A large-sized air separation unit sealing leak-proof structure for chemical fertilizer plant

CN224622444UActive Publication Date: 2026-08-11田强
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-14
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]现有防泄漏结构包括软套、连接端与抱箍,将软套大口径一端通过抱箍与空分机连接口相连接,小口径一端通过连接端与外部其他连接器进行栓接,从而完成对空分机连接处的密封,但连接端与外部连接器的连接处较重,且连接器下方连接有连接管,使得连接管受到较大重力,长期使用后,连接管的支撑处会下坠,因此,需提出一种辅助支撑的防泄漏结构,以减轻连接管的重力

Benefits of technology

本实用新型,通过设置支撑组件,软套安装后,将软套连接端与外部连接器的连接处放置在支撑架上,使得支撑架通过下方固定杆与斜撑杆对上方软套与连接器的连接处进行支撑,且辅撑板位于连接管下方,使得辅撑板对连接管辅助支撑,同时,固定杆、支撑架与斜撑杆为软套与连接器的连接处提供第二支撑杆,从而分担连接管的重力,延长连接管的使用寿命,防止连接管的支撑处下坠。

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Abstract

This utility model discloses a sealing and leak-proof structure for a large air separation unit in a fertilizer plant, comprising: a leak-proof component, which includes a soft sleeve; and a support component, which includes a fixed rod, a support frame, an auxiliary support plate, and diagonal braces. The fixed rod is fixed below the air separation unit connection port, the support frame is located at the top of the fixed rod, the auxiliary support plate is fixed at the center of one end of the fixed rod, and the diagonal braces are located on both sides of the bottom end of the fixed rod. By setting up the support component, after the soft sleeve is installed, the connection point between the soft sleeve connection end and the external connector is placed on the support frame, and the auxiliary support plate is located below the connecting pipe, thus providing auxiliary support for the connecting pipe. Simultaneously, the fixed rod, support frame, and diagonal braces provide a second support for the connection point between the soft sleeve and the connector, thereby sharing the weight of the connecting pipe, extending the service life of the connecting pipe, and preventing the support point of the connecting pipe from sagging.
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Description

Technical Field

[0001] This utility model relates to the technical field of large-scale air separation units, specifically a sealing and leak-proof structure for large-scale air separation units in fertilizer plants. Background Technology

[0002] Large-scale air separation units are large industrial equipment used to separate air into gases such as oxygen and nitrogen. They are widely used in chemical, metallurgical, and energy fields. When using large-scale air separation units, leak-proof structures must be used to seal their connections.

[0003] Existing leak-proof structures include a flexible sleeve, a connecting end, and a clamp. The large-diameter end of the flexible sleeve is connected to the air separation unit's connection port via the clamp, while the small-diameter end is bolted to other external connectors via the connecting end, thus sealing the air separation unit connection. However, the connection between the connecting end and the external connector is heavy, and a connecting pipe is connected below the connector, causing the connecting pipe to be subjected to significant gravity. After long-term use, the support of the connecting pipe will sag. Therefore, a leak-proof structure with auxiliary support is needed to reduce the weight of the connecting pipe. Utility Model Content

[0004] The purpose of this utility model is to provide a sealing and leak-proof structure for large-scale air separation units in fertilizer plants, thereby solving the problems mentioned in the background section. To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a sealing and leak-proof structure for a large air separation unit in a fertilizer plant, comprising: A leak-proof assembly, comprising a soft sleeve; the lower end of the soft sleeve is fitted onto the air separation unit connection port. The support assembly includes a fixed rod, a support frame, an auxiliary support plate, and diagonal braces; the fixed rod is fixed below the air separation unit connection port, the support frame is located at the top of the fixed rod, the auxiliary support plate is fixed at the center of one end of the fixed rod, and the diagonal braces are located on both sides of the bottom end of the fixed rod.

[0005] Furthermore, the leak-proof assembly also includes a connector, a vertical rod, and a connecting pipe; the connector is screwed to the outside of the upper connecting end of the soft sleeve, the vertical rod is fixed to the bottom end of the connector, the connecting pipe is fixed to the bottom end of the vertical rod, and one end is fixedly connected to the lower side of the air separation unit.

