An automatic spray curing device for cap beams
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2026-08-11
AI Technical Summary
在高温天气,水分蒸发较快,极端情况下甚至出现每隔30分钟就要喷淋一次的情况,而施工人员进行频繁喷淋会耗费大量人力,因此产生了对于自动喷淋技术的需求
[0016]In summary, this utility model has at least one of the following advantages:
Smart Images

Figure CN224620437U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cap beam construction technology, specifically to an automatic spray curing device for cap beams. Background Technology
[0002] Cap beams are common components of viaducts, typically constructed of reinforced concrete. During construction, the concrete requires water curing to prevent cracking.
[0003] In traditional technology, spraying technology for the top surface of the bridge cap is relatively mature and there is a considerable amount of equipment available. However, there is less equipment available for spraying the bottom surface of the bridge cap, and construction workers still mostly stand under the bridge and use high-pressure water guns to spray the water. In hot weather, the water evaporates quickly, and in extreme cases, spraying may be required every 30 minutes. Frequent spraying by construction workers consumes a lot of manpower, thus creating a demand for automated spraying technology. Summary of the Invention
[0004] In order to meet the demand for "automatic spraying technology on the bottom surface of cap beams" mentioned in the background art, this utility model provides an automatic spraying maintenance device for cap beams.
[0005] The technical solution adopted by this utility model to meet the above-mentioned technical requirements is:
[0006] An automatic sprinkler curing device for cap beams includes a bottom support clamp, a support frame capable of being pressed against the top surface of the bottom support clamp, and a sprinkler module installed on the upper surface of the support frame; the sprinkler module is connected and communicates with an external automatic water supply module; the bottom support clamp is clamped and installed on the outer surface of the upright support column; the support frame is M-shaped, and the support frame has a first slot and a second slot for horizontally clamping two of the upright support columns respectively; the support frame includes a main rod, a central rod group, a first edge rod group, a second edge rod group, a first clamping rod, and a second clamping rod; the central... The end of the rod assembly is connected to the middle of the main rod in a T-shape, one end of the main rod is connected to the first edge rod assembly in an L-shape, and the other end of the main rod is connected to the second edge rod assembly in an L-shape; the first slot is disposed between the first edge rod assembly and the central rod assembly, and the second slot is disposed between the first edge rod assembly and the central rod assembly; two first clamping rods are provided and are respectively installed and fixed in the first slot and the second slot; two second clamping rods are provided and are respectively detachably installed at the opening positions of the first slot and the second slot.
[0007] As a further optimization of this utility model, the first clamping rod is provided with a first arc-shaped part in the middle that can fit and conform to the outer wall of the support column.
[0008] As a further optimization of this utility model, the second clamping rod is shaped like a "Z"; the middle part of the second clamping rod is provided with a second arc-shaped part that can adapt to and fit the outer wall of the support column; the first arc-shaped part and the second arc-shaped part are used to clamp the support column from both sides.
[0009] As a further optimization of this utility model, the central rod assembly includes a central horizontal rod and a central vertical rod; one end of the central horizontal rod is vertically and fixedly connected to the main rod body, and the other end is vertically and fixedly connected to the central vertical rod; the central vertical rod and the main rod body are arranged parallel to each other.
[0010] As a further optimization of this utility model, the first edge rod group includes a first horizontal rod and a first vertical rod; one end of the first horizontal rod is vertically and fixedly connected to the main rod body, and the other end is vertically and fixedly connected to the first vertical rod; the first vertical rod and the main rod body are arranged parallel to each other.
[0011] As a further optimization of this utility model, the second edge rod group includes a second horizontal rod and a second vertical rod; one end of the second horizontal rod is vertically and fixedly connected to the main rod body, and the other end is vertically and fixedly connected to the second vertical rod; the second vertical rod and the main rod body are arranged parallel to each other.
[0012] As a further optimization of this utility model, the first clamping rod and the main rod are arranged parallel to each other; one end of the first clamping rod is fixedly connected to the central crossbar, and the other end is fixedly connected to the first crossbar or the second crossbar.
[0013] As a further optimization of this utility model, one end of the second clamping rod is detachably connected to the central longitudinal rod, and the other end is detachably connected to the first longitudinal rod or the second longitudinal rod.
[0014] As a further optimization of this utility model, the support frame also includes reinforcing rods. Two reinforcing rods are provided and are fixedly connected in an inverted V shape. The two ends of the main rod are respectively fixedly connected to the two reinforcing rods to form a triangular support structure.
