An industrial reactor with a fluid impact protection structure
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]传统工业反应器在处理高速流体进料时,常面临流体直接冲击反应器内壁及底部的问题,长期冲击易导致设备磨损、腐蚀加剧,降低反应器的使用寿命,因此需要改进
[0014]1、该带防流体冲击结构的工业反应器,防护机构中,当高速流体从反应器顶部进入时,导流筒先对流体进行初步聚拢与导向,避免流体直接无序冲击反应器内壁,伺服电机驱动联动杆带动转动叶片转动,转动叶片通过自身旋转产生的作用力,分散流体冲击点的集中受力,弧形表面可将流体的垂直冲击转化为沿弧形面的滑动流,分散冲击能量,避免流体直接冲击反应器底部避免反应器顶部因长期高速冲击出现磨损、腐蚀加剧的问题。
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Figure CN224613838U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial reactor technology, specifically an industrial reactor with a structure to prevent fluid impact. Background Technology
[0002] Industrial reactors are core equipment used in industrial production to realize chemical reaction processes. They are indispensable key devices in fields such as chemical engineering, petrochemicals, pharmaceuticals, materials, and environmental protection. Through precise control of reaction conditions, raw materials undergo predetermined chemical reactions under specific physicochemical environments, ultimately transforming into target products. At the same time, side reactions are minimized, and reaction efficiency and product purity are improved. In industrial production processes, as the core equipment for chemical reactions and material mixing, the stable operation of industrial reactors directly affects production efficiency and product quality.
[0003] Traditional industrial reactors often face the problem of direct impact of fluids on the inner wall and bottom of the reactor when handling high-speed fluid feeds. Long-term impact can lead to increased wear and corrosion of the equipment and reduce the service life of the reactor, so improvements are needed. Utility Model Content
[0004] The purpose of this invention is to provide an industrial reactor with a structure to prevent fluid impact, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an industrial reactor with a fluid impact protection structure, comprising a reactor body, a fixing ring fixedly connected to the periphery of the reactor body, a buffer mechanism provided at the bottom of the fixing ring, a feed pipe fixedly connected to the bottom of the reactor body, an electric valve fixedly connected to the inner side of the feed pipe, and a protective mechanism provided inside the reactor body.
[0006] The protective mechanism includes a guide tube, which is fixedly connected to the top of the inner side of the reactor body. A connecting plate is fixedly connected to the bottom of the guide tube. A linkage rod is rotatably connected to the inner side of the connecting plate. A servo motor is fixedly connected to the front of the linkage rod, which is fixedly connected to the front of the reactor body. Rotating blades are fixedly connected to the periphery of the linkage rod. An arc-shaped buffer plate is fixedly connected to the middle of the inner side of the reactor body. A drive motor is fixedly connected to the bottom of the reactor body. A rotating rod is fixedly connected to the top of the drive motor. The top of the rotating rod is rotatably connected to the middle of the bottom of the arc-shaped buffer plate. A stirring plate is fixedly connected to the periphery of the rotating rod. A sealing ring is fixedly connected to the bottom of the inner side of the reactor body.
[0007] Preferably, a circular hole corresponding to the position of the linkage rod is opened on the inner side of the reactor body, and the linkage rod is rotatably connected to the inner side of the circular hole. Through the circular hole, the linkage rod is rotatably connected to the inner side of the reactor body.
[0008] Preferably, the inner side of the connecting plate is provided with a rotating groove corresponding to the movement trajectory of the rotating blade, and the rotating blade is rotatably connected to the inside of the rotating groove. Through the rotating groove, the rotating blade can rotate inside the connecting plate.
[0009] Preferably, the sealing ring is disposed around the outer periphery of the rotating rod, and the inner side of the sealing ring is in close contact with the outer periphery of the rotating rod. The sealing ring can seal the holes opened at the bottom of the inner side of the reactor body, making it difficult for the fluid inside the reactor body to overflow.