[0006] Furthermore, the fixing rod is located below the connecting pipe, and one side of the support frame intersects with one end of the connecting pipe. A set of fixing blocks is fixedly connected to both sides of the bottom end of the fixing rod. The upper end of the diagonal brace is snapped between the inner sides of each set of fixing blocks, and a damping shaft is movably connected at the snapping point.

[0007] Furthermore, the top of the fixed rod is provided with insertion slots on both sides, and insertion rods are inserted into the insertion slots. The top of the insertion rods is fixedly connected to the bottom of the support frame on both sides, and the auxiliary support plate is located below the connecting pipe.

[0008] Furthermore, the lower end of the diagonal brace extends into the air separation unit, and the air separation unit has a slot at the insertion point with the diagonal brace. A groove is provided on one side of the top of the support frame, and the groove engages with the connection point of the soft sleeve and the connector.

[0009] Furthermore, it also includes protective components; The protective assembly includes an annular block, a spring, and a telescopic rod; the annular block is fixed to one side of the support frame, and the spring and the telescopic rod are both fixed to the center of the inner side of the annular block, with the telescopic rod located inside the spring.

[0010] Furthermore, a protective block is fixedly connected to the outer end of the spring and the telescopic rod, and the protective block is located below the soft sleeve.

[0011] This utility model has the following beneficial effects: This utility model, by setting up a support component, after the soft sleeve is installed, places the connection point between the soft sleeve and the external connector on the support frame, so that the support frame supports the connection point between the soft sleeve and the connector above through the lower fixed rod and the diagonal brace. The auxiliary support plate is located below the connecting tube, so that the auxiliary support plate provides auxiliary support for the connecting tube. At the same time, the fixed rod, the support frame and the diagonal brace provide a second support rod for the connection point between the soft sleeve and the connector, thereby sharing the weight of the connecting tube, extending the service life of the connecting tube and preventing the support point of the connecting tube from sagging. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the appearance and structure of this utility model; Figure 2 This is a schematic diagram of the support component structure of this utility model; Figure 3 This is a schematic diagram of the fixing block and damping shaft structure of this utility model; Figure 4 This is an exploded view of the support and protection components of this utility model; Figure 5 This is an exploded structural diagram of the diagonal brace and slot of this utility model.

[0014] The attached diagram lists the components represented by each number as follows: 12. Soft sleeve; 13. Connector; 14. Vertical rod; 15. Connecting pipe; 21. Fixing rod; 22. Support frame; 221. Groove; 23. Auxiliary support plate; 24. Diagonal brace; 25. Fixing block; 26. Damping shaft; 27. Insertion slot; 28. Insertion rod; 29. ​​Slot; 31. Annular block; 32. Spring; 33. Telescopic rod; 34. Protective block. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0017] Please see Figures 1-5 As shown, this utility model is a sealing and leak-proof structure for a large air separation unit in a fertilizer plant, comprising: Leakage prevention component, including soft sleeve 12; the lower end of soft sleeve 12 is fitted onto the air separation unit connection port; The leak prevention assembly also includes a connector 13, a vertical rod 14, and a connecting tube 15; the connector 13 is screwed to the outside of the upper connecting end of the soft sleeve 12, the vertical rod 14 is fixed to the bottom end of the connector 13, and the connecting tube 15 is fixed to the bottom end of the vertical rod 14, with one end fixedly connected to the lower side of the air separation unit. The soft sleeve 12 is used for sealing the connection between the air separation unit and other external equipment. The connector 13 is used for connecting the air separation unit with other equipment. The vertical rod 14 is used for connecting the connector 13 and the connecting pipe 15. The connecting pipe 15 is used to transport the material inside the air separation unit.