[0015] As a further optimization of this utility model, the spray module includes a main water pipe and branch water pipes, which are connected and interconnected; the main water pipe is installed above the main pole, and the branch water pipes are installed above the central crossbar, the first crossbar, or the second crossbar; the automatic water supply module includes an external water tank, an external water pump, a water supply hose, and a time relay; the external water tank is connected to the external water pump, one end of the water supply hose is connected to the external water pump, and the other end is connected to the main water pipe; the external water pump is electrically connected to the time relay, and the time relay is electrically connected to an external power supply.
[0016] In summary, this utility model has at least one of the following advantages:
[0017] (1) This utility model has a simple structure and reliable function. The support frame and the spraying module are installed under the cap beam using the bottom support clamp. The spraying module can spray water upward to achieve spraying on the bottom surface of the cap beam. The automatic water supply module provides water to the spraying module intermittently to achieve intermittent automatic spraying. This utility model can adapt to the construction needs of high-frequency upward spraying, reduce the need for manpower, and improve the degree of automation.
[0018] (2) The support frame is in the shape of an m and is provided with a first slot and a second slot for accommodating two support columns. The support frame and the spray module can be inserted horizontally under the cover beam rather than diagonally below it, so as to achieve full spraying of the bottom surface of the cover beam and avoid the formation of spray dead angles.
[0019] (3) The support column is inserted into the first slot or the second slot, and the first clamping rod and the second clamping rod clamp the support column from both sides, thereby achieving horizontal positioning of the support frame, thus achieving stable installation of this utility model, avoiding shaking of the sprayed water column, and thus enabling the sprayed water column to spray towards the bottom surface of the cover beam rather than the side.
[0020] (4) The second clamping rod is shaped like a "Z". The end of the second clamping rod can be inserted into the first slot and the side opening of the second slot to achieve sealing and prevent the support column from coming out. The end of the second clamping rod is detachably connected to the central longitudinal rod / first longitudinal rod / second longitudinal rod, which has a convenient construction method, simplifies the operation steps of the user, and improves the overall construction efficiency.
[0021] (5) The main rod is fixedly connected to the two reinforcing rods to form a triangular stable support structure, thereby avoiding overload bending of the main rod near the first and second slots, thus avoiding the problem of the lateral opening of the first and second slots closing, and ensuring that the support column can be smoothly inserted into the first or second slot. Attached Figure Description
[0022] The present application will be further explained below with reference to the accompanying drawings:
[0023] Figure 1 This is a front view schematic diagram of the overall structure of this utility model;
[0024] Figure 2 A top view diagram showing the position and structure of the first and second card slots;
[0025] Figure 3 A top view of the supporting frame structure;
[0026] Figure 4 A top view of the frame structure with the bottom bracing clamps in place;
[0027] Figure 5 This is a top view schematic diagram showing the position and structure of the first and second arc-shaped parts;
[0028] Figure 6 This is a top view diagram showing the location of the reinforcing rod and the structure.
[0029] Figure 7 This is a top view of the base support clamp structure;
[0030] Figure 8 A front view of the vertical section showing the installation location of the bottom support bolts;
[0031] Figure 9 A front view of the elevation section showing the installation location of the expansion bolts;
[0032] Figure 10 This is a top view of the spray module structure;
[0033] Figure 11 This is a right-side vertical section view of the connection structure between the first pipe clamp and the main water pipe.
[0034] Figure 12 This is a front view of the vertical section of the connection structure between the second pipe clamp and the branch pipe.
[0035] Figure 13 This is a top view diagram showing the installation position and structure of the first upper abutment rod;
[0036] Figure 14 This is a top view diagram showing the installation position and structure of the second upper abutment rod.
