A copper wire unwinding emergency stop device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]上述的技术方案中,通过收线组件使放线组件上的铝线经缩颈模具后进行拉细,但是,在收线的过程中,放线组件上的线可能会出现打结的情况,当线出现打结情况时,由于放线组件是固定的,那么在持续收线过程中,线会损坏
[0022] In this invention, copper wire is wound onto a rotatable frame of a trolley. When the copper wire gets knotted, the winding mechanism pulls the trolley, causing it to move in the winding direction. This pushes the contact plate, causing the block on the connecting rod to contact the limit switch, thus stopping the winding mechanism and preventing damage to the copper wire and equipment.
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Figure CN224619303U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of copper wire production technology, specifically an emergency stop device for unwinding copper wire. Background Technology
[0002] Copper wire, as a widely used conductor material, possesses excellent electrical conductivity, good mechanical properties, and superior corrosion resistance, playing a vital role in electronics, power, communications, and construction. Its background technology originates from the metallic properties of copper; through years of smelting and processing optimization, various specifications and types of copper wire products have been developed.
[0003] CN202211693973.9 discloses an aluminum wire drawing device and its usage method, relating to the field of aluminum wire production technology. The aluminum wire drawing device includes a support assembly, with a wire feeding assembly and a wire take-up assembly respectively disposed at both ends of the support assembly. A balancing assembly, a mold support, and a guide wheel assembly are sequentially mounted on the support assembly between the wire feeding assembly and the wire take-up assembly. The balancing assembly includes a motor plate, a dust collection box, a power assembly, a fixed guide roller, and a movable guide roller.
[0004] In the above technical solution, the aluminum wire on the wire feeding assembly is drawn thinner after passing through the necking die by the wire feeding assembly. However, during the wire feeding process, the wire on the wire feeding assembly may get tangled. When the wire gets tangled, since the wire feeding assembly is fixed, the wire will be damaged during the continuous wire feeding process. Utility Model Content
[0005] The purpose of this invention is to solve the above-mentioned problems and provide an emergency stop device for unwinding copper wire. This device winds the copper wire onto a rotatable rotating frame of a trolley. When the copper wire gets knotted, the winding mechanism pulls the trolley, causing it to move in the winding direction. This causes the trolley to push the contact plate, making the contact block on the connecting rod contact the limit switch, thereby stopping the winding mechanism and preventing damage to the copper wire.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An emergency stop device for unwinding copper wire includes a trolley, a base frame, a necking mold, and a take-up mechanism arranged in sequence; the trolley is equipped with a rotatable rotating frame, on which copper wire is wound, and one end of the copper wire is wound around the take-up mechanism after passing through the necking mold, and is then wound up by the take-up mechanism.
[0008] A connecting rod is movably threaded through the base frame, and a contact plate is provided at the end of the connecting rod facing the trolley. A first spring is sleeved between the contact plate and the base frame.
[0009] The base frame is provided with a limit switch on the side facing away from the contact plate, and the connecting rod is provided with a stop block at the end away from the trolley;
[0010] When the copper wire wound on the rotating frame gets knotted, the take-up mechanism pulls the trolley and pushes the contact plate so that the contact block contacts the limit switch, thereby stopping the take-up mechanism from winding.
[0011] In the above-mentioned emergency stop device for unwinding copper wire, there are two connecting rods, and the two connecting rods are arranged side by side along the length of the base frame. The ends of the two connecting rods are connected by the contact plate, and the contact block is provided on one of the connecting rods.
[0012] In the above-mentioned emergency stop device for unwinding copper wire, the base frame is further provided with two U-shaped guide plates and a second guide plate on the side facing the trolley.
[0013] The openings of the first guide plate and the second guide plate are arranged opposite to each other. One end of the contact plate is slidably connected in the opening of the first guide plate, and the other end is slidably connected in the opening of the second guide plate.
[0014] A first limiting bolt is threaded to the end of the first guide plate near the trolley, and a second limiting bolt is threaded to the end of the second guide plate near the trolley.
[0015] In the above-mentioned emergency stop device for unwinding copper wire, the thinning device further includes a base, and the base frame and the necking mold are sequentially arranged on the base.
[0016] In the above-mentioned emergency stop device for unwinding copper wire, a fixed plate is provided on the side of the base frame facing away from the contact plate, and the limit switch is located on the side of the fixed plate near the connecting rod.