[0010] Preferably, the buffer mechanism includes a slide rod, which is fixedly connected to the bottom of the reactor body. A limiting plate is fixedly connected to the bottom of the slide rod. A sliding cylinder is slidably connected to the periphery of the slide rod. An anti-slip plate is fixedly connected to the bottom of the sliding cylinder. A damping rod is fixedly connected to the bottom of the limiting plate. The damping rod is fixedly connected to the bottom of the inner side of the sliding cylinder. A spring is sleeved around the damping rod.
[0011] Preferably, the bottom of the spring is fixedly connected to the bottom of the inner side of the sliding cylinder, and the top of the spring is fixedly connected to the bottom of the limiting plate. When the reactor body shakes downward, the spring and the damping rod work together to enable the reactor body to quickly return to its original position and absorb the vertical vibration energy.
[0012] Preferably, the inner side of the sliding cylinder is provided with a sliding groove corresponding to the movement trajectory of the limiting plate, and the limiting plate is slidably connected to the inside of the sliding groove. Through the sliding groove, the limiting plate can slide inside the sliding cylinder.
[0013] Compared with the prior art, this utility model provides an industrial reactor with a fluid impact protection structure, which has the following beneficial effects:
[0014] 1. In this industrial reactor with a fluid impact protection structure, when high-speed fluid enters from the top of the reactor, the guide tube first gathers and guides the fluid to prevent it from directly and disorderly impacting the inner wall of the reactor. The servo motor drives the linkage rod to rotate the blades. The rotating blades disperse the concentrated force at the fluid impact point through the force generated by their own rotation. The arc-shaped surface can convert the vertical impact of the fluid into a sliding flow along the arc surface, dispersing the impact energy and preventing the fluid from directly impacting the bottom of the reactor. This also prevents the top of the reactor from experiencing wear and corrosion due to long-term high-speed impact.
[0015] 2. This industrial reactor with anti-fluid impact structure uses a buffer mechanism through the synergistic action of a slide bar, a damping rod, and a spring. When the reactor is subjected to slight shaking caused by external environmental vibration or internal fluid impact, the slide bar can slide along the inner side of the sliding cylinder, driving the limiting plate to compress the spring and the damping rod. The spring absorbs part of the vibration energy through elastic deformation, while the damping rod slows down the vibration transmission speed through its own damping characteristics. The dual buffering effect can effectively prevent vibration from damaging the reactor body. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a front view structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the protective mechanism structure;
[0019] Figure 3 A schematic diagram of the linkage and servo motor structure;
[0020] Figure 4 This is a schematic diagram of the buffer mechanism.
[0021] In the diagram: 1. Reactor body; 2. Protective mechanism; 21. Guide tube; 22. Connecting plate; 23. Rotating blade; 24. Arc-shaped buffer plate; 25. Stirring plate; 26. Rotating rod; 27. Drive motor; 28. Sealing ring; 29. Servo motor; 201. Linkage rod; 3. Fixing ring; 4. Feed pipe; 5. Electric valve; 6. Buffer mechanism; 61. Slide rod; 62. Limiting plate; 63. Damping rod; 64. Anti-slip plate; 65. Sliding tube; 66. Spring. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0024] This utility model provides the following technical solution:
[0025] Example 1
[0026] Please see Figure 1-4 This utility model provides a technical solution: an industrial reactor with a fluid impact protection structure, including a reactor body 1, a fixing ring 3 fixedly connected to the periphery of the reactor body 1, a buffer mechanism 6 provided at the bottom of the fixing ring 3, a feed pipe 4 fixedly connected to the bottom of the reactor body 1, an electric valve 5 fixedly connected to the inner side of the feed pipe 4, and a protective mechanism 2 provided on the inner side of the reactor body 1.