[0018] The support assembly includes a fixed rod 21, a support frame 22, an auxiliary support plate 23, and diagonal braces 24. The fixed rod 21 is fixed below the air separation unit connection port, the support frame 22 is located at the top of the fixed rod 21, the auxiliary support plate 23 is fixed at the center of one end of the fixed rod 21, and the diagonal braces 24 are located on both sides of the bottom end of the fixed rod 21. The fixed rod 21 is used to connect the support frame 22. The support frame 22 is used to place the connection end of the soft sleeve 12 and the connection point of the connector 13. The auxiliary support plate 23 provides auxiliary support for the connecting pipe 15. The diagonal brace 24 is used to support the fixed rod 21 and the support frame 22.

[0019] The fixing rod 21 is located below the connecting pipe 15. The inside of the support frame 22 is intersected with one end of the connecting pipe 15. A set of fixing blocks 25 are fixedly connected to both sides of the bottom end of the fixing rod 21. The upper end of the diagonal brace 24 is snapped between the inner sides of each set of fixing blocks 25, and a damping shaft 26 is movably connected at the snapping point. The fixing block 25 is used for the snap-fit ​​of the upper end of the diagonal brace 24, and the damping shaft 26 is used for the connection between the diagonal brace 24 and the fixing block 25 and for the rotation of the diagonal brace 24.

[0020] The top of the fixed rod 21 has two insertion slots 27 on both sides, and the insertion rod 28 is inserted into the insertion slot 27. The top of the insertion rod 28 is fixedly connected to the bottom two sides of the support frame 22. The auxiliary support plate 23 is located below the connecting pipe 15. The lower end of the diagonal brace 24 extends into the air separation unit. The air separation unit has a slot 29 at the insertion point of the diagonal brace 24. A groove 221 is provided on one side of the top of the support frame 22. The groove 221 is engaged with the connection point of the soft sleeve 12 and the connector 13. The insertion slot 27 and insertion rod 28 are used for the connection between the support frame 22 and the fixed rod 21. Inserting the insertion rod 28 into the insertion slot 27 connects the support frame 22 and the fixed rod 21 together. The slot 29 is used for the insertion of the lower end of the diagonal brace 24, so that the diagonal brace 24 supports the upper fixed rod 21 and the support frame 22 through diagonal support force. The groove 221 is used for the placement of the soft sleeve 12 connection end and the connector 13 connection point, so that the support frame 22 supports it.

[0021] Working principle: When the component is not in use, the soft sleeve 12 is not installed, and the bottom end of the diagonal brace 24 is attached to the fixed rod 21. When the component is in use, the soft sleeve 12 is connected to the connection port of the air separation unit through the clamp, and then the connecting end of the soft sleeve 12 is connected to the connector 13. The diagonal brace 24 is rotated by hand, so that the diagonal brace 24 rotates downward through the damping shaft 26 and the lower end of the diagonal brace 24 is inserted into the slot 29. Then, the connection between the soft sleeve 12 and the connector 13 is engaged with the groove 221, so that the support frame 22 supports the connection between the soft sleeve 12 and the connector 13 through the lower fixed rod 21 and the diagonal brace 24. The auxiliary support plate 23 is located below the connecting pipe 15, so that the auxiliary support plate 23 provides auxiliary support for the connecting pipe 15. This causes the fixed rod 21, the support frame 22 and the diagonal brace 24 to provide a second support rod for the connection between the soft sleeve 12 and the connector 13, thereby sharing the weight of the connecting pipe 15.

[0022] Please see Figures 1-4 As shown, this embodiment, based on the above embodiment, further includes: Protective components; The protective assembly includes an annular block 31, a spring 32, and a telescopic rod 33; the annular block 31 is fixed to one side of the support frame 22, the spring 32 and the telescopic rod 33 are both fixed to the center of the inner side of the annular block 31, and the telescopic rod 33 is located inside the spring 32; A protective block 34 is fixedly connected to the outer end of the spring 32 and the telescopic rod 33. The protective block 34 is located below the soft sleeve 12. The annular block 31 is used to connect the spring 32 and the telescopic rod 33. The spring 32 and the telescopic rod 33 are used to connect the protective block 34. The protective block 34 is used to protect the lower part of the soft sleeve 12. When the soft sleeve 12 expands, it will squeeze the protective block 34, causing the spring 32 and the telescopic rod 33 to contract. This allows the protective block 34 to protect the lower part of the soft sleeve 12 when it expands through the spring 32 and the telescopic rod 33, preventing the soft sleeve 12 from being affected by external factors below and thus failing to operate normally.