[0037] Explanation of reference numerals in the attached figures:
[0038] In the picture,
[0039] 1. Base support clamp; 11. First arc plate; 12. Second arc plate; 13. First extension fin; 14. Second extension fin; 15. Through bolt; 16. Base support bolt; 17. Expansion bolt;
[0040] 2. Support frame; 201. First slot; 2011. First upper abutment rod; 202. Second slot; 2021. Second upper abutment rod; 21. Main rod body; 22. Central rod assembly; 221. Central horizontal bar; 222. Central vertical bar; 23. First edge rod assembly; 231. First horizontal bar; 232. First vertical bar; 24. Second edge rod assembly; 241. Second horizontal bar; 242. Second vertical bar; 25. First clamping rod; 251. First arc-shaped part; 26. Second clamping rod; 261. Second arc-shaped part; 27. Reinforcing rod;
[0041] 3. Sprinkler module; 31. Main water pipe; 32. Branch water pipe; 321. Nozzle; 33. First pipe clamp; 34. Second pipe clamp;
[0042] 4. Cap beam;
[0043] 5. Support column; 51. Embedded sleeve;
[0044] 6. External water tank;
[0045] 7. External water pump;
[0046] 8. Water supply hose. Detailed Implementation
[0047] Based on the above-described structural features of this application, the implementation methods of this application will be further described as follows:
[0048] Reference Figure 1 The cap beam 4 is fixedly installed on the top of the support column 5 by integral casting. The cap beam 4 is set horizontally and the support column 5 is set vertically. This is a conventional structure for viaducts, and the details will not be elaborated further.
[0049] Reference Figures 1-2 This embodiment provides an automatic spraying maintenance device for cap beams, including a bottom support clamp 1, a support frame 2 that can be pressed against the top surface of the bottom support clamp 1, and a spraying module 3 installed on the upper surface of the support frame 2. The spraying module 3 is connected and communicates with an external automatic water supply module. The bottom support clamp 1 supports the support frame 2, the support frame 2 supports and installs the spraying module 3, and the spraying module 3 sprays water onto the bottom surface of the cap beam 4 to achieve spraying maintenance of the cap beam 4. The automatic water supply module controls the spraying cycle of the spraying module 3 to achieve automated spraying and avoid the cumbersome manual spraying.
[0050] Reference Figure 1 The bottom support clamp 1 is installed on the outer surface of the upright support column to prevent the support frame 2 and the spray module 3 from falling, thereby ensuring that the water column / mist sprayed by the spray module 3 can contact the bottom surface of the cap beam 4. The distance between the bottom support clamp 1 and the cap beam 4 should be less than the height of the water column / mist sprayed by the spray module 3.
[0051] Reference Figures 1-2 The support frame 2 has a flat frame structure, which facilitates its horizontal installation below the cap beam 4. The support frame 2 is M-shaped and has a first slot 201 and a second slot 202 for horizontally engaging the two vertical support columns, thereby allowing the support frame 2 and the support column 5 to make way for each other, so that the support frame 2 can be located directly below the cap beam 4.
[0052] Reference Figure 2 and Figure 3The support frame 2 includes a main rod 21, a central rod group 22, a first edge rod group 23, a second edge rod group 24, a first clamping rod 25, and a second clamping rod 26. The main rod 21, the central rod group 22, the first edge rod group 23, the second edge rod group 24, the first clamping rod 25, and the second clamping rod 26 are all arranged laterally, thus forming a flat support frame.
[0053] Reference Figure 2 and Figure 3 The central rod assembly 22 is T-shaped connected to the middle of the main rod body 21. One end of the main rod body 21 is L-shaped connected to the first edge rod assembly 23, and the other end is L-shaped connected to the second edge rod assembly 24. The first edge rod assembly 23 and the second edge rod assembly 24 are respectively located on both sides of the central rod assembly 22. A first slot 201 is located between the first edge rod assembly 23 and the central rod assembly 22, and a second slot 202 is located between the first edge rod assembly 23 and the central rod assembly 22. The first slot 201 and the second slot 202 are arranged parallel to each other, and the lateral openings of the first slot 201 and the second slot 202 both point to the same side of the support frame 2. Two first clamping rods 25 are provided and are respectively installed and fixed in the first slot 201 and the second slot 202. Two second clamping rods 26 are provided and are respectively detachably installed at the opening positions of the first slot 201 and the second slot 202. The second clamping rod 26 is inserted into the first slot 201 or the second slot 202 at its middle part.
[0054] Reference Figures 3-5 The first clamping rod 25 has a first arc-shaped portion 251 in the middle that can fit and conform to the outer wall of the support column 5. The first arc-shaped portion 251 is integrally fixedly connected to the first clamping rod 25. The second clamping rod 26 is shaped like a "Z"; the second clamping rod 26 has a second arc-shaped portion 261 in the middle that can fit and conform to the outer wall of the support column 5.
[0055] Reference Figures 3-5 The first clamping rod 25 and the second clamping rod 26 in the first slot 201 are used to clamp the support column 5 located in the first slot 201 from both sides. The first clamping rod 25 and the second clamping rod 26 in the second slot 202 are used to clamp the support column 5 located in the second slot 202 from both sides, thereby achieving horizontal limiting of the present invention, preventing the present invention from moving during the spraying process, and improving the spraying stability.
