A mango pulp secondary homogenization device and production line

Abstract

This utility model discloses a mango pulp secondary homogenization device and production line, including a homogenization cylinder with a crushing component for homogenizing mango material; a mounting base with a driving component for rotating the homogenization cylinder, allowing the mango material inside the cylinder to rotate along with it, while the crushing component further homogenizes the mango material; a feed pipe rotatably connected to the mounting base on one side of the homogenization cylinder; and a discharge pipe rotatably connected to the mounting base on the side of the homogenization cylinder away from the feed pipe. This device is connected in series in an existing production line, using the crushing component to perform secondary crushing of the mango material, while the driving component drives the mango material inside the homogenization cylinder to rotate along with it, ensuring thorough crushing. This secondary homogenization further disperses the fruit pulp starch evenly, improving the smoothness of the pulp and preventing a rough texture.

Description

Technical Field

[0001] This utility model relates to the field of mango pulp production technology, specifically to a mango pulp secondary homogenization device and production line. Background Technology

[0002] A homogenizer is a device that refines materials through a triple process of compression, strong impact, and depressurization expansion, allowing for more uniform mixing. In mango puree production, a homogenizer is needed to refine the materials and improve their texture. Traditional mango puree production relies on single-pass homogenization. However, due to variations in mango ripeness, processed frozen mango puree often contains significant amounts of starch, fruit fiber, or solid particles. This causes flocculation and stratification during single-pass homogenization, making it difficult to achieve a uniform distribution of nano-sized fruit particles, resulting in a coarse texture or stratification. Utility Model Content

[0003] The purpose of this invention is to provide a mango pulp secondary homogenization device and production line to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a mango pulp secondary homogenizing device, comprising a homogenizing cylinder, wherein a crushing component for homogenizing mango material is provided in the homogenizing cylinder; a mounting base, wherein a driving component for driving the homogenizing cylinder to rotate is provided on the mounting base, and the mango material inside the homogenizing cylinder rotates with the homogenizing cylinder, and is fully homogenized by the crushing component; a feed pipe, one side of the homogenizing cylinder is rotatably connected to the mounting base via the feed pipe; a discharge pipe, the side of the homogenizing cylinder away from the feed pipe is rotatably connected to the mounting base via the discharge pipe; two auxiliary pipes, the auxiliary pipes and the discharge pipe are located on the same side of the homogenizing cylinder, and the mango material inside the homogenizing cylinder can be discharged into the discharge pipe through the auxiliary pipes during rotation; and a filter screen, wherein the filter screen is disposed inside the auxiliary pipes, and the mango material inside the homogenizing cylinder is filtered by the filter screen before being discharged into the discharge pipe through the auxiliary pipes.

[0005] Preferably, the crushing assembly includes a first motor fixed to the top of the homogenizing cylinder, a rotating shaft fixedly connected to the bottom output end of the first motor, and a crushing paddle fixedly mounted on the rotating shaft.

[0006] Preferably, the drive assembly includes a second motor fixed to the mounting base, the output end of the second motor being fixedly connected to the drive gear via a coupling, and the drive gear being meshed with a driven gear fixed to the discharge pipe via a gear belt.

[0007] Preferably, one end of the feed pipe is connected to the middle of one side of the homogenizing cylinder, and the other end of the feed pipe is rotatably connected to the mounting base through the first bearing seat, and the other end of the feed pipe extends out of the first bearing seat and is fixedly connected to the first connector.

[0008] Preferably, one end of the discharge pipe is connected to the middle of the homogenizing cylinder on the side away from the feed pipe, and the other end of the discharge pipe is rotatably connected to the mounting base through the second bearing seat, and the other end of the discharge pipe extends out of the second bearing seat and is fixedly connected to the second connector.

[0009] Preferably, the top and bottom of the homogenizing cylinder are provided with inclined guide seats.

[0010] Preferably, the mounting base includes a base, the first bearing seat and the second bearing seat are both fixed to the top of the base by corresponding support seats, the second motor is fixed on any support seat, and a controller is provided on any support seat, the controller being electrically connected to the first motor and the second motor.

[0011] Preferably, the base has a groove on the top, which is used to prevent the first motor from being obstructed when it rotates with the homogenizing cylinder.

