A condensate water processor

Abstract

This utility model belongs to the technical field of condensate treatment devices, specifically a condensate processor. It includes a main housing, within which a condensate treatment chamber is located, along with an air inlet and an air outlet connecting the condensate treatment chamber to the outside. The main housing has an inner port connecting to the condensate treatment chamber, and a rotating atomizing disc is rotatably connected within the condensate treatment chamber. This disc collects condensate dripping from the inner port of the condensate channel. A power motor, driven by the main housing, rotates the atomizing disc, generating centrifugal force that atomizes the condensate on it. This utility model effectively discharges condensate by using the centrifugal force generated by the rotation of the rotating atomizing disc to break it into an atomized state. The atomized condensate is then discharged outwards with the airflow.

Description

Technical fields:

[0001] This utility model belongs to the technical field of condensate treatment devices, and specifically refers to a condensate processor. Background technology:

[0002] In flue gas heat exchange equipment, high-temperature flue gas exchanges heat with the heat absorber tube assembly inside the heat exchange chamber, turning the cold water inside the heat absorber tube assembly into hot water. Simultaneously, water vapor in the high-temperature flue gas condenses on the outer wall of the heat absorber tube assembly, forming liquid water. This condensate typically drips and accumulates at the bottom of the heat exchange chamber. Most of this accumulated condensate is discharged through pre-installed drainage pipes. However, some installation scenarios lack such drainage pipes, preventing the effective drainage of condensate from the heat exchange chamber. Long-term accumulation of condensate corrodes the equipment, breeds bacteria, and affects heat exchange efficiency. Summary of the Invention:

[0003] The purpose of this invention is to provide a condensate processor that uses the centrifugal force generated by the rotation of a rotating atomizing disc to break the condensate into an atomized state. The atomized condensate is then discharged outward along with the airflow, thereby achieving effective condensate discharge.

[0004] This utility model is implemented as follows:

[0005] A condensate processor includes a main housing, within which a condensate treatment chamber is provided, and an air inlet and an air outlet connecting the condensate treatment chamber to the outside. The main housing has a condensate channel with an inner port communicating with the condensate treatment chamber. A rotating atomizing disc is rotatably connected inside the condensate treatment chamber. The rotating atomizing disc is used to collect condensate dripping from the inner port of the condensate channel. The main housing is provided with a power motor that drives the rotating atomizing disc to rotate, thereby generating centrifugal force that atomizes the condensate on the rotating atomizing disc.

[0006] In the aforementioned condensate processor, the upper surface of the main housing is recessed downward to form a liquid inlet groove, the power motor is disposed in the liquid inlet groove, and a condensate channel is formed between the side wall of the power motor and the side wall of the liquid inlet groove. The output shaft of the power motor passes downward through the main housing to the condensate treatment chamber and is fitted with the rotating atomizing disc.

[0007] In the aforementioned condensate processor, the bottom surface of the liquid inlet tank arches upward to form a limiting boss. An assembly through hole is provided on the axis of the limiting boss for the output shaft of the power motor to pass through and rotate. The upwardly arched limiting boss forms a limiting corresponding groove in the condensate treatment chamber. A central rotating shaft is provided along the axis of the rotating atomizing disc and is inserted into and rotated in the limiting corresponding groove. The output shaft of the power motor is inserted into the central rotating shaft.

[0008] In the aforementioned condensate processor, an outer fixing plate is provided between the bottom surface of the liquid inlet tank and the power motor. Two or more connecting ears 1 and connecting ears 2 are distributed circumferentially along the outer edge of the outer fixing plate. Connecting slot 1 and connecting slot 2 are formed on the side wall of the liquid inlet tank, respectively for connecting ears 1 and connecting ears 2 to be inserted from top to bottom. An inner fixing plate is provided inside the condensate treatment chamber. Connecting ears 3 are provided on the outer edge of the inner fixing plate, corresponding to the position of connecting ears 1. The tail end of the fixing bolt passes through connecting ears 1, the main housing and connecting ears 3 in sequence downwards and is screwed with a fixing nut. An assembly support column is mounted on connecting ears 2. Connecting ears 4 are provided on the side wall of the power motor, corresponding to the position of connecting ears 2. The tail end of the assembly screw passes through connecting ears 4 downwards and is screwed onto the top surface of the corresponding assembly support column.

