A plastic bucket injection molding machine with an adjustment mechanism

Abstract

This utility model relates to the technical field of plastic bucket production equipment. It provides a plastic bucket injection molding machine with an adjustment mechanism, comprising a worktable. An adjustment component is located at one end of the upper part of the worktable, and a bucket-lifting mechanism is located at another end of the upper part of the worktable. A first slide rail is formed on one side of the surface of the worktable, and a mold mounting platform is fixedly installed at the center of the upper part of the worktable. The adjustment component includes a first servo motor and a moving frame. The first servo motor is fixedly installed at the right end of the worktable, and the bottom end of the moving frame is slidably connected to the worktable via the first slide rail. This technical solution solves the problem in the prior art where traditional mold adjustment structures are difficult to achieve rapid and precise positioning adjustment, leading to quality problems such as uneven wall thickness and bucket deformation during the molding process, resulting in a low product qualification rate.

Description

Technical Field

[0001] This utility model relates to the technical field of plastic bucket production equipment, specifically to a plastic bucket injection molding machine with an adjustment mechanism. Background Technology

[0002] Plastic drums, with their lightweight, corrosion resistance, low cost, and reusability, are widely used in numerous fields such as chemical, food, pharmaceutical, and agriculture. In the chemical industry, plastic drums are commonly used to store and transport various acidic and alkaline chemical reagents. For example, in the production of fine chemicals, PVC plastic drums can safely store highly corrosive liquids such as hydrochloric acid and sulfuric acid, effectively avoiding the risk of leakage caused by corrosion of metal containers. According to industry statistics, the chemical industry's annual demand for plastic drums reaches tens of millions. With the rise of e-commerce, the demand for plastic drums in logistics and transportation has also increased significantly, as their lightweight nature effectively reduces transportation costs. With the vigorous development of various industries, the market demand for plastic drums continues to grow, and the requirements for their specifications, shapes, and quality are becoming increasingly diverse and refined.

[0003] In existing technologies, traditional mold adjustment structures struggle to achieve rapid and precise positioning adjustments. For example, when producing large-capacity, irregularly shaped plastic buckets, traditional adjustment mechanisms cannot quickly and accurately adjust the mold position, leading to frequent downtime for adjustments and significantly reducing production efficiency. Furthermore, due to insufficient mold positioning accuracy, plastic buckets are prone to quality problems such as uneven wall thickness and barrel deformation during molding, resulting in low product qualification rates and increased production costs. Utility Model Content To overcome the above-mentioned defects, this utility model provides a plastic bucket injection molding machine with an adjustment mechanism, which solves the technical problem that the traditional mold adjustment structure in the prior art is difficult to achieve fast and accurate positioning adjustment, which leads to quality problems such as uneven wall thickness and barrel deformation during the molding process, resulting in low product qualification rate.

[0004] According to one aspect, at least one embodiment of the present invention provides a plastic bucket injection molding machine with an adjustment mechanism, comprising: The workbench has an adjustment component at one end and a bucket-retrieving mechanism at the other end. A first slide rail is provided on one side of the surface of the workbench, and a mold mounting platform is fixedly installed at the center of the upper end of the workbench. The adjustment assembly includes a first servo motor and a moving frame. The first servo motor is fixedly installed on the right end of the workbench. The bottom end of the moving frame is slidably connected to the workbench through the first slide rail. A second slide rail is provided on one side surface of the moving frame, and a lifting seat is slidably connected to the moving frame through the second slide rail.

[0005] For example, in at least one embodiment of the present invention, a plastic bucket injection molding machine with an adjustment mechanism is provided, which further includes: a first lead screw fixedly connected to the output shaft of the first servo motor, the first lead screw passing through the bottom end of the movable frame and threadedly connected to the movable frame, a connecting block fixedly connected to the front bottom end of the movable frame, a threaded positioning post threadedly connected to the upper end of the connecting block, a second servo motor fixedly connected to the top end of the movable frame, a second lead screw fixedly connected to the output shaft of the second servo motor, and the second lead screw passing through the lifting seat and threadedly connected to the lifting seat.

[0006] For example, in at least one embodiment of the present invention, a plastic bucket injection molding machine with an adjustment mechanism is provided, which further includes: a first lead screw installed inside the first slide rail and rotatably connected at both ends to the worktable, and a second lead screw installed inside the second slide rail and rotatably connected at both ends to the movable frame.

[0007] For example, in at least one embodiment of the present invention, a plastic bucket injection molding machine with an adjustment mechanism is provided, which further includes: the adjustment component includes a slide rod, the slide rod is disposed inside the second slide rail and its two ends are fixedly connected to the movable frame, the slide rod passes through the lifting seat and is slidably connected to the lifting seat, and the bottom end of the lifting seat is fixedly connected to the upper mold.

[0008] For example, in at least one embodiment of the present invention, a plastic bucket injection molding machine with an adjustment mechanism is provided, which further includes: a support leg fixedly connected to the bottom end of the worktable, and a threaded positioning groove provided on a part of the surface of the worktable.