[0012] Preferably, the homogenizing cylinder is provided with a closable cleaning port.

[0013] A mango pulp production line includes a raw material tank, a primary homogenizing device, an elevated tank, a secondary homogenizing device for mango pulp as described above, and a filling transfer tank. The raw material tank is connected to the primary homogenizing device, the primary homogenizing device is connected to the elevated tank via a first dual-track rotor pump, the elevated tank is connected to the secondary homogenizing device for mango pulp, and the secondary homogenizing device for mango pulp is connected to the filling transfer tank via a second dual-track rotor pump.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This mango pulp secondary homogenizing device is connected in series in the original production line. The mango raw material is crushed twice by the crushing component. At the same time, the mango raw material inside the homogenizing cylinder is driven by the driving component to rotate with the homogenizing cylinder, so that the mango raw material inside the homogenizing cylinder is fully crushed. The secondary homogenization makes the pulp starch more evenly dispersed, improves the smoothness of the pulp, avoids a rough taste, releases the natural aroma substances in the mango cells, and enhances the flavor perception.

[0016] 2. By setting up a filter screen, the mango raw material inside the homogenizing cylinder is filtered through the filter screen before being discharged to the discharge pipe through the auxiliary pipe. The mango raw material that passes through the filter screen enters the discharge pipe, while the mango raw material that does not pass through the filter screen continues to remain in the homogenizing cylinder and is crushed by the crushing component until it passes through the filter screen and enters the discharge pipe. Attached Figure Description

[0017] Figure 1 This is a cross-sectional view of the mango pulp secondary homogenization device of this utility model;

[0018] Figure 2 This is a schematic diagram of the cleaning port distribution structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the process of this utility model connected in series with an existing production line;

[0020] Figure 4 This is a schematic diagram of the existing production line process.

[0021] In the attached diagram, the following are the reference numerals: 1. Homogenizing cylinder; 2. Mounting base; 3. Feed pipe; 4. Discharge pipe; 5. Auxiliary pipe; 6. Filter screen; 7. First motor; 8. Rotating shaft; 9. Crushing paddle; 10. Second motor; 11. Drive gear; 12. Gear belt; 13. Driven gear; 14. First bearing housing; 15. First connector; 16. Second bearing housing; 17. Second connector; 18. Inclined guide seat; 19. Cleaning port. Detailed Implementation

[0022] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Identical components are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom" and "top," "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0023] Example: Please refer to Figures 1-3 This utility model provides a technical solution: a mango pulp secondary homogenizing device, including a homogenizing cylinder 1, which contains a crushing component for homogenizing mango material; a mounting base 2, which has a driving component for driving the homogenizing cylinder 1 to rotate, so that the mango material inside the homogenizing cylinder 1 rotates with the homogenizing cylinder 1, and is fully crushed by the crushing component, so that the pulp starch is further dispersed evenly through secondary homogenization, improving the pulp's fineness, avoiding a rough texture, releasing the natural aroma substances in the mango cells, and enhancing the flavor perception; a feed pipe 3, which is rotatably connected to the mounting base 2 on one side of the homogenizing cylinder 1; a discharge pipe 4, which is rotatably connected to the mounting base 2 on the side of the homogenizing cylinder 1 away from the feed pipe 3; and two auxiliary pipes 5, which are located on the same side of the homogenizing cylinder 1 as the discharge pipe 4, and are respectively located as shown in the figure. Figure 1Above and below the homogenizing cylinder 1, the mango raw material inside the homogenizing cylinder 1 is discharged into the discharge pipe 4 through the auxiliary pipe 5 located above the mounting base 2 during the rotation process; the filter screen 6 is set inside the auxiliary pipe 5. The mango raw material inside the homogenizing cylinder 1 is filtered by the filter screen 6 before being discharged into the discharge pipe 4 through the auxiliary pipe 5. The mango raw material that passes through the filter screen 6 enters the discharge pipe 4, while the mango raw material that does not pass through the filter screen 6 continues to remain in the homogenizing cylinder 1 and is crushed by the crushing component until it passes through the filter screen 6 and enters the discharge pipe 4.