[0023] Working principle: When the component is not in use, the soft sleeve 12 is not affected by the air separation unit and expands. When the soft sleeve 12 is affected by the air separation unit and gradually expands, it will gradually squeeze the protective block 34. The squeezing force pushes the spring 32 and the telescopic rod 33 to contract, so that the protective block 34 moves towards the annular block 31 through the spring 32 and the telescopic rod 33, so that the protective block 34 protects the bottom of the soft sleeve 12 when it expands through the spring 32 and the telescopic rod 33.

[0024] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A sealing and leak-proof structure for a large air separation unit in a fertilizer plant, characterized in that, include: Leakage prevention component, the leakage prevention component includes a soft sleeve (12); the lower end of the soft sleeve (12) is sleeved at the air separation unit connection port; The support assembly includes a fixed rod (21), a support frame (22), an auxiliary support plate (23), and a diagonal brace (24). The fixed rod (21) is fixed below the air separation unit connection port, the support frame (22) is located at the top of the fixed rod (21), the auxiliary support plate (23) is fixed at the center of one end of the fixed rod (21), and the diagonal brace (24) is located on both sides of the bottom end of the fixed rod (21).

2. The sealing and leak-proof structure for a large air separation unit in a fertilizer plant according to claim 1, characterized in that: The leak prevention assembly also includes a connector (13), a vertical rod (14), and a connecting pipe (15); the connector (13) is screwed to the outside of the upper connecting end of the soft sleeve (12), the vertical rod (14) is fixed to the bottom end of the connector (13), the connecting pipe (15) is fixed to the bottom end of the vertical rod (14), and one end is fixedly connected to the lower side of the air separation unit.

3. The sealing and leak-proof structure for a large air separation unit in a fertilizer plant according to claim 1, characterized in that: The fixing rod (21) is located below the connecting pipe (15). The inside of the support frame (22) is intersected with one end of the connecting pipe (15). A set of fixing blocks (25) are fixedly connected to both sides of the bottom end of the fixing rod (21). The upper end of the diagonal brace (24) is snapped between the inner sides of each set of fixing blocks (25), and a damping shaft (26) is movably connected at the snapping point.

4. The sealing and leak-proof structure for a large air separation unit in a fertilizer plant according to claim 1, characterized in that: The top of the fixed rod (21) has two insertion slots (27) on both sides. Insertion rods (28) are inserted into the insertion slots (27). The top of the insertion rods (28) is fixedly connected to the bottom of the support frame (22) on both sides. The auxiliary support plate (23) is located below the connecting pipe (15).

5. The sealing and leak-proof structure for a large air separation unit in a fertilizer plant according to claim 1, characterized in that: The lower end of the diagonal brace (24) extends into the air separation unit. The air separation unit has a slot (29) at the insertion point of the diagonal brace (24). A groove (221) is provided on one side of the top of the support frame (22). The groove (221) is engaged with the soft sleeve (12) and the connector (13).

6. The sealing and leak-proof structure for a large air separation unit in a fertilizer plant according to claim 1, characterized in that: It also includes protective components; The protective assembly includes an annular block (31), a spring (32), and a telescopic rod (33); the annular block (31) is fixed to one side of the support frame (22), the spring (32) and the telescopic rod (33) are both fixed to the center of the inner side of the annular block (31), and the telescopic rod (33) is located inside the spring (32).

7. The sealing and leak-proof structure for a large air separation unit in a fertilizer plant according to claim 6, characterized in that: The spring (32) and the outer end of the telescopic rod (33) are fixedly connected to a protective block (34), which is located below the soft sleeve (12).