[0056] Reference Figures 3-5 The first arc-shaped portion 251 and the second arc-shaped portion 261 in the first slot 201 are used to clamp the support column 5 located in the first slot 201 from both sides. The first arc-shaped portion 251 and the second arc-shaped portion 261 in the second slot 202 are used to clamp the support column 5 located in the second slot 202 from both sides.
[0057] Reference Figure 4 and Figure 9 The central rod assembly 22 includes a central horizontal rod 221 and a central vertical rod 222. One end of the central horizontal rod 221 is vertically and fixedly connected to the main rod body 21 (e.g., by bolts or welding), and the other end is vertically and fixedly connected to the central vertical rod 222 (e.g., by bolts or welding). The central vertical rod 222 is arranged parallel to the main rod body 21. Several central horizontal rods 221 are arranged in a linear array along the length of the main rod body 21, allowing for the installation of a larger number of branch water pipes 32 and nozzles 321, achieving comprehensive spraying of the bottom surface of the cap beam 4, avoiding blind spots, and improving construction quality.
[0058] Reference Figure 4 and Figure 9 The first edge rod group 23 includes a first horizontal rod 231 and a first vertical rod 232. One end of the first horizontal rod 231 is vertically and fixedly connected to the main rod body 21 (e.g., by bolts or welding), and the other end is vertically and fixedly connected to the first vertical rod 232 (e.g., by bolts or welding). The first vertical rod 232 is arranged parallel to the main rod body 21. Several first horizontal rods 231 are arranged in a linear array along the length of the main rod body 21, allowing for the installation of a larger number of branch water pipes 32 and nozzles 321, achieving comprehensive spraying of the bottom surface of the cap beam 4, avoiding blind spots in the spraying, and improving construction quality.
[0059] Reference Figure 4 and Figure 9 The second edge rod group 24 includes a second horizontal rod 241 and a second vertical rod 242. One end of the second horizontal rod 241 is vertically and fixedly connected to the main rod body 21 (e.g., by bolts or welding), and the other end is vertically and fixedly connected to the second vertical rod 242 (e.g., by bolts or welding). The second vertical rod 242 is arranged parallel to the main rod body 21. Several second horizontal rods 241 are arranged in a linear array along the length of the main rod body 21, allowing for the installation of a larger number of branch water pipes 32 and nozzles 321, achieving comprehensive spraying of the bottom surface of the cap beam 4, avoiding blind spots in the spraying, and improving construction quality.
[0060] Reference Figure 4 The first clamping rod 25 is arranged parallel to the main rod body 21; one end of the first clamping rod 25 is fixedly connected to the central crossbar 221, and the other end is fixedly connected to the first crossbar 231 or the second crossbar 241. One end of the second clamping rod 26 is detachably connected to the central longitudinal rod 222, and the other end is detachably connected to the first longitudinal rod 232 or the second longitudinal rod 242.
[0061] Reference Figure 4For the first clamping rod 25 and the second clamping rod 26 installed in the first slot 201: one end of the first clamping rod 25 is vertically fixedly connected to the central crossbar 221 (e.g., by bolt or by welding), and the other end is vertically fixedly connected to the first crossbar 231 (e.g., by bolt or by welding); one end of the second clamping rod 26 is attached to and detachably connected to the outer wall of the central longitudinal bar 222 (e.g., by bolt), and the other end is attached to and detachably connected to the outer wall of the first longitudinal bar 232 (e.g., by bolt); then the user can easily insert the middle part of the second clamping rod 26 into the first slot 201 and abut against the support column 5, while realizing the temporary installation of its end, and has excellent detachability, thereby improving the efficiency of construction work.
[0062] Reference Figure 4 For the first clamping rod 25 and the second clamping rod 26 installed in the second slot 202: one end of the first clamping rod 25 is vertically fixedly connected to the central crossbar 221 (e.g., by bolt or by welding), and the other end is vertically fixedly connected to the second crossbar 241 (e.g., by bolt or by welding); one end of the second clamping rod 26 is attached to the outer wall of the central longitudinal bar 222 and detachably connected (e.g., by bolt), and the other end is attached to the outer wall of the second longitudinal bar 242 and detachably connected (e.g., by bolt); then the user can easily insert the middle part of the second clamping rod 26 into the second slot 202 and abut against the support column 5, while realizing the temporary installation of its end, and has excellent detachability, thereby improving the efficiency of construction work.
