Intelligent fault early warning visual device

Abstract

The utility model relates to the technical field of failure early warning discloses an intelligent failure early warning visual device, including the shell, the inside of shell is equipped with the lift -and -turn mechanism, the lift -and -turn mechanism includes U type base, the top fixedly connected with arc vertical board of U type base, the top fixedly connected with the connecting disc of arc vertical board, the top of U type base is connected with the disc and rotates, the top fixedly connected with riser of disc, the inside sliding connection of riser has riser, the outside of disc is equipped with drive assembly. In the utility model, through electric push rod, the sliding column is along the connecting disc slide way movement, and simultaneously, the motor drives the disc rotation through the belt, realizes the lift and rotation of warning assembly, not only can adjust warning assembly height according to actual demand, but also can increase warning signal coverage range through rotation, improves the visualization degree of operator to warning signal, and discovers the fault in time.

Description

Technical Field

[0001] This utility model relates to the field of fault early warning technology, and in particular to an intelligent fault early warning visual device. Background Technology

[0002] In today's rapidly developing technological environment, various industries are actively transforming towards intelligent manufacturing to improve production efficiency and ensure stable equipment operation. Industrial production, power systems, and transportation hubs are highly dependent on equipment; once equipment fails, it not only causes production stoppages and service interruptions but also creates safety hazards and leads to huge economic losses. Therefore, accurate and timely fault warnings have become a crucial link in ensuring the stable operation of systems.

[0003] A fault early warning visual device typically consists of a sensor module, a data processing unit, a display unit, an alarm unit, and a power supply module. The sensor module is responsible for collecting real-time operating data from the equipment. The data processing unit analyzes and processes the data collected by the sensors, comparing it with preset thresholds to determine if any potential faults exist. The display unit presents the equipment's operating status and existing fault information in a visual manner, allowing operators to intuitively understand the situation. The power supply module provides power to the entire device, ensuring normal operation. The fault early warning visual device enables real-time monitoring, fault early warning, and visual display of equipment, effectively improving equipment reliability and safety, and reducing the probability of faults and losses.

[0004] In existing technologies, many fault warning devices typically employ fixed structures, and the presentation of alarm signals is relatively simple. When an alarm sounds, due to the fixed location of the device and the lack of conspicuousness of the alarm sign, staff often find it difficult to detect the alarm signal in a complex working environment, leading to a delay in fault response and an inability to take timely and effective countermeasures. Therefore, an intelligent fault warning visual device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an intelligent fault early warning visual device, which aims to improve the problem that some fault early warning devices in the prior art are difficult to attract the attention of staff when they issue alarms.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A smart fault early warning visual device includes a housing, inside which a lifting and rotating mechanism is provided, and a mounting base is fixedly connected to the top of the lifting and rotating mechanism, and a mounting mechanism is provided inside the mounting base;

[0008] The lifting and rotating mechanism includes a U-shaped base, the bottom of which is inside the outer shell. An arc-shaped vertical plate is fixedly connected to the top of the U-shaped base, and a connecting plate is fixedly connected to the top of the arc-shaped vertical plate. A disc is rotatably connected to the top of the U-shaped base, and a vertical tube is fixedly connected to the top of the disc. A vertical rod is slidably connected inside the vertical tube, and the top of the vertical rod is fixedly connected to the bottom of the mounting base. A driving component is provided outside the disc, and a power component is provided inside the outer shell.

[0009] As a further description of the above technical solution:

[0010] The mounting mechanism includes two clamping blocks, which are slidably connected to the outside of the mounting base. One clamping block is fixedly connected to a round tube, and the other clamping block is fixedly connected to a round rod. The round rod is slidably connected to the outside of the round tube, and a pin is slidably connected to the inside of the round tube. The pin is slidably connected to the outside of the round rod, and a warning component is slidably connected to the inside of the mounting base.

[0011] As a further description of the above technical solution:

[0012] The drive assembly includes an electric push rod, the bottom of which is fixedly connected to the inside of the housing, and a sliding column is fixedly connected to the drive end of the electric push rod. The bottom of the mounting base is rotatably connected to the top outside of the sliding column.

