Aluminum single panel surface dust removal device

Abstract

This application relates to the technical field of dust removal devices, specifically a dust removal device for aluminum single-panel surfaces, comprising: a base; a worktable fixedly connected to the base; and a placement mechanism set on the worktable. Through the cooperation of placement seats, limiting blocks, etc., the aluminum single-panel is easily placed and positioned. It also facilitates the cooperation of slots, bolts, etc., and allows for the replacement of placement seats and limiting blocks of different specifications, thus adapting to different aluminum single-panel surfaces. Through the cooperation of a second motor, threaded shaft, electric cylinder, etc., the brush roller is easily brought into contact with the aluminum single-panel, and the third motor drives the brush roller to rotate and clean the aluminum single-panel. It also facilitates the cooperation of a vacuum cleaner, suction pipe, etc., to collect dust and debris, improving the cleaning effect of the aluminum single-panel. Through the cooperation of a first motor, gears, etc., the placement plate and two placement seats are easily moved, facilitating the pre-placement of aluminum single-panel surfaces and improving the cleaning efficiency and practicality of the aluminum single-panel.

Description

Technical Field

[0001] This utility model relates to the technical field of dust removal devices, specifically a dust removal device for aluminum single-panel surfaces. Background Technology

[0002] Aluminum single-layer panels are building decoration materials that have undergone chromating and other treatments, followed by fluorocarbon spraying technology. During the processing, a large amount of dust and debris is generated, which can easily cause environmental problems in the production workshop. Before painting, aluminum single-layer panels need to be sanded to ensure the smoothness of the paint surface. After sanding, workers need to use brooms to clean the dust and debris on the surface of the aluminum single-layer panels. This process generates a large amount of dust and ash, which can easily be inhaled by workers during the cleaning process, causing great harm to their health.

[0003] A search revealed a utility model patent in China with patent publication number CN217569768U, which discloses a dust removal device for an aluminum panel production workshop. The device generally includes a frame with a dust collection mechanism inside. A workbench is fixedly connected to the inner wall of the frame, and a dust removal brush is positioned above the workbench. In use, the device comprises a motor, a workbench, a dust removal brush, and a drive unit. Driven by the motor, a first drive plate in the drive unit rotates, pushing a second drive plate in the drive unit to swing left and right. This causes the dust removal brush to reciprocate along a limiting post, effectively removing dust and debris from the surface of the aluminum panel. However, the aforementioned devices still have certain shortcomings. For example, when cleaning the surface of aluminum panels, the dust removal brush has a small area, and the aluminum panel needs to be moved manually for cleaning. If the aluminum panel is placed directly on the workbench, it may be moved by the dust removal brush, making cleaning inconvenient. Furthermore, since the dust removal brush can only move left and right, it will also pick up a lot of dust and debris when cleaning the aluminum panel. This dust and debris is not easy to remove and will affect the subsequent cleaning of the aluminum panel, reducing the cleaning effect. Therefore, we propose a dust removal device for the surface of aluminum panels. Utility Model Content

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a dust removal device for aluminum single-panel surfaces. This addresses the problems mentioned in the background section, such as the small area of ​​the dust removal brush when cleaning aluminum single-panel surfaces, the need to manually move the panel during cleaning, and the inconvenience of moving the panel if it is placed directly on the workbench. Furthermore, because the dust removal brush can only move left and right, it accumulates a significant amount of dust and debris during cleaning, which is difficult to remove and negatively impacts subsequent cleaning, thus reducing the overall cleaning effectiveness.