[0063] Reference Figure 6 The support frame 2 also includes reinforcing rods 27. There are two reinforcing rods 27, which are fixedly connected in an inverted V-shape (e.g., by bolts or by welding). The two ends of the main rod 21 are fixedly connected to the two reinforcing rods 27 respectively (e.g., by bolts or by welding) to form a triangular stable support structure. This prevents the main rod 21 from being overloaded and bent near the first slot 201 and the second slot 202, thereby improving the structural strength of the present invention. (If the present invention is inevitably subjected to accidental impact during transportation, storage, and construction, the reinforcing rods 27 can resist the accidental impact to improve the straightness of the main rod 21 and prevent the main rod 21 from being overloaded and bent near the first slot 201 and the second slot 202, which would cause the lateral openings of the first slot 201 and the second slot 202 to close. This ensures that the support column 5 can be smoothly inserted into the first slot 201 / second slot 202.)
[0064] Reference Figure 7The base support clamp 1 includes a first arc plate 11, a second arc plate 12, a first extended fin 13, a second extended fin 14, and a through bolt 15. The inner walls of the first arc plate 11 and the second arc plate 12 can respectively fit and press against the outer wall of the support column 5. One end of the first arc plate 11 and one end of the second arc plate 12 are rotatably connected via a pivot. The end of the first arc plate 11 away from the pivot is fixedly connected to the first extended fin 13 (e.g., through an integral fixed connection), and the end of the second arc plate 12 away from the pivot is fixedly connected to the second extended fin 14 (e.g., through an integral fixed connection). The first extended fin 13 and the second extended fin 14 are detachably connected via the through bolt 15.
[0065] Reference Figure 7 The user wraps the first arc plate 11 and the second arc plate 12 around both sides of the support column 5, and then uses the through bolts 15 to tighten the first extension fin 13 and the second extension fin 14, which can stably clamp the bottom support clamp 1 to the outer wall of the support column 5. The user can remove the through bolts 15 to open the bottom support clamp 1, thereby separating the bottom support clamp 1 from the support column 5, which has an efficient and convenient construction method.
[0066] Reference Figure 7 The inner wall of the first arc plate 11 is provided with a rubber anti-slip layer (e.g., by bonding or by bolting), and the inner wall of the second arc plate 12 is provided with a rubber anti-slip layer (e.g., by bonding or by bolting), thereby improving the friction and installation stability between the bottom support clamp 1 and the support column 5, and preventing the bottom support clamp 1 from sliding down along the support column 5.
[0067] Reference Figure 8 An embedded sleeve 51 is provided inside the support column 5 near its outer surface. The embedded sleeve 51 is cast and fixed inside the support column 5. The steel mesh inside the support column 5 is inserted into the insertion hole of the embedded sleeve 51 to achieve a connection, preventing the embedded sleeve 51 from falling off. The embedded sleeve 51 is arranged radially along the support column 5. The bottom support clamp 1 also includes a bottom support bolt 16. The inner cavity of the embedded sleeve 51 is provided with an internal thread adapted to the external thread of the bottom support bolt 16. The user screws the bottom support bolt 16 into the embedded sleeve 51, and then installs the first arc plate 11 and the second arc plate 12 above the bottom support bolt 16, pressing the first arc plate 11 and the second arc plate 12 against the column head of the bottom support bolt 16. This further prevents the first arc plate 11 and the second arc plate 12 from slipping down, improving the construction stability of this utility model.
[0068] Reference Figure 9For support columns 5 without pre-installed embedded sleeves 51, expansion bolts 17 are installed on their surface, with the expansion bolts 17 arranged radially along the support column 5; the head of the expansion bolt 17 is exposed. When the user installs the first arc plate 11 and the second arc plate 12 above the expansion bolt 17 and presses them against the head of the expansion bolt 17, the problem of the first arc plate 11 and the second arc plate 12 slipping down can be further avoided, improving the construction stability of this invention.
[0069] Reference Figure 10 The sprinkler module 3 includes a main water pipe 31 and a branch water pipe 32, which are connected and interconnected (e.g., through a tee fitting). The main water pipe 31 is installed above the main pole 21, and the branch water pipe 32 is installed above the central crossbar 221, the first crossbar 231, or the second crossbar 241.