[0024] In this embodiment, the crushing component includes a first motor 7 fixed to the top of the homogenizing cylinder 1. The first motor 7 is a DMKE28-TEC2838. A rotating shaft 8 is fixedly connected to the bottom output end of the first motor 7. A crushing paddle 9 is fixedly installed on the rotating shaft 8. The first motor 7 drives the rotating shaft 8 and the crushing paddle 9 to crush the mango raw material in the homogenizing cylinder 1.

[0025] In this embodiment, the drive assembly includes a second motor 10 fixed to the mounting base 2. The model of the second motor 10 is D110M-040030B-E. The output end of the second motor 10 is fixedly connected to the drive gear 11 via a coupling shaft. The drive gear 11 is meshed with the driven gear 13 fixed to the discharge pipe 4 via a gear belt 12. The second motor 10 drives the coupling shaft to rotate the drive gear 11. The drive gear 11 drives the driven gear 13 and the discharge pipe 4 to rotate via the gear belt 12.

[0026] In this embodiment, one end of the feed pipe 3 is connected to the middle of one side of the homogenizing cylinder 1, and the other end of the feed pipe 3 is rotatably connected to the mounting base 2 through the first bearing seat 14. The other end of the feed pipe 3 extends out of the first bearing seat 14 and is fixedly connected to the first connector 15. The first connector 15 is used to connect to the upstream pipeline of the production line.

[0027] In this embodiment, one end of the discharge pipe 4 is connected to the middle of the homogenizing cylinder 1 on the side away from the feed pipe 3, and the other end of the discharge pipe 4 is rotatably connected to the mounting base 2 through the second bearing seat 16. The other end of the discharge pipe 4 extends out of the second bearing seat 16 and is fixedly connected to the second connector 17. The second connector 17 is used to connect to the downstream pipeline of the production line.

[0028] In this embodiment, the top and bottom of the homogenizing cylinder 1 are provided with inclined guide seats 18. Under the action of the inclined guide seats 18, the mango raw material inside the homogenizing cylinder 1 is accelerated to enter the discharge pipe 4 through the auxiliary pipe 5.

[0029] In this embodiment, the mounting base 2 includes a base, and the first bearing seat 14 and the second bearing seat 16 are both fixed to the top of the base by corresponding support seats. The second motor 10 is fixed on any support seat, and a controller is provided on any support seat. The controller is electrically connected to the first motor 7 and the second motor 10. The controller model is MAM-200, and the controller controls the opening and closing of the first motor 7 and the second motor 10.

[0030] In this embodiment, a groove is provided on the top of the base. The groove is used to prevent the first motor 7 from being obstructed when it rotates with the homogenizing cylinder 1. At the same time, the space occupied by this application is minimized by setting the groove.

[0031] In this embodiment, the homogenizing cylinder 1 is provided with a closable cleaning port 19, which is used to clean impurities inside the homogenizing cylinder 1.

[0032] A mango pulp production line includes a raw material tank, a primary homogenizing device, an elevated tank, a secondary homogenizing device for mango pulp as described in any one of the above, and a filling transfer tank. The raw material tank is connected to the primary homogenizing device, the primary homogenizing device is connected to the elevated tank via a first dual-track rotor pump, the elevated tank is connected to the secondary homogenizing device for mango pulp, and the secondary homogenizing device for mango pulp is connected to the filling transfer tank via a second dual-track rotor pump.