[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a dust removal device for aluminum single-panel surfaces, comprising: Base; A workbench, which is fixedly connected to the base; A placement mechanism is provided, which is set on a workbench. The placement mechanism includes an opening and a placement plate. The opening is located on the workbench, and a toothed plate is fixedly connected inside the opening. The placement plate is located above the workbench, and a support frame is fixedly connected to the placement plate. A rotating shaft is rotatably connected between the support frame and the placement plate. A gear is fixedly sleeved on the rotating shaft, and the gear meshes with the toothed plate. A motor is mounted on the support frame, and the output end of the motor passes through the support frame and is fixedly connected to the rotating shaft. Two placement seats are detachably connected to the placement plate, and four limiting blocks are fixedly connected to the placement seats for placing two aluminum panels. The cleaning mechanism, mounted on a base, includes a vacuum cleaner and a housing. The vacuum cleaner is mounted on the base, and the housing is fixedly connected to a workbench. Two dust hoods are fixedly connected through the housing, and suction pipes are connected to the two dust hoods and connected to the suction end of the vacuum cleaner. A threaded shaft is rotatably connected inside the housing, and a fixed shaft is fixedly connected inside the housing. A movable groove is threaded onto the threaded shaft and slidably connected to the fixed shaft. A second motor is mounted on the housing, and the output end of the second motor passes through the housing and is fixedly connected to the threaded shaft. An electric cylinder is mounted in the movable groove, and a lifting frame is fixedly connected to the output end of the electric cylinder. A third motor is mounted on the lifting frame, and two mounting blocks are rotatably connected inside the lifting frame. The output end of the third motor passes through the lifting frame and is fixedly connected to one of the mounting blocks. A brush roller is detachably connected between the two mounting blocks for cleaning and dust removal from the aluminum panels.

[0006] Preferably, the placement plate has a slot, the placement seat is located in the slot, and the placement seat is connected to the placement plate by two bolts.

[0007] Furthermore, the brush roller has two mounting grooves, the mounting block is located in the mounting grooves, and the mounting block is connected to the brush roller by two bolts.

[0008] Furthermore, a cover plate is rotatably connected to the box body, and a latch lock is installed between the cover plate and the box body. An observation window is provided on the cover plate, and two dust curtains are provided on the box body.

[0009] Furthermore, two telescopic rods are fixedly connected inside the movable slot, and the telescopic rods are fixedly connected to the lifting frame.

[0010] Based on the aforementioned scheme, two sliding grooves are provided on the workbench, and a slider is slidably connected in the sliding groove, and the slider is fixedly connected to the placement plate.

[0011] (III) Beneficial Effects Compared with the prior art, this utility model provides a dust removal device for aluminum single-panel surfaces, which has the following beneficial effects: This aluminum panel surface dust removal device, through the cooperation of placement seats and limiting blocks, facilitates the placement and positioning of aluminum panels. It also facilitates the use of slots and bolts, allowing for the replacement of placement seats and limiting blocks of different specifications to suit various aluminum panels. The cooperation of motor two, threaded shaft, and electric cylinder facilitates the contact between the brush roller and the aluminum panel, enabling motor three to drive the brush roller to rotate and clean the panel. The rotating brush roller flings out dust and debris, preventing them from adhering to the brush roller. This facilitates the cooperation of a vacuum cleaner and suction pipe to collect dust and debris, improving the cleaning effect of the aluminum panels. The cooperation of motor one and gears facilitates the movement of the placement plate and two placement seats, allowing for the pre-placement of aluminum panels and improving the cleaning efficiency and practicality of the aluminum panels. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present application; Figure 2 This is a three-dimensional structural diagram of the cover plate in the open state of this application; Figure 3 This is a three-dimensional structural schematic diagram showing a partial cross-section of the workbench of this application; Figure 4 This is a three-dimensional structural diagram of the motor, brush roller, and other components used in this application.