[0013] As a further description of the above technical solution:

[0014] The power assembly includes a fixed base, a motor is fixedly connected inside the fixed base, a drive wheel is fixedly connected to the drive end of the motor, and a belt is coupled to the outside of the drive wheel and the outside of the disc.

[0015] As a further description of the above technical solution:

[0016] The warning assembly includes a mounting plate, the outside of which is slidably connected to the inside of the mounting base, and a warning light is fixedly connected to the top inside of the mounting plate;

[0017] As a further description of the above technical solution:

[0018] The two clamping blocks are externally slidably connected to the top of the mounting plate, and the belt is externally slidably connected to the inside of the housing;

[0019] As a further description of the above technical solution:

[0020] The outer side of the sliding column is slidably connected to the inside of the connecting plate, and the driving end of the electric push rod is slidably connected to the inside of the U-shaped base;

[0021] As a further description of the above technical solution:

[0022] The outer side of the circular tube is slidably connected to the inside of the mounting base, and the outer side of the circular rod is slidably connected to the inside of the mounting base.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, the sliding column is pushed along the connecting plate slide by an electric push rod, and at the same time the motor drives the disc to rotate via a belt, realizing the lifting and rotation of the warning component. This not only allows the height of the warning component to be adjusted according to actual needs, but also increases the coverage of the warning signal by rotation, improves the operator's visibility of the warning signal, and enables timely detection of faults.

[0025] 2. In this utility model, by pushing the round tube and the round rod, the two clamping blocks slide within the mounting base. After the clamping blocks clamp the mounting plate, the round tube and the round rod are locked with pins. This allows the installation and fixing of the warning component to be completed in a short time, achieving the effect of convenient installation and disassembly of the warning component. It also facilitates the replacement, maintenance and debugging of the warning component, improves the maintainability of the device, and ensures the normal operation of the equipment fault warning function. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of an intelligent fault early warning visual device proposed in this utility model.

[0027] Figure 2 This is a schematic diagram of the arc-shaped vertical plate of an intelligent fault early warning visual device proposed in this utility model;

[0028] Figure 3 This is a schematic diagram of the structure of a circular tube for an intelligent fault early warning visual device proposed in this utility model;

[0029] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0030] Legend:

[0031] 1. Outer shell; 2. U-shaped base; 3. Arc-shaped upright plate; 4. Disc; 5. Connecting plate; 6. Upright tube; 7. Mounting base; 8. Electric push rod; 9. Sliding column; 10. Fixed base; 11. Motor; 12. Drive wheel; 13. Belt; 14. Upright pole; 15. Mounting plate; 16. Warning light; 17. Clamping block; 18. Round tube; 19. Round rod; 20. Pin. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 1 and Figure 2 An embodiment of this utility model is provided: an intelligent fault early warning visual device, including a shell 1, which serves as the external protective structure of the entire intelligent fault early warning visual device. The shell 1 is provided with a lifting and rotating mechanism inside, and a mounting base 7 is fixedly connected to the top of the lifting and rotating mechanism. The mounting base 7 is used to provide a mounting foundation for the mounting mechanism, and the mounting base 7 is provided with a mounting mechanism inside.

[0034] The lifting and rotating mechanism includes a U-shaped base 2, which has a certain strength and stability and serves as the basic support component of the lifting and rotating mechanism. The bottom of the U-shaped base 2 is inside the outer shell 1. An arc-shaped vertical plate 3 is fixedly connected to the top of the U-shaped base 2. The arc-shaped vertical plate 3 provides stable support for the connecting plate 5. The connecting plate 5 is fixedly connected to the top of the arc-shaped vertical plate 3. The main function of the connecting plate 5 is to provide a sliding track for the sliding column 9. A disc 4 is rotatably connected to the top of the U-shaped base 2. The disc 4 is a key component for power transmission and rotational motion. A vertical tube 6 is fixedly connected to the top of the disc 4. The function of the vertical tube 6 is to ensure that the upright 14 can slide stably when the disc 4 rotates, and at the same time transmit the rotational motion of the disc 4 to the upright 14 and the mounting seat 7 above. The upright 14 is slidably connected inside the vertical tube 6. The main function of the upright 14 is to transmit the motion of the lifting and rotating mechanism to the mounting seat 7, so as to realize the lifting and rotation of the mounting seat 7. The top of the upright 14 is fixedly connected to the bottom of the mounting seat 7. A drive component is provided on the outside of the disc 4, and a power component is provided inside the outer shell 1.