[0009] In the aforementioned condensate processor, the downwardly recessed liquid inlet groove forms a corresponding platform within the condensate treatment chamber, and the outer edge of the rotating atomizing disk extends upward along its axial direction to form an annular enclosure. The corresponding platform and the inner port of the condensate channel are located within the inner ring of the annular enclosure.

[0010] In one of the aforementioned condensate processors, the top surface of the annular enclosure is at a higher level than the bottom surface of the corresponding platform.

[0011] In the aforementioned condensate processor, the main housing includes an upper housing and a lower housing, which are joined together to form the condensate treatment chamber. The air inlet is located on the lower housing, and the air outlet is located on the upper housing. The air inlet and the air outlet are distributed on opposite sides of the left and right. The condensate channel, the rotating atomizing disc, and the power motor are all located on the upper housing.

[0012] The outstanding advantages of this utility model compared to the prior art are:

[0013] This utility model has a simple structure, reasonable design and high economic benefits. By dropping condensed water onto a rotating atomizing disc, the centrifugal force generated by the rotation of the atomizing disc breaks the condensed water into an atomized state. The atomized condensed water is then discharged outward with the airflow, thereby achieving effective discharge of condensed water. Attached image description:

[0014] Figure 1 This is a three-dimensional view of the entire utility model;

[0015] Figure 2 This is an overall top view of the present invention;

[0016] Figure 3 yes Figure 2 Sectional view at point AA;

[0017] Figure 4 This is an exploded view of the entire utility model.

[0018] In the diagram: 1. Main shell; 2. Condensate treatment chamber; 3. Air inlet; 4. Air outlet; 5. Condensate channel; 6. Rotating atomizing disc; 7. Power motor; 8. Liquid inlet trough; 9. Limiting boss; 10. Central rotating shaft; 11. Outer fixing plate; 12. Connecting ear 1; 13. Connecting ear 2; 14. Inner fixing plate; 15. Connecting ear 3; 16. Assembly support column; 17. Connecting ear 4; 18. Circular enclosure; 19. Upper shell; 20. Lower shell. Detailed implementation method:

[0019] The present invention will be further described below with reference to specific embodiments. See also: Figure 1 —4:

[0020] A condensate processor includes a main housing 1, within which a condensate treatment chamber 2 is disposed, and an air inlet 3 and an air outlet 4 connecting the condensate treatment chamber 2 to the outside. The main housing 1 has a condensate channel 5 with its inner port communicating with the condensate treatment chamber 2. A rotating atomizing disc 6 is rotatably connected within the condensate treatment chamber 2, and the rotating atomizing disc 6 is used to collect condensate dripping from the inner port of the condensate channel 5. A power motor 7 is disposed on the main housing 1, which drives the rotating atomizing disc 6 to rotate, thereby generating centrifugal force that atomizes the condensate on the rotating atomizing disc 6. The condensate can flow into the condensate channel 5 by itself through a pipe, or alternatively, a pump can be used as a power source to pump the condensate into the condensate channel 5. Meanwhile, the air inlet 3 and air outlet 4 of the condensate treatment chamber 2 can be connected in series in the existing flue gas duct, that is, the atomized condensate is discharged out together by the high temperature flue gas. Alternatively, it can be connected in series in the exhaust duct of the existing building or equipment, and the atomized condensate is discharged out together by the air supply airflow.

[0021] This utility model has a simple structure, reasonable design and high economic benefits. By dropping condensed water onto the rotating atomizing disc 6, the centrifugal force generated by the rotation of the atomizing disc 6 breaks the condensed water into an atomized state. Then, the atomized condensed water is discharged outward with the airflow, thereby achieving effective discharge of condensed water.