[0027] The protective mechanism 2 includes a guide tube 21, which is fixedly connected to the top of the inner side of the reactor body 1. A connecting plate 22 is fixedly connected to the bottom of the guide tube 21. A linkage rod 201 is rotatably connected to the inner side of the connecting plate 22. A servo motor 29 is fixedly connected to the front of the linkage rod 201. The servo motor 29 is fixedly connected to the front of the reactor body 1. A rotating blade 23 is fixedly connected to the outer periphery of the linkage rod 201. An arc-shaped buffer plate 24 is fixedly connected to the middle of the inner side of the reactor body 1. A drive motor 27 is fixedly connected to the bottom of the reactor body 1. A rotating rod 26 is fixedly connected to the top of the drive motor 27. The top of the rotating rod 26 is rotatably connected to the middle of the bottom of the arc-shaped buffer plate 24. A stirring plate 25 is fixedly connected to the outer periphery of the rotating rod 26. A sealing ring 28 is fixedly connected to the bottom of the inner side of the reactor body 1.
[0028] Furthermore, a circular hole corresponding to the position of the linkage rod 201 is provided on the inner side of the reactor body 1, and the linkage rod 201 is rotatably connected to the inner side of the circular hole. Through the circular hole, the linkage rod 201 is rotatably connected to the inner side of the reactor body 1.
[0029] Furthermore, a rotating groove corresponding to the movement trajectory of the rotating blade 23 is provided on the inner side of the connecting plate 22, and the rotating blade 23 is rotatably connected to the inside of the rotating groove. Through the rotating groove, the rotating blade 23 can rotate inside the connecting plate 22.
[0030] Furthermore, the sealing ring 28 is disposed around the rotating rod 26, and the inner side of the sealing ring 28 is in close contact with the outer side of the rotating rod 26. The sealing ring 28 can seal the hole opened at the bottom of the inner side of the reactor body 1, so that the fluid inside the reactor body 1 is not easy to overflow.
[0031] Example 2
[0032] Please see Figure 1-4 Furthermore, based on Embodiment 1, the buffer mechanism 6 further includes a slide rod 61, which is fixedly connected to the bottom of the reactor body 1. A limiting disk 62 is fixedly connected to the bottom of the slide rod 61. A sliding cylinder 65 is slidably connected to the periphery of the slide rod 61. An anti-slip disk 64 is fixedly connected to the bottom of the sliding cylinder 65. A damping rod 63 is fixedly connected to the bottom of the limiting disk 62. The damping rod 63 is fixedly connected to the bottom of the inner side of the sliding cylinder 65. A spring 66 is sleeved around the damping rod 63.
[0033] Furthermore, the bottom of the spring 66 is fixedly connected to the bottom of the inner side of the sliding cylinder 65, and the top of the spring 66 is fixedly connected to the bottom of the limiting plate 62. When the reactor body 1 shakes downward, the spring 66 and the damping rod 63 work together to enable the reactor body 1 to quickly return to its original position and absorb the vertical vibration energy.
[0034] Furthermore, a sliding groove corresponding to the movement trajectory of the limiting plate 62 is provided on the inner side of the sliding cylinder 65, and the limiting plate 62 is slidably connected to the inside of the sliding groove. Through the sliding groove, the limiting plate 62 can slide inside the sliding cylinder 65.
[0035] In actual operation, when this device is used, when it is necessary to pour industrial fluid raw materials into the inside of the reactor body 1, the industrial fluid raw materials enter the top of the connecting plate 22 through the guide tube 21. The servo motor 29 is turned on, and the servo motor 29 drives the rotating blade 23 to rotate through the linkage rod 201. The rotating blade 23 can push the fluid material on the top of the connecting plate 22 downward, so that the fluid material can fall to the top of the arc-shaped buffer plate 24. The arc-shaped buffer plate 24 can disperse the fluid material, so that the fluid material can be dispersed and fall to the bottom of the inside of the reactor body 1, so that the fluid material is not easy to accumulate and impact the reactor body 1.
[0036] When the fluid material enters the reactor body 1, the reactor body 1 vibrates up and down. The reactor body 1 drives the slide rod 61 and the limiting plate 62 to move downward through the fixed ring 3. The limiting plate 62 squeezes the spring 66 and the damping rod 63. Through the cooperation of the spring 66 and the damping rod 63, the damping rod 63 and the spring 66 drive the slide rod 61 to move upward. The slide rod 61 drives the reactor body 1 to move upward, so that the reactor body 1 can quickly return to its original position and buffer the reactor body 1.