[0070] Reference Figure 10 The automatic water supply module includes an external water tank 6, an external water pump 7, a water supply hose 8, and a time relay. The external water tank 6 is connected to the external water pump 7 (e.g., by bolt fixing or by a water pumping pipe). One end of the water supply hose 8 is connected to the external water pump 7 (e.g., by a water pipe fitting) and the other end is connected to the main water pipe 31 (e.g., by a water pipe fitting). The external water pump 7 is electrically connected to the time relay (e.g., by wires and signal lines). The time relay is electrically connected to the external power supply (e.g., by wires and signal lines). The time relay controls the external water pump 7 to start once every 30 minutes, with each start lasting 2-5 minutes. That is, this utility model sprays water onto the bottom surface of the cap beam 4 once every 30 minutes, with each spray lasting 2-5 minutes, thereby achieving spray maintenance on the bottom surface of the cap beam 4.
[0071] The external water tank 6 and external water pump 7 are both located on the ground near the construction node; the length of the water supply hose 8 is not less than the height of the support column 5, so as to match the height of the main water pipe 31; the water supply hose 8 is coiled into a roll when not in use for easy storage.
[0072] Reference Figures 10-12The main water pipe 31 is installed on the upper surface of the main pole 21, and the axis of the main water pipe 31 is set along the length of the main pole 21. The main water pipe 31 is installed by fastening with the first pipe clamp 33. The first pipe clamp 33 is U-shaped and fastens to the outer surface of the main water pipe 31. Both ends of the first pipe clamp 33 are detachably connected to the main pole 21 by bolts, thereby achieving a stable layout of the main water pipe 31. Branch pipe 32 is installed on the upper surface of the central crossbar 221, the first crossbar 231, and the second crossbar 241. The axis of branch pipe 32 is set along the length of the central crossbar 221, the first crossbar 231, and the second crossbar 241. Branch pipe 32 is installed by fastening with second pipe clamp 34. The second pipe clamp 34 is U-shaped and fastens to the outer surface of branch pipe 32. Both ends of the second pipe clamp 34 are detachably connected to the central crossbar 221, the first crossbar 231, and the second crossbar 241 by bolts, thereby achieving stable layout of branch pipe 32.
[0073] The outer wall of the main water pipe 31 is fixedly connected to the inner wall of the first pipe clamp 33 by adhesive (waterproof adhesive) to prevent the main water pipe 31 from rotating.
[0074] Reference Figure 10 One end of the main water pipe 31 is connected to the water supply hose 8, and the other end is sealed (e.g., through an end cap and a sealing ring) to prevent leakage. One end of the branch water pipe 32 is connected to the main water pipe 31, and the other end is sealed (e.g., through an end cap and a sealing ring).
[0075] Reference Figure 1 and Figure 10 A nozzle 321 is installed on the top surface of the branch pipe 32 (for example, through heat fusion for sealing and fixing, or through threads and sealing rings for sealing and fixing). The inner cavity of the nozzle 321 communicates with the inner cavity of the branch pipe 32 and is used to spray water jets / mist. The nozzle 321 points towards the bottom surface of the cover beam 4. The outer wall of the branch pipe 32 is fixedly connected to the inner wall of the second pipe clamp 34 with adhesive (waterproof adhesive), thereby preventing the main water pipe 31 from rotating, and thus keeping the nozzle 321 pointing towards the bottom surface of the cover beam 4 without deviation.
[0076] The main rod 21, the central crossbar 221, the central longitudinal bar 222, the first crossbar 231, the first longitudinal bar 232, the second crossbar 241, the second longitudinal bar 242, the reinforcing rod 27, the first clamping rod 25, and the second clamping rod 26 are all made of hollow stainless steel tubes, which makes this utility model rust-resistant and has the smallest possible weight to facilitate handling and movement by users.
[0077] The main pole 21, the central longitudinal pole 222, the first longitudinal pole 232 and the second longitudinal pole 242 are all equipped with movable wheels on their lower surfaces, so that users can easily push or pull the utility model when it is placed on the ground, thereby improving the ease of construction.
[0078] Reference Figure 13 and Figure 14 The central crossbar 221, the first crossbar 231, the second crossbar 241, the first clamping rod 25 and the second clamping rod 26 have the same thickness and the bottom surfaces are flush, so that they can be stably pressed onto the bottom support clamp 1 without tilting.