[0022] In order to simplify the overall structure of the condensate processor and effectively reduce manufacturing costs, the upper surface of the main housing 1 is recessed to form a liquid inlet groove 8. The power motor 7 is disposed in the liquid inlet groove 8, and the condensate channel 5 is formed between the side wall of the power motor 7 and the side wall of the liquid inlet groove 8. In this embodiment, the power motor 7 is directly driven by the rotating atomizing disc 6, that is, the output shaft of the power motor 7 passes downward through the main housing 1 into the condensate treatment chamber 2 and is fitted with the rotating atomizing disc 6.

[0023] In order to enable stable transmission between the rotating atomizing disc 6 and the power motor 7, the bottom surface of the liquid inlet tank 8 is arched upward to form a limiting boss 9. The axis of the limiting boss 9 is provided with an assembly through hole for the output shaft of the power motor 7 to pass through and rotate. The upwardly arched limiting boss 9 forms a limiting corresponding groove in the condensate treatment chamber 2. The center of the rotating atomizing disc 6 is provided with a central rotating shaft 10 along its axis, which is inserted and rotated in the limiting corresponding groove. The output shaft of the power motor 7 is inserted on the central rotating shaft 10.

[0024] Furthermore, in order to ensure that the power motor 7 can be stably and reliably connected within the liquid inlet tank 8, and considering that disassembly and assembly operations for future maintenance of the power motor 7 will not affect the sealing of the main housing 1, an outer fixing plate 11 is provided between the bottom surface of the liquid inlet tank 8 and the power motor 7. Two or more connecting ears 12 and 23 are distributed circumferentially along the outer edge of the outer fixing plate 11. Connecting slots 1 and 2 are formed on the sidewall of the liquid inlet tank 8 for the connecting ears 12 and 23 to be inserted from top to bottom. Second, an inner fixing plate 14 is provided inside the condensate treatment chamber 2. A connecting ear 15, corresponding to the position of connecting ear 12, is provided on the outer edge of the inner fixing plate 14. The tail end of the fixing bolt passes downward through connecting ear 12, the main housing 1, and connecting ear 15 in sequence, and is screwed with a fixing nut. An assembly support column 16 is mounted on connecting ear 23. A connecting ear 4, corresponding to the position of connecting ear 23, is provided on the side wall of the power motor 7. The tail end of the assembly screw passes downward through connecting ear 417 and is screwed onto the top surface of the corresponding assembly support column 16. That is, the main housing 1 is assembled and connected to the power motor 7 through the outer fixing plate 11. For the disassembly and assembly of the power motor 7, only the connecting ear 417 between the outer fixing plate 11 and the power motor 7 and the assembly support column 16 are needed for connection and assembly. Furthermore, the power motor 7 is mounted in the liquid inlet tank 8 by means of the mounting support column 16, so that there is a certain isolation gap between the end face of the power motor 7 and the bottom surface of the liquid inlet tank 8. This isolation gap can effectively prevent condensate from entering the power motor 7 and causing the circuit of the power motor 7 to become damp.

[0025] In addition, in order to ensure that external condensate can drip stably into the rotating atomizing disk 6 so that the rotation of the rotating atomizing disk 6 can atomize the condensate, in this embodiment, the downwardly recessed liquid inlet groove 8 forms a corresponding receiving platform in the condensate treatment chamber 2, and the outer edge of the rotating atomizing disk 6 extends upward along its axial direction to form an annular enclosure 18. The corresponding receiving platform and the inner port of the condensate channel 5 are located within the inner ring range of the annular enclosure 18.

[0026] Furthermore, in order to reduce the leakage of gas from the condensate treatment chamber 2 to the outside through the condensate channel 5, the top surface of the annular enclosure 18 is at a higher level than the bottom surface of the corresponding platform.

[0027] Furthermore, in this embodiment, the main housing 1 includes an upper housing 19 and a lower housing 20, which are joined together to form the condensate treatment chamber 2. The air inlet 3 is located on the lower housing 20, and the air outlet 4 is located on the upper housing 19. The air inlet 3 and the air outlet 4 are distributed on opposite sides of the left and right. The condensate channel 5, the rotating atomizing disc 6, and the power motor 7 are all located on the upper housing 19.