[0037] When it is necessary to stir the fluid material inside the reactor body 1, turn on the drive motor 27 switch, so that the drive motor 27 drives the stirring plate 25 to rotate through the rotating rod 26, so that the stirring plate 25 can stir the fluid material inside the reactor body 1. When it is necessary to discharge the fluid material inside the reactor body 1, open the electric valve 5, so that the stirred fluid material inside the reactor body 1 can be discharged, making it convenient for the staff to collect the fluid material.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. An industrial reactor with a fluid impact protection structure, comprising a reactor body (1), characterized in that: A fixing ring (3) is fixedly connected to the periphery of the reactor body (1), a buffer mechanism (6) is provided at the bottom of the fixing ring (3), a feed pipe (4) is fixedly connected to the bottom of the reactor body (1), an electric valve (5) is fixedly connected to the inside of the feed pipe (4), and a protective mechanism (2) is provided inside the reactor body (1). The protective mechanism (2) includes a guide tube (21), which is fixedly connected to the top of the inner side of the reactor body (1). A connecting plate (22) is fixedly connected to the bottom of the guide tube (21). A linkage rod (201) is rotatably connected to the inner side of the connecting plate (22). A servo motor (29) is fixedly connected to the front of the linkage rod (201). The servo motor (29) is fixedly connected to the front of the reactor body (1). A rotating blade (23) is fixedly connected to the periphery of the linkage rod (201). An arc-shaped buffer plate (24) is fixedly connected to the middle of the inner side of the reactor body (1). A drive motor (27) is fixedly connected to the bottom of the reactor body (1). A rotating rod (26) is fixedly connected to the top of the drive motor (27). The top of the rotating rod (26) is rotatably connected to the middle of the bottom of the arc-shaped buffer plate (24). A stirring plate (25) is fixedly connected to the periphery of the rotating rod (26). A sealing ring (28) is fixedly connected to the bottom of the inner side of the reactor body (1).
2. An industrial reactor with a fluid impact protection structure according to claim 1, characterized in that: The reactor body (1) has a circular hole on its inner side that corresponds to the position of the linkage rod (201), and the linkage rod (201) is rotatably connected to the inner side of the circular hole.
3. An industrial reactor with a fluid impact protection structure according to claim 1, characterized in that: The inner side of the connecting plate (22) is provided with a rotating groove corresponding to the movement trajectory of the rotating blade (23), and the rotating blade (23) is rotatably connected to the inside of the rotating groove.
4. An industrial reactor with a fluid impact protection structure according to claim 1, characterized in that: The sealing ring (28) is disposed around the rotating rod (26), and the inner side of the sealing ring (28) is in contact with the outer side of the rotating rod (26).
5. An industrial reactor with a fluid impact protection structure according to claim 1, characterized in that: The buffer mechanism (6) includes a slide rod (61), which is fixedly connected to the bottom of the reactor body (1). A limiting plate (62) is fixedly connected to the bottom of the slide rod (61). A sliding cylinder (65) is slidably connected to the outside of the slide rod (61). An anti-slip plate (64) is fixedly connected to the bottom of the sliding cylinder (65). A damping rod (63) is fixedly connected to the bottom of the limiting plate (62). The damping rod (63) is fixedly connected to the bottom of the inner side of the sliding cylinder (65). A spring (66) is sleeved around the outside of the damping rod (63).
6. An industrial reactor with a fluid impact protection structure according to claim 5, characterized in that: The bottom of the spring (66) is fixedly connected to the bottom of the inner side of the sliding cylinder (65), and the top of the spring (66) is fixedly connected to the bottom of the limiting plate (62).
7. An industrial reactor with a fluid impact protection structure according to claim 5, characterized in that: The inner side of the sliding cylinder (65) is provided with a sliding groove corresponding to the movement trajectory of the limiting disk (62), and the limiting disk (62) is slidably connected to the inside of the sliding groove.