[0079] Reference Figure 13 A first upper abutment rod 2011 is provided above the first slot 201. The first upper abutment rod 2011 is straight, and the first slot 201 and the first upper abutment rod 2011 are arranged in a cross shape. The two ends of the bottom surface of the first upper abutment rod 2011 are vertically and fixedly connected to the top surface of the first crossbar 231 and the top surface of the center crossbar 221, respectively (e.g., by bolts or by welding). When the middle part of the second clamping rod 26 is inserted into the first slot 201, it is located below the first upper abutment rod 2011, and the top surface of the second clamping rod 26 is in contact with the lower surface of the first upper abutment rod 2011. Then, the first upper abutment rod 2011 can apply a downward support force to the second clamping rod 26, avoiding the problem of bending of the waist of the second clamping rod 26 due to the movable setting of the middle part (this bending moment comes from the weight of the center crossbar 221, the first crossbar 231, and the second crossbar 241), thus improving the installation stability of the support frame 2.
[0080] Reference Figure 14 A second upper abutment rod 2021 is provided above the second slot 202. The second upper abutment rod 2021 is straight, and the second slot 202 and the second upper abutment rod 2021 are arranged in a cross shape. The two ends of the bottom surface of the second upper abutment rod 2021 are vertically and fixedly connected to the top surface of the second crossbar 241 and the top surface of the center crossbar 221, respectively (e.g., by bolts or by welding). When the middle part of the second clamping rod 26 is inserted into the second slot 202, it is located below the second upper abutment rod 2021, and the top surface of the second clamping rod 26 is in contact with the lower surface of the second upper abutment rod 2021. Then, the second upper abutment rod 2021 can apply a downward support force to the second clamping rod 26, avoiding the problem of bending of the waist of the second clamping rod 26 due to the movable setting of the middle part of the second clamping rod 26 (this bending moment comes from the weight of the center crossbar 221, the first crossbar 231, and the second crossbar 241), thus improving the installation stability of the support frame 2.
[0081] Since the distance between the bottom support clamp 1 and the cap beam 4 should be less than the height of the water column / mist sprayed by the spray module 3, the water column / mist can contact the bottom surface of the cap beam 4 to achieve spraying. The height of the water column / mist is related to the power of the external water pump 7, the number of nozzles 321, and the inner diameter of the nozzles 321. Therefore, after selecting an external water pump 7 with a fixed power, selecting nozzles 321 with a fixed inner diameter, and installing a fixed number of nozzles 321, a water spray test can be conducted to evaluate the water column spray height H. During construction, the distance between the bottom support clamp 1 and the cap beam 4 needs to be less than H to ensure that the water column can contact the bottom surface of the cap beam 4.
[0082] Usage steps: ① Fix the bottom support clamp 1 to the outer wall of the support column 5; ② Connect the main water pipe 31 to the water supply hose 8; ③ Move the support frame 2 laterally and fasten it to the outer circumference of the support column 5, so that the two support columns 5 are respectively inserted into the first slot 201 and the second slot 202; ④ Move the support frame 2 downward so that the support frame 2 is pressed against the bottom support clamp 1 (refer to...) Figure 4 (1) The first clamping rod 25, the second clamping rod 26, the central crossbar 221, the first crossbar 231, and the second crossbar 241 are pressed onto the top surface of the bottom support clamp 1. 2) The two second clamping rods 26 are respectively installed at the lateral opening positions of the first slot 201 and the second slot 202 and locked with bolts, so that the first clamping rod 25 and the second clamping rod 26 can clamp the limiting support column 5. 3) The time relay is activated, and the external water pump 7 supplies water to the spray module 3 once every 30 minutes, with each water supply lasting 2 to 5 minutes. That is, the spray module 3 sprays water once every 30 minutes, with each spray lasting 2 to 5 minutes.
[0083] This invention features a simple structure and reliable function. A base support clamp 1 is used to install the support frame 2 and the spray module 3 below the cap beam 4. The spray module 3 sprays water upwards to spray the bottom surface of the cap beam 4. An automatic water supply module intermittently supplies water to the spray module 3, achieving intermittent automatic spraying. This invention can adapt to the construction requirements of high-frequency upward spraying, reducing the need for manpower and improving the degree of automation.
[0084] In the description of this utility model, it should be noted that the terms "upper", "lower", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0085] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0086] In conclusion, for those skilled in the art, any changes, modifications, substitutions, or variations made to this utility model based on its guidance, without departing from its principles and spirit, shall still fall within the protection scope of this utility model.