[0028] The above embodiments are only one of the preferred embodiments of this utility model and are not intended to limit the scope of implementation of this utility model. Therefore, all equivalent changes made in accordance with the shape, structure and principle of this utility model should be covered within the protection scope of this utility model.

Claims

1. A condensate water processor, characterized in that: The device includes a main housing (1), which contains a condensate treatment chamber (2) and an air inlet (3) and an air outlet (4) connecting the condensate treatment chamber (2) to the outside. The main housing (1) has a condensate channel (5) with an inner port connected to the condensate treatment chamber (2). A rotating atomizing disc (6) is rotatably connected inside the condensate treatment chamber (2). The rotating atomizing disc (6) is used to receive condensate dripping from the inner port of the condensate channel (5). The main housing (1) is equipped with a power motor (7) that drives the rotating atomizing disc (6). The power motor (7) drives the rotating atomizing disc (6) to rotate, thereby generating centrifugal force that atomizes the condensate on the rotating atomizing disc (6).

2. A condensate water processor according to claim 1, characterized in that: The upper surface of the main housing (1) is recessed downward to form a liquid inlet groove (8). The power motor (7) is installed in the liquid inlet groove (8), and the condensate channel (5) is formed between the side wall of the power motor (7) and the side wall of the liquid inlet groove (8). The output shaft of the power motor (7) passes downward through the main housing (1) to the condensate treatment chamber (2) and is fitted with the rotating atomizing disc (6).

3. A condensate water processor according to claim 2, characterized in that: The bottom of the liquid inlet tank (8) arches upward to form a limiting boss (9). An assembly through hole is provided on the axis of the limiting boss (9) for the output shaft of the power motor (7) to pass through and rotate. The upward-arching limiting boss (9) forms a limiting corresponding groove in the condensate treatment chamber (2). The center of the rotating atomizing disk (6) is provided with a central rotating shaft (10) inserted and rotated in the limiting corresponding groove along its axis. The output shaft of the power motor (7) is inserted on the central rotating shaft (10).

4. A condensate processor according to claim 2 or 3, characterized in that: An outer fixing plate (11) is provided between the bottom surface of the liquid inlet tank (8) and the power motor (7). Two or more connecting ears (12) and connecting ears (13) are distributed circumferentially along the outer edge of the outer fixing plate (11). Connecting slots (11) and (2) are formed on the side wall of the liquid inlet tank (8) for the connecting ears (12) and (2) to be inserted from top to bottom. An inner fixing plate (14) is provided inside the condensate treatment chamber (2). The outer edge of the inner fixing plate (14) is provided with… The third connecting ear (15) corresponding to the first connecting ear (12) has a fixing bolt that passes through the first connecting ear (12), the main housing (1) and the third connecting ear (15) and is screwed with a fixing nut. The second connecting ear (13) is equipped with an assembly support column (16). The side wall of the power motor (7) is equipped with a fourth connecting ear (17) corresponding to the second connecting ear (13). The end of the assembly screw passes through the fourth connecting ear (17) and is screwed onto the top surface of the corresponding assembly support column (16).

5. A condensate water processor according to claim 2, characterized in that: The downwardly recessed liquid inlet tank (8) forms a corresponding platform in the condensate treatment chamber (2). The outer edge of the rotating atomizing disk (6) extends upward along its axial direction to form an annular enclosure (18). The corresponding platform and the inner port of the condensate channel (5) are located within the inner ring of the annular enclosure (18).

6. A condensate water processor according to claim 5, characterized in that: The top surface of the annular enclosure (18) is at a higher level than the bottom surface of the corresponding platform.

7. A condensate water processor according to claim 1, characterized in that: The main housing (1) includes an upper housing (19) and a lower housing (20). The upper housing (19) and the lower housing (20) are joined together to form the condensate treatment chamber (2). The air inlet (3) is located on the lower housing (20), and the air outlet (4) is located on the upper housing (19). The air inlet (3) and the air outlet (4) are distributed on opposite sides of the left and right. The condensate channel (5), the rotating atomizing disc (6), and the power motor (7) are all located on the upper housing (19).

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