[0017] In the above-mentioned emergency stop device for unwinding copper wire, a fixed rod and a sliding seat are also included. The fixed plate is provided with a sliding groove on the side near the connecting rod. The fixed rod is vertically arranged in the sliding groove, and one end of the fixed rod is connected to the top wall of the sliding groove, and the other end is connected to the base.
[0018] One end of the sliding seat is movably connected to the slide groove, a second spring is sleeved on the fixed rod, the second spring is located between the bottom of the sliding seat and the base, and the limit switch is set on the sliding seat.
[0019] In the above-mentioned emergency stop device for unwinding copper wire, the trolley includes a base plate, a turntable mounted on the base plate, and a connecting frame mounted on the turntable. The bottom of the base plate is provided with multiple casters, and the end of the base plate near the contact plate is provided with a mounting plate for contacting the contact plate. The copper wire is wound on the connecting frame.
[0020] In the above-mentioned emergency stop device for unwinding copper wire, the take-up mechanism includes a fixed frame and a take-up roller rotatably connected to the fixed frame. The fixed frame is equipped with a motor for driving the take-up roller to rotate. The motor is connected to one end of the take-up roller. The copper wire wound on the rotating frame is wound onto the take-up roller after passing through a necking mold.
[0021] Compared with the prior art, the beneficial effects of this utility model are:
[0022] In this invention, copper wire is wound onto a rotatable frame of a trolley. When the copper wire gets knotted, the winding mechanism pulls the trolley, causing it to move in the winding direction. This pushes the contact plate, causing the block on the connecting rod to contact the limit switch, thus stopping the winding mechanism and preventing damage to the copper wire and equipment. Attached Figure Description
[0023] Figure 1 This is a perspective view of an emergency stop device for unwinding copper wire according to Embodiment 1;
[0024] Figure 2 This is a perspective view of the base frame of an emergency stop device for unwinding copper wire according to Embodiment 1;
[0025] Figure 3 yes Figure 2 Enlarged diagram of A in the middle;
[0026] The figure labels for each figure are as follows:
[0027] 1. Cart; 11. Base plate; 12. Rotating frame; 121. Turntable; 122. Connecting frame; 13. Casters; 14. Mounting plate; 2. Base frame; 21. First guide plate; 211. First limit bolt; 22. Second guide plate; 221. Second limit bolt; 23. Fixing plate; 231. Slide groove; 3. Necking mold; 4. Take-up mechanism; 41. Fixing frame; 42. Take-up roller; 5. Limit switch; 6. Connecting rod; 61. Contact plate; 62. First spring; 63. Block; 7. Base; 8. Fixing rod; 81. Second spring; 9. Sliding seat. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Example 1
[0030] refer to Figures 1-3 An emergency stop device for unwinding copper wire includes a trolley 1, a base frame 2, a necking mold 3, and a take-up mechanism 4 arranged in sequence. The trolley 1 is equipped with a rotatable rotating frame 12, on which copper wire is wound. One end of the copper wire passes through the necking mold 3 and is wound onto the take-up mechanism 4, and is then wound up by the take-up mechanism 4.
[0031] A connecting rod 6 is movably threaded through the base frame 2. A contact plate 61 is provided at one end of the connecting rod 6 facing the trolley 1. A first spring 62 is sleeved between the contact plate 61 and the base frame 2.
[0032] The base frame 2 is provided with a limit switch 5 on the side facing away from the contact plate 61, and the connecting rod 6 is provided with a stop block 63 at the end away from the trolley 1;
[0033] When the copper wire wound on the rotating frame 12 gets knotted, the take-up mechanism 4 pulls the trolley 1 and pushes the contact plate 61 so that the contact block 63 contacts the limit switch 5, thereby stopping the take-up mechanism 4 from winding.
[0034] The necking mold 3 has been disclosed in Chinese patent CN 115889482A, so the structure of the necking mold 3 will not be described in detail in this embodiment.
