are two oil seals 323, which are arranged in a mirror image. The bushing 321 can protect the surface of the tapered roller 1 and achieve wear resistance. The waterproof ring 322 can effectively prevent coolant and impurities from entering the bearing 21.
[0044] In embodiment three, bearing 21 also includes;
[0045] The first shoulder 211 is located on one side of the bearing 21 and below the end cover 311;
[0046] The second shoulder 212 is located on the side of the bearing 21 away from the first shoulder 211 and is located below the bearing housing 22;
[0047] The first shoulder 211 and the second shoulder 212 are used to fix and limit the bearing 21.
[0048] In embodiment four, a baffle 4 is fixed to the top of the waterproof ring 322, and a water collection groove 5 is opened at the baffle 4 on the end cap 311. The two oil seals 323 are arranged in a mirror image, and a spacer 6 is provided on the side of the two oil seals 323 that are close to each other.
[0049] Specifically, the waterproof ring 322 and the baffle 4 are made of oil-resistant rubber in one piece. The baffle 4 can effectively isolate the coolant from the edge of the waterproof ring 322, reducing the probability of coolant seeping in from the edge of the waterproof ring 322. The water collection tank 5 can collect the coolant flowing into the edge of the waterproof ring 322, preventing coolant from seeping in from the edge of the waterproof ring 322.
[0050] Working principle:
[0051] First, start the ring rolling machine. When the conical roller 1 rotates, it needs to be cooled by pouring coolant. At this time, the waterproof ring 322 needs to initially block impurities and coolant. The sealing gasket 312 and sealing ring 313 between the end cover 311 and the bearing seat 22 work together to seal and prevent impurities from entering from the gap. The contact surfaces of the two oil seals 323 and the bushing 321 are in a tight fit, which can form a seal in the bearing 21 area to block fine impurities and prevent lubricant leakage. At this point, the entire process is completed.
[0052] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on.
[0053] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0054] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.
[0055] For those skilled in the art, various changes, modifications, substitutions, and alterations to these embodiments without departing from the principles and spirit of this utility model will still fall within the protection scope of this utility model.
Claims
1. A sealing structure for a conical roller of a ring rolling mill, characterized in that, Including the tapered roller (1); The bearing assembly (2) includes a bearing (21) and a bearing housing (22); the bearing housing (22) is disposed on the tapered roller (1); the inner ring of the bearing (21) is disposed on the tapered roller (1) and the outer ring is disposed on the bearing housing (22) so that the bearing housing (22) is rotatably connected to the tapered roller (1); The sealing unit (3) includes a first sealing component (31) and a second sealing component (32). The first sealing component (31) and the second sealing component (32) are both located at one end of the bearing housing (22) to form at least two isolation areas to isolate the bearing (21).
2. The sealing structure of the conical roller of a ring rolling mill according to claim 1, characterized in that: The first sealing assembly (31) includes; An end cap (311) is provided on one side of the bearing assembly (2). The end cap (311) and the bearing seat (22) are closely fitted with a sealing gasket (312) to prevent impurities from entering the bearing (21). A sealing ring (313) is located on the outside of the end cap (311) and below the bearing seat (22), with the contact surfaces in a tight fit, to assist the sealing gasket (312) in increasing the reliability of the seal.
3. The sealing structure of the conical roller of a ring rolling mill according to claim 2, characterized in that: The second sealing assembly (32) includes; A bushing (321) is provided on the tapered roller (1) to protect the surface of the tapered roller (1); A waterproof ring (322) is disposed above the bushing (321) and is detachably connected to the tapered roller (1). The waterproof ring (322) is adapted to the contact surface of the end cap (311) to initially block impurities from entering the bearing (21). Two oil seals (323) are provided on the end cover (311) and are in close contact with the bushing (321) to prevent the lubricant in the bearing (21) from leaking out, and at the same time to prevent impurities from entering the bearing (21).
4. The sealing structure of the conical roller of a ring rolling mill according to claim 3, characterized in that: The bearing (21) also includes; The first shoulder (211) is located on one side of the bearing (21) and below the end cap (311); The second shoulder (212) is provided on the side of the bearing (21) away from the first shoulder (211); and is located below the bearing seat (22); The first shoulder (211) and the second shoulder (212) are used to fix and limit the bearing (21).
5. The sealing structure of the conical roller of a ring rolling mill according to claim 3, characterized in that: A baffle (4) is fixed to the top of the waterproof ring (322).
6. The sealing structure of the conical roller of a ring rolling mill according to claim 5, characterized in that: The end cap (311) has a water collection trough (5) located at the baffle (4).
7. The sealing structure of the conical roller of a ring rolling mill according to claim 3, characterized in that: The two oil seals (323) are arranged in a mirror image, and a spacer (6) is provided on the side of the two oil seals (323) that are close to each other.