[0033] It should be noted that the primary homogenizing device is a high-pressure homogenizer, while the raw material tank, high-pressure homogenizer, high-level tank, and filling transfer tank are all existing technologies. Figure 4 As shown, the production line consisting of the raw material tank, the high-pressure homogenizer, and the filling transfer tank is an existing production line. Specifically, the raw material tank is connected to the high-pressure homogenizer, and the high-pressure homogenizer is connected to the filling transfer tank through a first double-track rotor pump. The mango pulp secondary homogenization device of this application is connected in series in this existing production line. The mango raw material is crushed twice by the crushing component, and at the same time, the mango raw material inside the homogenizing cylinder 1 is driven to rotate with the homogenizing cylinder 1 by the driving component, so that the mango raw material inside the homogenizing cylinder 1 is fully crushed. Through secondary homogenization, the pulp starch is further dispersed evenly, the pulp fineness is improved, the rough texture is avoided, the natural aroma substances in the mango cells are released, and the flavor perception is enhanced.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A mango puree secondary homogenization device, characterized in that, include: Homogenizing cylinder (1), wherein the homogenizing cylinder (1) is provided with a crushing component for homogenizing mango material; Mounting base (2), the mounting base (2) is provided with a driving component for driving the homogenizing cylinder (1) to rotate, the mango raw material inside the homogenizing cylinder (1) rotates with the homogenizing cylinder (1), and at the same time, through the crushing component, the mango raw material inside the homogenizing cylinder (1) is fully homogenized; Feed pipe (3), one side of the homogenizing cylinder (1) is rotatably connected to the mounting base (2) through the feed pipe (3); The discharge pipe (4) is used to rotatably connect the homogenizing cylinder (1) away from the feed pipe (3) to the mounting base (2). At least one auxiliary tube (5) is located on the same side of the homogenizing cylinder (1) as the discharge pipe (4). The mango raw material inside the homogenizing cylinder (1) can be discharged into the discharge pipe (4) through the auxiliary tube (5) during the rotation process. The filter screen (6) is located inside the auxiliary tube (5). The mango raw material inside the homogenizing cylinder (1) is filtered by the filter screen (6) before being discharged to the discharge pipe (4) through the auxiliary tube (5).

2. The mango pulp secondary homogenizing device according to claim 1, characterized in that: The crushing assembly includes a first motor (7) fixed to the top of the homogenizing cylinder (1), and a rotating shaft (8) fixedly connected to the bottom output end of the first motor (7), and a crushing paddle (9) fixedly installed on the rotating shaft (8).

3. The mango pulp secondary homogenizing device according to claim 1, characterized in that: The drive assembly includes a second motor (10) fixed to the mounting base (2), the output end of the second motor (10) is fixedly connected to the drive gear (11) via a coupling, and the drive gear (11) is meshed with the driven gear (13) fixed on the discharge pipe (4) via a gear belt (12).

4. The mango pulp secondary homogenizing device according to claim 3, characterized in that: One end of the feed pipe (3) is connected to the middle of one side of the homogenizing cylinder (1), and the other end of the feed pipe (3) is rotatably connected to the mounting base (2) through the first bearing seat (14), and the other end of the feed pipe (3) extends out of the first bearing seat (14) and is fixedly connected to the first connector (15).

5. The mango pulp secondary homogenizing device according to claim 1, characterized in that: One end of the discharge pipe (4) is connected to the middle of the side of the homogenizing cylinder (1) away from the feed pipe (3), and the other end of the discharge pipe (4) is rotatably connected to the mounting base (2) through the second bearing seat (16), and the other end of the discharge pipe (4) extends out of the second bearing seat (16) and is fixedly connected to the second connector (17).

6. A mango pulp secondary homogenizing device according to claim 1, characterized in that: The top and bottom of the homogenizing cylinder (1) are provided with inclined guide seats (18).

7. The mango pulp secondary homogenizing device according to claim 4, characterized in that: The The mounting base (2) includes a base, the first bearing seat (14) and the second bearing seat (16) are both fixed to the top of the base by corresponding support seats, the second motor (10) is fixed on any support seat, and any support seat is provided with a controller, the controller being electrically connected to the first motor (7) and the second motor (10).

8. The mango pulp secondary homogenizing device according to claim 7, characterized in that: The base has a groove on the top, which is used to prevent the first motor (7) from being obstructed when it rotates with the homogenizing cylinder (1).

9. The mango pulp secondary homogenizing device according to claim 8, characterized in that: The The homogenizing cylinder (1) is provided with a closable cleaning port (19).

10. A mango puree production line, characterized in that, include: The raw material tank, the primary homogenizing device, the high-level tank, the mango pulp secondary homogenizing device as described in any one of claims 1-9, and the filling transfer tank are provided, wherein the raw material tank is connected to the primary homogenizing device, the primary homogenizing device is connected to the high-level tank via a first dual-channel rotor pump, the high-level tank is connected to the mango pulp secondary homogenizing device, and the mango pulp secondary homogenizing device is connected to the filling transfer tank via a second dual-channel rotor pump.

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