[0013] In the diagram: 1. Base; 2. Workbench; 3. Placement plate; 4. Toothed plate; 5. Support frame; 6. Gear; 7. Motor 1; 8. Placement seat; 9. Vacuum cleaner; 10. Box; 11. Vacuum hood; 12. Vacuum hose; 13. Threaded shaft; 14. Moving slot; 15. Motor 2; 16. Electric cylinder; 17. Lifting frame; 18. Motor 3; 19. Mounting block; 20. Brush roller; 21. Slot; 22. Bolt 2; 23. Hook and loop lock; 24. Observation window; 25. Dustproof curtain; 26. Telescopic rod; 27. Slider. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0015] Please see Figures 1-4 Aluminum single-panel surface dust removal device, including: Base 1; Workbench 2 is fixedly connected to base 1; The placement mechanism is set on the workbench 2 and includes an opening and a placement plate 3. The opening is opened on the workbench 2, and a toothed plate 4 is fixedly connected inside the opening. The placement plate 3 is located above the workbench 2, and a support frame 5 is fixedly connected to the placement plate 3. A rotating shaft is rotatably connected between the support frame 5 and the placement plate 3. A gear 6 is fixedly sleeved on the rotating shaft, and the gear 6 meshes with the toothed plate 4. A motor 7 is installed on the support frame 5, and the output end of the motor 7 passes through the support frame 5 and is fixedly connected to the rotating shaft. Two placement seats 8 are detachably connected to the placement plate 3, and four limiting blocks are fixedly connected to the placement seats 8. The two placement seats 8 are used to place two aluminum panels, and the four limiting blocks are used to limit the aluminum panels to ensure the stability of the cleaning process. The gear 6, rotating shaft, etc. are used to move the placement plate 3. The cleaning mechanism is mounted on the base 1 and includes a vacuum cleaner 9 and a housing 10. The vacuum cleaner 9 is mounted on the base 1, and the housing 10 is fixedly connected to the workbench 2. Two dust hoods 11 are fixedly connected through the housing 10, and dust suction pipes 12 are connected to the two dust hoods 11. The dust suction pipes 12 are connected to the suction end of the vacuum cleaner 9. A threaded shaft 13 is rotatably connected inside the housing 10, and a fixed shaft is fixedly connected inside the housing 10. A movable groove 14 is threadedly connected to the threaded shaft 13, and the movable groove 14 is slidably connected to the fixed shaft. A second motor 15 is mounted on the housing 10, and the output end of the second motor 15 passes through the housing 10 and is connected to... A threaded shaft 13 is fixedly connected. An electric cylinder 16 is installed in the moving slot 14. The output end of the electric cylinder 16 is fixedly connected to a lifting frame 17. A motor 18 is installed on the lifting frame 17. Two mounting blocks 19 are rotatably connected inside the lifting frame 17. The output end of the motor 18 passes through the lifting frame 17 and is fixedly connected to one of the mounting blocks 19. A brush roller 20 is detachably connected between the two mounting blocks 19. A vacuum cleaner 9 is used to suck up dust and impurities. A second motor 15 is used to move the moving slot 14 and the lifting frame 17. The electric cylinder 16 is used to raise and lower the lifting frame 17. The third motor 18 is used to drive the brush roller 20 to clean and remove dust from the aluminum panel.

[0016] The placement plate 3 has a slot 21, and the placement seat 8 is located in the slot 21. The placement seat 8 is connected to the placement plate 3 by two bolts, which is used to facilitate the replacement of different placement seats 8 and limit blocks, so as to be suitable for aluminum single panels of different specifications.

[0017] Two mounting slots are provided on the brush roller 20. The mounting block 19 is located in the mounting slot. The mounting block 19 is connected to the brush roller 20 by bolt 22, which is used to facilitate the installation, removal and replacement of the brush roller 20.

[0018] A cover plate is rotatably connected to the enclosure 10. The cover plate and the enclosure 10 are equipped with a latch lock 23 for easy replacement and maintenance of internal components. An observation window 24 is provided on the cover plate for easy observation of the internal situation. Two dust curtains 25 are provided on the enclosure 10 for shielding purposes.

[0019] Two telescopic rods 26 are fixedly connected inside the moving slot 14, and the telescopic rods 26 are fixedly connected to the lifting frame 17.

[0020] Two slides are provided on the workbench 2, and sliders 27 are slidably connected in the slides. Slider 27 is fixedly connected to the placement plate 3 to improve the stability of the placement plate 3 when it moves.

[0021] It should be further explained that the motor 7, motor 15, motor 18, electric cylinder 16, and vacuum cleaner 9 in this embodiment are conventional devices known to those skilled in the art and available on the market. Models can be selected or customized according to actual needs. In this patent, we only use them without improving their structure and function. Their setting method, installation method, and electrical connection method can be easily explained by those skilled in the art by following the instructions for use. They will not be described in detail here. In addition, motor 7, motor 15, motor 18, electric cylinder 16, and vacuum cleaner 9 are equipped with matching control switches. The installation position of the control switches can be selected according to actual usage needs to facilitate operation and control by the operator.