[0035] The drive assembly includes an electric push rod 8, which can push the sliding column 9 to move up and down. The bottom of the electric push rod 8 is fixedly connected to the inside of the housing 1. The drive end of the electric push rod 8 is fixedly connected to the sliding column 9. The function of the sliding column 9 is to move up and down linearly along the slide of the connecting plate 5 under the drive of the electric push rod 8, and at the same time provide support for the lifting and rotation of the mounting base 7. The bottom of the mounting base 7 is rotatably connected to the top outside of the sliding column 9. The power assembly includes a fixed base 10, which is used to fix the motor 11. The motor 11 is fixedly connected inside the fixed base 10. The motor 11 can accurately drive the drive wheel according to the control signal. The motor 11 rotates, which in turn drives the disc 4 to rotate via the belt 13, thus realizing the rotation function of the device. The drive end of the motor 11 is fixedly connected to the drive wheel 12. The drive wheel 12 is designed with a groove structure that matches the belt 13 to ensure good friction between it and the belt 13, thereby achieving effective power transmission. The drive wheel 12 and the disc 4 are coupled to the outside of the belt 13. The belt 13 is sleeved on the outside of the drive wheel 12 and the disc 4, and the rotational motion of the drive wheel 12 is transmitted to the disc 4 through friction. The outside of the sliding column 9 is slidably connected to the inside of the connecting plate 5, and the drive end of the electric push rod 8 is slidably connected to the inside of the U-shaped base 2.

[0036] Reference Figure 3 and Figure 4 The mounting mechanism includes two clamping blocks 17. The main function of the two clamping blocks 17 is to clamp and release the mounting plate 15 by sliding within the mounting base 7, thereby fixing and removing the warning component. The two clamping blocks 17 are externally slidably connected to the interior of the mounting base 7. One clamping block 17 is externally fixedly connected to a round tube 18. The round tube 18, through relative sliding with a round rod 19 and locking with a pin 20, adjusts the distance between the two clamping blocks 17, thus enabling the clamping and releasing operation of the mounting plate 15. The other clamping block 17 is externally fixedly connected to a round rod 19. 9 cooperates with the round tube 18, and under the action of the pin 20, the relative position between the two clamping blocks 17 is locked to ensure the fixing effect of the mounting plate 15. The outside of the round rod 19 is slidably connected to the inside of the round tube 18, and the inside of the round tube 18 is slidably connected to the pin 20. By inserting and pulling out, the locking and unlocking between the round tube 18 and the round rod 19 can be realized. The outside of the pin 20 is slidably connected to the inside of the round rod 19. The inside of the mounting base 7 is slidably connected to the warning component. The outside of the round tube 18 is slidably connected to the inside of the mounting base 7, and the outside of the round rod 19 is slidably connected to the inside of the mounting base 7.

[0037] The warning assembly includes a mounting plate 15, the main function of which is to provide a mounting platform for the warning light 16. The external part of the mounting plate 15 is slidably connected to the inside of the mounting base 7. The warning light 16 is fixedly connected to the top side of the inside of the mounting plate 15. The warning light 16 is usually an LED light, so that it can promptly and clearly issue a warning signal to the operator when the equipment malfunctions. The external parts of the two clamping blocks 17 are slidably connected to the top of the mounting plate 15, and the external parts of the belt 13 are slidably connected to the inside of the housing 1.

