A rapid inspection terminal pin removal device

CN224624762UActive Publication Date: 2026-08-11JINHAO OPTOELECTRONICS (KUNSHAN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0002]在线材的生产过程中,可能存在端子没有插接到位或者插接松动的情况,可能会导致接触不良,从而引发电气连接中断或不稳定,影响电子设备的正常使用,因端子未正确插接造成的短路或过载还可能损坏设备或引发安全事故,为了确保电气连接的可靠性和安全性,避免因端子插接不良而导致电气故障,需要对生产好的线材成品进行端子退PIN相关的检测,保障设备的安全性和稳定性

Benefits of technology

一、本实用新型由于在按压伸缩开关的顶面连接有形状适应线材头端形状的凹槽,按压伸缩开关内侧的壳体顶面上竖直等距排列连接有伸缩探针,伸缩探针的数量和在按压伸缩开关内侧的位置状态与端子的数量和在线材头端上的位置状态相同,在检验线材头端的端子插接状态时,线材头端对准按压伸缩开关顶部的凹槽接入并下压,伸缩探针顶住各个端子,插接不稳定的端子会被顶出,显示端子连接状态更加明显,并能一次检验所有端子的连接状态,提高检验效率并减少人工操作。

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Abstract

This utility model discloses a rapid terminal pin removal inspection device, including a housing, a power module, a relay, a power switch, a push-to-retract switch, a telescopic probe, an indicator light, and an alarm. The power module and relay are connected inside the housing, and the power module is connected to the relay and power supply via wires. The power switch is connected to one corner of the top surface of the housing. The push-to-retract switch is connected to the top surface of the housing and is connected to the power module and relay via wires. The telescopic probe is connected to the top surface of the housing inside the push-to-retract switch. The alarm and indicator light are sequentially connected to the top surface of the housing next to the push-to-retract switch, and the telescopic probe and indicator light are connected to the relay via wires. Compared with the prior art, this utility model improves the inspection efficiency of terminal insertion status and reduces manual operation by pressing down the end face of the finished wire to push the telescopic switch, causing the telescopic probe to push out the improperly inserted terminal. The indicator light corresponding to the telescopic probe that is not pressed down does not light up, and the alarm lights up.
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Description

Technical Field

[0001] This utility model relates to the field of electrical connector testing technology, and in particular to a rapid inspection terminal pin removal device. Background Technology

[0002] During the production of wires, there may be instances where terminals are not properly inserted or are loosely connected, which may lead to poor contact, resulting in electrical connection interruptions or instability, affecting the normal use of electronic equipment. Short circuits or overloads caused by improperly inserted terminals may also damage equipment or cause safety accidents. In order to ensure the reliability and safety of electrical connections and avoid electrical faults caused by poor terminal insertion, it is necessary to perform terminal pin removal tests on the finished wire products to ensure the safety and stability of the equipment.

[0003] In the existing terminal pin removal inspection operation, the operator usually pulls the single wire with the terminal inserted and manually judges whether the terminal of the wire is inserted in the middle. The manual inspection is time-consuming and labor-intensive, with high labor costs. In addition, manual inspection is prone to misjudgment, which may lead to the failure to detect defective products. The efficiency and automation of terminal pin removal inspection are too low, the labor intensity is high, and it affects the production efficiency and quality of products. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a device for quickly inspecting the terminal pin removal status. By pressing the finished wire with the inserted terminal facing down onto a push-to-retract switch, the relay and power module are connected. At the same time, the telescopic probe pushes out any loosely inserted terminals. The pressed telescopic probe connects the relay and the indicator light. The indicator light illuminates to show that the terminal is properly inserted. If there are loosely inserted terminals that are pushed out, the alarm will light up and sound an alarm. This effectively improves the efficiency of inspecting the terminal insertion status at the wire end and reduces the intensity of manual operation.