[0022] In summary, the working principle and process of this aluminum panel surface dust removal device are as follows: First, place the device at the desired location and connect motors 7, 15, and 18 according to the corresponding instructions to establish forward and reverse circuits. Then, during use, place the aluminum panel between the four limit blocks on the placement seat 8, start motor 7, which drives gear 6 to rotate. Gear 6 engages with gear plate 4, moving the placement plate 3 and the two placement seats 8. The aluminum panel then enters the housing 10. The operator then moves another empty placement seat... An aluminum panel is placed on seat 8. Electric cylinder 16 drives lifting frame 17 to descend, bringing brush roller 20 into contact with the aluminum panel. Motor 3 18 drives brush roller 20 to rotate and clean the aluminum panel. At this time, motor 2 15 drives threaded shaft 13 to rotate. Threaded shaft 13 drives moving groove 14 to move on fixed shaft, which facilitates the movement of electric cylinder 16, lifting frame 17, brush roller, etc. In this way, brush roller 20 can clean the aluminum panel. Vacuum cleaner 9 collects dust and debris through suction pipe 12, improving the cleaning effect and efficiency of aluminum panel cleaning.

[0023] The above embodiments merely illustrate specific implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. An apparatus for removing dust from the surface of an aluminum veneer, characterized by, include: Base (1); Workbench (2), which is fixedly connected to base (1); The placement mechanism is set on the workbench (2). The placement mechanism includes an opening and a placement plate (3). The opening is opened on the workbench (2). A toothed plate (4) is fixedly connected inside the opening. The placement plate (3) is located above the workbench (2). A support frame (5) is fixedly connected on the placement plate (3). A rotating shaft is rotatably connected between the support frame (5) and the placement plate (3). A gear (6) is fixedly sleeved on the rotating shaft. The gear (6) meshes with the toothed plate (4). A motor (7) is installed on the support frame (5). The output end of the motor (7) passes through the support frame (5) and is fixedly connected to the rotating shaft. Two placement seats (8) are detachably connected on the placement plate (3). Four limiting blocks are fixedly connected on the placement seats (8). The cleaning mechanism is mounted on a base (1) and includes a vacuum cleaner (9) and a housing (10). The vacuum cleaner (9) is mounted on the base (1), and the housing (10) is fixedly connected to a workbench (2). Two vacuum hoods (11) are fixedly connected through the housing (10), and vacuum pipes (12) are connected to the two vacuum hoods (11). The vacuum pipes (12) are connected to the vacuuming end of the vacuum cleaner (9). A threaded shaft (13) is rotatably connected inside the housing (10), and a fixed shaft is fixedly connected inside the housing (10). A movable groove (14) is threadedly connected to the threaded shaft (13). The housing (10) is slidably connected to the fixed shaft. A second motor (15) is installed on the housing (10). The output end of the second motor (15) passes through the housing (10) and is fixedly connected to the threaded shaft (13). An electric cylinder (16) is installed in the moving groove (14). A lifting frame (17) is fixedly connected to the output end of the electric cylinder (16). A third motor (18) is installed on the lifting frame (17). Two mounting blocks (19) are rotatably connected in the lifting frame (17). The output end of the third motor (18) passes through the lifting frame (17) and is fixedly connected to one of the mounting blocks (19). A brush roller (20) is detachably connected between the two mounting blocks (19).

2. The aluminum veneer surface dusting apparatus of claim 1, wherein: The placement plate (3) has a slot (21) and the placement seat (8) is located in the slot (21). The placement seat (8) and the placement plate (3) are connected by two bolts.

3. The aluminum single-panel surface dust removal device according to claim 2, characterized in that: The brush roller (20) has two mounting grooves, and the mounting block (19) is located in the mounting groove. The mounting block (19) is connected to the brush roller (20) by bolt two (22).

4. The aluminum single-panel surface dust removal device according to claim 3, characterized in that: A cover plate is rotatably connected to the box (10), and a latch lock (23) is installed on the cover plate and the box (10). An observation window (24) is provided on the cover plate, and two dust curtains (25) are provided on the box (10).

5. The aluminum single-panel surface dust removal device according to claim 4, characterized in that: Two telescopic rods (26) are fixedly connected inside the moving slot (14), and the telescopic rods (26) are fixedly connected to the lifting frame (17).

6. The aluminum single-panel surface dust removal device according to claim 5, characterized in that: Two slides are provided on the workbench (2), and a slider (27) is slidably connected in the slide. The slider (27) is fixedly connected to the placement plate (3).

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