[0035] In this design, the worker first pulls out one end of the copper wire wound on the rotatable rotating frame 12, passes it through the necking mold 3, and then winds it onto the take-up mechanism 4. The take-up mechanism 4 winds the wire, continuously pulling it out and thinning it after passing through the necking mold 3. When the copper wire on the rotatable rotating frame 12 gets knotted, the take-up mechanism 4 pulls the trolley 1, causing it to move. The trolley 1 then hits and pushes the contact plate 61. Since the connecting rod 6 is movable, this compresses the first spring 62 and causes the contact block 63 to touch the limit switch 5, thereby stopping the take-up mechanism 4 from winding. Afterward, the worker unties the knot, resets the trolley 1, and restarts the take-up mechanism 4. In this way, damage to the copper wire and the equipment can be avoided.
[0036] In this embodiment, there are two connecting rods 6, which are arranged side by side along the length of the base frame 2. The ends of the two connecting rods 6 are connected by the contact plate 61, and the contact block 63 is disposed on one of the connecting rods 6. The two connecting rods 6 can improve the stability of the contact plate 61 during movement.
[0037] Preferably, the base frame 2 is further provided with two U-shaped guide plates 21 and 22 on the side facing the trolley 1;
[0038] The openings of the first guide plate 21 and the second guide plate 22 are arranged opposite to each other. One end of the contact plate 61 is slidably connected in the opening of the first guide plate 21, and the other end is slidably connected in the opening of the second guide plate 22.
[0039] The first guide plate 21 has a first limiting bolt 211 threadedly connected to one end near the trolley 1, and the second guide plate 22 has a second limiting bolt 221 threadedly connected to one end near the trolley 1.
[0040] Specifically, a first guide plate 21 and a second guide plate 22 are provided on the side of the base frame 2 facing the trolley 1, and the two ends of the touch plate 61 are respectively movably connected to the openings of the first guide plate 21 and the second guide plate 22, which can move and guide, and improve the stability of the touch plate 61 during movement.
[0041] Furthermore, to prevent the contact plate 61 from detaching from the first guide plate 21 and the second guide plate 22 when the first spring 62 is reset, the first limiting bolt 211 and the second limiting bolt 221 are respectively vertically set on the end of the first guide plate 21 and the second guide plate 22 near the trolley 1. In this way, the first limiting bolt 211 and the second limiting bolt 221 can limit the contact plate 61 and facilitate the replacement of the first spring 62.
[0042] In this embodiment, the thinning device further includes a base 7, and the base frame 2 and the necking mold 3 are sequentially arranged on the base 7;
[0043] The base frame 2 is provided with a fixing plate 23 on the side opposite to the contact plate 61, and the limit switch 5 is provided on the side of the fixing plate 23 near the connecting rod 6.
[0044] It also includes a fixed rod 8 and a sliding seat 9. The fixed plate 23 is provided with a sliding groove 231 on the side near the connecting rod 6. The fixed rod 8 is vertically arranged in the sliding groove 231, and one end of the fixed rod 8 is connected to the top wall of the sliding groove 231, and the other end is connected to the base 7.
[0045] One end of the sliding seat 9 is movably connected to the slide groove 231. A second spring 81 is sleeved on the fixed rod 8. The second spring 81 is located between the bottom of the sliding seat 9 and the base 7. The limit switch 5 is disposed on the sliding seat 9.
[0046] Specifically, the limit switch 5 is electrically connected to the motor. After the contact block 63 touches the limit switch 5, the winding mechanism 4 stops. However, in order to prevent the contact block from continuing to move and passing the limit switch 5, and being blocked by the limit switch 5 when the first spring 62 drives the contact plate 61 to reset, the worker can press down the sliding seat 9 and position the limit switch 5 below the contact block 63. In this way, when the first spring 62 resets, it will not be blocked by the limit switch 5 and the contact block 63 will return to its original position.
[0047] Preferably, the trolley 1 includes a base plate 11, a turntable 121 disposed on the base plate 11, and a connecting frame 122 disposed on the turntable 121. The bottom of the base plate 11 is provided with a plurality of universal wheels 13, and the end of the base plate 11 near the touch plate 61 is provided with a mounting plate 45 for contacting the touch plate 61; copper wire is wound on the connecting frame 122.
[0048] Furthermore, the connecting frame 122 is set on the turntable 121, which is higher than the mounting plate 14. When the winding mechanism 4 winds up the wire, it drives the turntable 121 to rotate so that the copper wire is released. When the copper wire is knotted, the winding mechanism 4 will pull the base plate 11 towards the contact plate 61. Under the continuous pulling of the winding mechanism 4, the mounting plate 45 will touch the contact plate 61, thereby pushing the contact plate 61 and causing the contact block 63 to touch the limit switch 5.