[0005] This utility model is achieved through the following technical solution: A rapid terminal pin removal device includes a housing, a power switch, and a power module. The power switch is connected to a corner of the top surface of the housing, and the power module is connected to the bottom surface inside the housing. The power switch is connected to the power module and a power source via wires. A relay is connected to the bottom surface inside the housing next to the power module. A push-to-retract switch is connected to the center of the top surface of the housing. A telescopic probe is connected to the top surface of the housing inside the push-to-retract switch. An alarm and an indicator light are connected sequentially to the top surface of the housing next to the push-to-retract switch.

[0006] Furthermore, the top surface of the press-to-retract switch is connected to a groove that conforms to the shape of the wire end.

[0007] Furthermore, the pins of the push-to-retract switch are connected to the power module and the relay respectively via wires.

[0008] Furthermore, the number of telescopic probes and indicator lights is the same as the number of terminals connected to the end of the wire.

[0009] Furthermore, the telescopic probes are vertically and equidistantly connected to the center of the top surface of the housing inside the push-to-open telescopic switch. The position of the telescopic probes inside the push-to-open telescopic switch is the same as the position of the terminals on the wire end.

[0010] Furthermore, the main body of the telescopic probe is connected to a relay via wires.

[0011] Furthermore, the indicator light and its corresponding telescopic probe are connected to the same relay via wires.

[0012] Furthermore, the alarm is an alarm buzzer, and the pins at both ends of the alarm are connected to the relay via wires.

[0013] Compared with the prior art, this utility model has the following obvious advantages: I. This utility model features a groove on the top surface of a push-to-open telescopic switch, shaped to fit the end of a wire. Telescopic probes are vertically and equidistantly arranged on the top surface of the inner housing of the push-to-open telescopic switch. The number and position of the telescopic probes inside the push-to-open telescopic switch are the same as the number and position of the terminals on the end of the wire. When inspecting the connection status of the terminals at the end of the wire, the wire end is aligned with the groove on the top of the push-to-open telescopic switch and pressed down. The telescopic probes press against each terminal, and unstable terminals are pushed out, making the terminal connection status more obvious. This allows for the inspection of the connection status of all terminals at once, improving inspection efficiency and reducing manual operation.

[0014] II. In this utility model, the main body of the telescopic probe is connected to the relay via a wire, and the indicator light corresponding to the telescopic probe is also connected to the same relay via a wire. When inspecting the terminal insertion status at the end of the wire, the telescopic probe pressed to the bottom will be sensed by the device, and the indicator light will light up when the power is turned on, indicating that the corresponding terminal insertion status is stable. If the indicator light does not light up, the telescopic probe corresponding to it has not been pressed to the bottom, that is, the terminal pressed by the telescopic probe is not inserted properly, thus making the inspection of the terminal insertion status more accurate.

[0015] Third, this utility model has an alarm connected to the top surface of the housing next to the push-to-open switch. The two pins of the alarm are connected to the relay through wires. When the push-to-open probe is not pushed down to the bottom, the alarm lights up red and sounds an alarm. When the push-to-open probe is fully pushed down, the alarm displays a green light, indicating that all terminals are properly connected. This can more clearly remind the operator and prevent the operator from misinterpreting the test results. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 for Figure 1 A top-view structural diagram; Figure 3 for Figure 1 A top-down view of the internal structure.

[0017] The relationship between the reference numerals and their corresponding names in the attached figures is as follows: 1. Housing; 2. Power switch; 3. Press-to-retract switch; 4. Telescopic probe; 5. Indicator light; 6. Alarm; 7. Power supply; 8. Relay. Detailed Implementation

[0018] The present invention will now be described in detail with reference to the accompanying drawings.

[0019] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a rapid terminal pin removal device, including a housing 1, a power switch 2, a push-to-retract switch 3, a telescopic probe 4, an indicator light 5, an alarm 6, a power supply 7, and a relay 8. In this embodiment, the power switch 2 is connected to a corner of the top surface of the housing 1, the power module 7 is connected to the bottom surface inside the housing 1, the power switch 2 is connected to the power module 7 and the power supply via wires, the relay 8 is connected to the bottom surface inside the housing 1 next to the power module 7, the push-to-retract switch 3 is connected to the center of the top surface of the housing 1, the top surface of the push-to-retract switch 3 has a groove adapted to the shape of the wire end, and the pins of the push-to-retract switch 3 are connected to the power module 7 and the relay 8 via wires respectively.