[0038] Working principle: When the equipment malfunctions, the electric push rod 8 is activated. The drive end of the electric push rod 8 pushes the sliding column 9. The arc-shaped vertical plate 3 provides support for the connecting plate 5, allowing the sliding column 9 to move up and down linearly along the slide of the connecting plate 5. The sliding column 9 can drive the mounting base 7 to move up and down, and at the same time, it can also allow the vertical rod 14 to slide in the vertical tube 6. When a malfunction occurs, the motor 11 will also be activated. The motor 11 drives the drive wheel 12 to rotate. The drive wheel 12 transmits the rotational motion to the disc 4 through the belt 13. The disc 4 drives the vertical tube 6 to rotate. The vertical tube 6 drives the mounting base 7 to rotate through the vertical rod 14, realizing the rotation of the warning component and improving the operator's visibility of the warning signal.

[0039] When installing the warning component, place the mounting plate 15 inside the mounting base 7, and push the round tube 18 and the round rod 19 to make the two clamping blocks 17 slide inside the mounting base 7. Adjust the distance between the clamping blocks 17. After the clamping blocks 17 clamp the mounting plate 15, insert the pin 20 to lock the round tube 18 and the round rod 19, and the installation of the warning component is completed. When the equipment malfunctions, the warning light 16 on the top side inside the mounting plate 15 will light up in time to give the operator a clear warning signal.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intelligent fault early warning visual device, comprising a housing (1), characterized in that: The housing (1) is provided with a lifting and rotating mechanism inside, and a mounting base (7) is fixedly connected to the top of the lifting and rotating mechanism. The mounting base (7) is provided with a mounting mechanism inside. The lifting and rotating mechanism includes a U-shaped base (2), the bottom of which is inside the outer shell (1). An arc-shaped upright plate (3) is fixedly connected to the top of the U-shaped base (2). A connecting plate (5) is fixedly connected to the top of the arc-shaped upright plate (3). A disc (4) is rotatably connected to the top of the U-shaped base (2). A vertical tube (6) is fixedly connected to the top of the disc (4). A vertical rod (14) is slidably connected inside the vertical tube (6). The top of the vertical rod (14) is fixedly connected to the bottom of the mounting base (7). A driving component is provided outside the disc (4), and a power component is provided inside the outer shell (1).

2. The intelligent fault early warning visual device according to claim 1, characterized in that: The mounting mechanism includes two clamping blocks (17), which are externally slidably connected to the interior of the mounting base (7). One of the clamping blocks (17) is externally fixedly connected to a round tube (18), and the other clamping block (17) is externally fixedly connected to a round rod (19). The round rod (19) is externally slidably connected to the interior of the round tube (18). A pin (20) is slidably connected to the interior of the round tube (18). The pin (20) is externally slidably connected to the interior of the round rod (19). A warning component is slidably connected to the interior of the mounting base (7).

3. The intelligent fault early warning visual device according to claim 1, characterized in that: The drive assembly includes an electric push rod (8), the bottom of which is fixedly connected to the inside of the housing (1), and the drive end of the electric push rod (8) is fixedly connected to a sliding column (9). The bottom of the mounting base (7) is rotatably connected to the top outside of the sliding column (9).

4. The intelligent fault early warning visual device according to claim 2, characterized in that: The power assembly includes a fixed base (10), a motor (11) is fixedly connected inside the fixed base (10), a drive wheel (12) is fixedly connected to the drive end of the motor (11), and a belt (13) is coupled to the outside of the drive wheel (12) and the outside of the disc (4).

5. The intelligent fault early warning visual device according to claim 4, characterized in that: The warning assembly includes a mounting plate (15), which is externally slidably connected to the interior of the mounting base (7), and a warning light (16) is fixedly connected to the top interior side of the mounting plate (15).

6. The intelligent fault early warning visual device according to claim 5, characterized in that: The two clamps (17) are externally slidably connected to the top of the mounting plate (15), and the belt (13) is externally slidably connected to the inside of the housing (1).

7. The intelligent fault early warning visual device according to claim 3, characterized in that: The outer side of the sliding column (9) is slidably connected to the inside of the connecting plate (5), and the driving end of the electric push rod (8) is slidably connected to the inside of the U-shaped base (2).

8. The intelligent fault early warning visual device according to claim 2, characterized in that: The outer side of the round tube (18) is slidably connected to the inside of the mounting base (7), and the outer side of the round rod (19) is slidably connected to the inside of the mounting base (7).

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