[0049] Preferably, the take-up mechanism 4 includes a fixed frame 41 and a take-up roller 42 rotatably connected to the fixed frame 41. The fixed frame 41 is provided with a motor (not shown in the figure) for driving the take-up roller 42 to rotate. The motor is connected to one end of the take-up roller 42. The copper wire wound on the rotating frame 12 is wound onto the take-up roller 42 after passing through the necking mold 3.
[0050] Furthermore, one end of the copper wire is wound around the take-up roller 42. The rotation of the take-up roller 42 is driven by a motor, which in turn pulls out the copper wire from the rotating frame 12 and makes it thinner after passing through the necking mold 3.
[0051] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements or modifications can be made without departing from the principle of the present utility model, and these improvements or modifications should also be considered within the protection scope of the present utility model.
Claims
1. A copper wire unwinding emergency stop device, characterized by, The device includes a trolley, a base frame, a necking mold, and a take-up mechanism arranged in sequence. The trolley is equipped with a rotatable rotating frame on which copper wire is wound. One end of the copper wire passes through the necking mold and is wound onto the take-up mechanism, which then winds it up. A connecting rod is movably threaded through the base frame, and a contact plate is provided at the end of the connecting rod facing the trolley. A first spring is sleeved between the contact plate and the base frame. The base frame is provided with a limit switch on the side facing away from the contact plate, and the connecting rod is provided with a stop block at the end away from the trolley; When the copper wire wound on the rotating frame gets knotted, the take-up mechanism pulls the trolley and pushes the contact plate so that the contact block contacts the limit switch, thereby stopping the take-up mechanism from winding.
2. A copper wire unwinding emergency stop device according to claim 1, characterized in that, There are two connecting rods, which are arranged side by side along the length of the base frame. The ends of the two connecting rods are connected by the contact plate, and the contact block is provided on one of the connecting rods.
3. A copper wire unwinding emergency stop device according to claim 1, characterized in that, The base frame is also equipped with two U-shaped guide plates on the side facing the trolley; The openings of the first guide plate and the second guide plate are arranged opposite to each other. One end of the contact plate is slidably connected in the opening of the first guide plate, and the other end is slidably connected in the opening of the second guide plate. A first limiting bolt is threaded to the end of the first guide plate near the trolley, and a second limiting bolt is threaded to the end of the second guide plate near the trolley.
4. A copper wire unwinding emergency stop device according to claim 1, characterized in that, The emergency stop device for unwinding copper wire also includes a base, on which the base frame and the necking mold are sequentially arranged.
5. A copper wire unwinding emergency stop device according to claim 4, characterized in that, The base frame has a fixing plate on the side facing away from the contact plate, and the limit switch is located on the side of the fixing plate near the connecting rod.
6. A copper wire unwinding emergency stop device according to claim 5, characterized in that, It also includes a fixed rod and a sliding seat. The fixed plate has a groove on the side near the connecting rod. The fixed rod is vertically arranged in the groove, and one end of the fixed rod is connected to the top wall of the groove, and the other end is connected to the base. One end of the sliding seat is movably connected to the slide groove, a second spring is sleeved on the fixed rod, the second spring is located between the bottom of the sliding seat and the base, and the limit switch is set on the sliding seat.
7. A copper wire unwinding emergency stop device according to claim 1, characterized in that, The trolley includes a base plate, a turntable mounted on the base plate, and a connecting frame mounted on the turntable. The bottom of the base plate is provided with multiple casters, and the end of the base plate near the touch plate is provided with a mounting plate for contacting the touch plate. Copper wire is wound on the connecting frame.
8. A copper wire unwinding emergency stop device according to claim 1, characterized in that, The take-up mechanism includes a fixed frame and a take-up roller rotatably connected to the fixed frame. The fixed frame is equipped with a motor for driving the take-up roller to rotate. The motor is connected to one end of the take-up roller. The copper wire wound on the rotating frame is wound onto the take-up roller after passing through a necking mold.
Citation Information
Patent Citations
Fine-drawing device for aluminum wire production and use method of fine-drawing device
CN115889482A