[0020] Telescopic probes 4 are vertically and equidistantly connected to the center of the top surface of the housing 1 inside the push-to-retract switch 3. The position of the telescopic probes 4 inside the push-to-retract switch 3 is the same as the position of the terminals on the wire end. Alarm 6 and indicator lights 5 are sequentially connected to the top surface of the housing 1 next to the push-to-retract switch 3. The number of telescopic probes 4 and indicator lights 5 is the same as the number of terminals connected to the wire end. The main body of the indicator light 5 and the corresponding telescopic probe 4 are connected to the same relay 8 through wires. Alarm 6 is an alarm buzzer. The pins at both ends of alarm 6 are connected to relay 8 through wires.

[0021] The working principle of this utility model is as follows: When using this utility model, the operator connects the device to the power supply, turns on the power switch 2 to power the power module 7, and inserts the finished wire with the terminal connected, with the end face down, into the groove connected to the top surface of the push-pull switch 3 and presses it down. After the push-pull switch 3 is pressed down, the power module 7 and the relay 8 are connected. At the same time, the telescopic probe 4 presses against the corresponding terminal. Terminals that are not properly connected will be pushed out by the telescopic probe 4. The telescopic probe 4 that is not pressed to the bottom will not be detected by the device, and the indicator light 5 connected to the same relay 8 will not light up. At the same time, the alarm 6 lights up red and sounds an alarm to remind the operator. After the operator removes the finished wire, reconnects the terminal corresponding to the unlit indicator light 5 and retests.

[0022] If all terminals are plugged in, when the telescopic switch 3 is pressed down at the end of the finished wire, all telescopic probes 4 will be pressed down to the bottom and sensed by the device. The indicator lights 5 connected to the same relay 8 will all light up, and the alarm 6 will light up green, indicating that all terminals plugged into the end of the wire are plugged in. The operator can then remove the finished wire.

[0023] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent transformations or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A rapid terminal pin removal device, comprising a housing (1), a power switch (2), and a power module (7), wherein the power switch (2) is connected to a corner of the top surface of the housing (1), the power module (7) is connected to the bottom surface inside the housing (1), and the power switch (2) is connected to the power module (7) and a power source via wires, characterized in that: A relay (8) is connected to the bottom surface of the housing (1) on one side of the power module (7). A push-to-retract switch (3) is connected to the center of the top surface of the housing (1). A telescopic probe (4) is connected to the top surface of the housing (1) inside the push-to-retract switch (3). An alarm (6) and an indicator light (5) are connected in sequence to the top surface of the housing (1) on one side of the push-to-retract switch (3).

2. The rapid inspection terminal pin removal device according to claim 1, characterized in that: The top surface of the push-to-retract switch (3) is connected to a groove that is adapted to the shape of the wire end.

3. The rapid inspection terminal pin removal device according to claim 1, characterized in that: The pins of the push-to-retract switch (3) are connected to the power module (7) and the relay (8) respectively via wires.

4. The rapid inspection terminal pin removal device according to claim 1, characterized in that: The number of telescopic probes (4) and indicator lights (5) is the same as the number of terminals connected to the end of the wire.

5. A rapid inspection terminal pin removal device according to claim 1 or 4, characterized in that: The telescopic probes (4) are vertically and equidistantly connected to the center of the top surface of the housing (1) inside the push-to-open telescopic switch (3). The position of the telescopic probes (4) inside the push-to-open telescopic switch (3) is the same as the position of the terminal on the wire end.

6. The rapid inspection terminal pin removal device according to claim 1, characterized in that: The main body of the telescopic probe (4) is connected to the relay (8) via a wire.

7. A rapid inspection terminal pin removal device according to claim 1 or 4, characterized in that: The indicator light (5) and the corresponding telescopic probe (4) are connected to the same relay (8) via wires.

8. A rapid inspection terminal pin removal device according to claim 1, characterized in that: The alarm (6) is an alarm buzzer, and the pins at both ends of the alarm (6) are connected to the relay (8) through wires.