Claims
1. An automatic spray curing device for cap beams, characterized in that: Includes a bottom support clamp (1), a support frame (2) that can be pressed against the top surface of the bottom support clamp (1), and a spray module (3) installed on the upper surface of the support frame (2); the spray module (3) is connected and communicates with an external automatic water supply module; The bottom support clamp (1) is installed on the outer surface of the upright support column; The support frame (2) is in the shape of an "m". The support frame (2) is provided with a first slot (201) and a second slot (202) for horizontally locking the two vertical support columns respectively. The support frame (2) includes a main rod (21), a central rod group (22), a first edge rod group (23), a second edge rod group (24), a first clamping rod (25), and a second clamping rod (26); the end of the central rod group (22) is connected to the middle of the main rod (21) in a T-shape, one end of the main rod (21) is connected to the first edge rod group (23) in an L-shape, and the other end of the main rod (21) is connected to the second edge rod group (24) in an L-shape; the first slot (201) The first edge rod group (23) is located between the first edge rod group (23) and the center rod group (22), and the second slot (202) is located between the first edge rod group (23) and the center rod group (22); the first clamping rod (25) is provided in two and is respectively installed and fixed in the first slot (201) and the second slot (202); the second clamping rod (26) is provided in two and is respectively detachably installed at the opening position of the first slot (201) and the opening position of the second slot (202).
2. The automatic spray curing device for cap beams according to claim 1, characterized in that: The first clamping rod (25) has a first arc-shaped part (251) in the middle that can fit and conform to the outer wall of the support column (5).
3. The automatic spray curing device for cap beams according to claim 2, characterized in that: The second clamping rod (26) is shaped like a zigzag; the middle part of the second clamping rod (26) is provided with a second arc-shaped part (261) that can fit and conform to the outer wall of the support column (5); the first arc-shaped part (251) and the second arc-shaped part (261) are used to clamp the support column (5) from both sides.
4. The automatic spray curing device for cap beams according to claim 3, characterized in that: The central rod assembly (22) includes a central horizontal rod (221) and a central vertical rod (222); one end of the central horizontal rod (221) is vertically fixedly connected to the main rod body (21), and the other end is vertically fixedly connected to the central vertical rod (222); the central vertical rod (222) and the main rod body (21) are arranged parallel to each other.
5. The automatic spray curing device for cap beams according to claim 4, characterized in that: The first edge rod group (23) includes a first horizontal rod (231) and a first vertical rod (232); one end of the first horizontal rod (231) is vertically fixedly connected to the main rod body (21), and the other end is vertically fixedly connected to the first vertical rod (232); the first vertical rod (232) and the main rod body (21) are arranged parallel to each other.
6. The automatic spray curing device for cap beams according to claim 5, characterized in that: The second edge rod group (24) includes a second horizontal rod (241) and a second vertical rod (242); one end of the second horizontal rod (241) is vertically fixedly connected to the main rod body (21), and the other end is vertically fixedly connected to the second vertical rod (242); the second vertical rod (242) is arranged parallel to the main rod body (21).
7. The automatic spray curing device for cap beams according to claim 6, characterized in that: The first clamping rod (25) is arranged parallel to the main rod body (21); one end of the first clamping rod (25) is fixedly connected to the central crossbar (221), and the other end is fixedly connected to the first crossbar (231) or the second crossbar (241).
8. The automatic spray curing device for cap beams according to claim 7, characterized in that: One end of the second clamping rod (26) is detachably connected to the central longitudinal rod (222), and the other end is detachably connected to the first longitudinal rod (232) or the second longitudinal rod (242).
9. The automatic spray curing device for cap beams according to claim 8, characterized in that: The support frame (2) also includes two reinforcing rods (27), which are fixedly connected in an inverted V shape. The two ends of the main rod (21) are fixedly connected to the two reinforcing rods (27) respectively to form a triangular support structure.
10. The automatic spray curing device for cap beams according to claim 9, characterized in that: The spray module (3) includes a main water pipe (31) and a branch water pipe (32), the main water pipe (31) and the branch water pipe (32) are connected and communicate with each other; the main water pipe (31) is installed above the main rod body (21), and the branch water pipe (32) is installed above the central crossbar (221), the first crossbar (231) or the second crossbar (241); The automatic water supply module includes an external water tank (6), an external water pump (7), a water supply hose (8), and a time relay; the external water tank (6) is connected to the external water pump (7), one end of the water supply hose (8) is connected to the external water pump (7), and the other end is connected to the main water pipe (31); the external water pump (7) is electrically connected to the time relay, and the time relay is electrically connected to the external power supply.