[0009] For example, in at least one embodiment of the present invention, a plastic bucket injection molding machine with an adjustment mechanism is provided, which further includes: a lower mold fixedly installed on the upper end of the mold mounting platform, an electric push rod fixedly connected inside the lower mold, a push block fixedly connected to the top end of the telescopic column of the electric push rod, and the push block being movably connected to the lower mold.

[0010] For example, in at least one embodiment of the present invention, a plastic bucket injection molding machine with an adjustment mechanism is provided, which further includes: a bucket picking mechanism including a robotic arm, the robotic arm being fixedly installed on the upper end of the worktable, and the output end of the robotic arm being fixedly connected to a mounting base.

[0011] For example, in at least one embodiment of the present invention, a plastic bucket injection molding machine with an adjustment mechanism is provided, which further includes: a third slide rail is provided on one side surface of the mounting base; a clamping plate is slidably connected to the mounting base through the third slide rail; a third servo motor is fixedly connected to the top of the mounting base; a bidirectional lead screw is fixedly connected to the output shaft of the third servo motor; the bidirectional lead screw is installed inside the third slide rail and its two ends are rotatably connected to the mounting base; the bidirectional lead screw passes through the clamping plate and is threadedly connected to the clamping plate; and a rubber pad is fixedly connected to the inner surface of the clamping plate.

[0012] The beneficial effects of the embodiments of this utility model are as follows: (1) In this utility model, the first servo motor drives the first lead screw to rotate, thereby realizing the horizontal position adjustment of the upper mold. The second servo motor drives the second lead screw to rotate, thereby making the vertical height of the upper mold adjustable. The height adjustment can adapt to the product requirements of different thicknesses and ensure the mold closing accuracy. The left and right position adjustment can accurately align the injection head and adapt to molds of different shapes, so that the device can adapt to the production requirements of plastic buckets of different specifications and shapes, thereby improving production efficiency and molding quality of plastic buckets.

[0013] (2) In this utility model, by setting up the bucket picking mechanism, the third servo motor drives the bidirectional lead screw to rotate, which drives the clamping plate to move relative to the moving frame within the range of the moving frame, clamping the mold after molding, and cooperating with the robotic arm to take out the finished plastic bucket from the upper end of the lower mold and move it to the designated place, which increases the continuity of product production, avoids manual removal of products, which leads to the waste of labor costs, and speeds up the production speed. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 for Figure 1 A schematic diagram of the adjustment component structure in the embodiment; Figure 3 for Figure 1 A schematic diagram of the mold structure in the embodiment; Figure 4 for Figure 1 A schematic diagram of the bucket-retrieving mechanism in the embodiment.

[0016] In the diagram: 1. Workbench; 11. Support leg; 12. First slide rail; 13. Threaded positioning groove; 14. Mold mounting platform; 15. Lower mold; 16. Electric push rod; 17. Push block; 2. Adjustment assembly; 21. First servo motor; 22. First lead screw; 23. Moving frame; 24. Connecting block; 25. Threaded positioning post; 26. Second slide rail; 27. Second servo motor; 28. Second lead screw; 29. ​​Slide rod; 210. Lifting seat; 211. Upper mold; 3. Bucket lifting mechanism; 31. Robotic arm; 32. Mounting seat; 33. Third slide rail; 34. Third servo motor; 35. Bidirectional lead screw; 36. Clamping plate; 37. Rubber pad. Detailed Implementation

[0017] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0018] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0019] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0021] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] like Figures 1-3 As shown, it illustrates a plastic bucket injection molding machine with an adjustment mechanism according to one embodiment of the present invention. In some examples, a workbench 1 is provided with an adjustment component 2 at one end of the upper part of the workbench 1, and a bucket-retrieving mechanism 3 is provided at another end of the upper part of the workbench 1. A first slide rail 12 is provided on one side of the surface of the workbench 1, and a mold mounting platform 14 is fixedly installed at the center of the upper end of the workbench 1. The adjustment component 2 includes a first servo motor 21 and a moving frame 23. The first servo motor 21 is fixedly installed on the right end of the workbench 1. The bottom end of the moving frame 23 is slidably connected to the workbench 1 through the first slide rail 12. A second slide rail 26 is provided on one side surface of the moving frame 23. The moving frame 23 is slidably connected to the lifting seat 210 through the second slide rail 26.

[0024] The output shaft of the first servo motor 21 is fixedly connected to the first lead screw 22. The first lead screw 22 passes through the bottom end of the moving frame 23 and is threadedly connected to the moving frame 23. The front bottom end of the moving frame 23 is fixedly connected to the connecting block 24. The upper end of the connecting block 24 is threadedly connected to the threaded positioning post 25. The top end of the moving frame 23 is fixedly connected to the second servo motor 27. The output shaft of the second servo motor 27 is fixedly connected to the second lead screw 28. The second lead screw 28 passes through the lifting seat 210 and is threadedly connected to the lifting seat 210.

[0025] The first lead screw 22 is installed inside the first slide rail 12 and its two ends are rotatably connected to the worktable 1. The second lead screw 28 is installed inside the second slide rail 26 and its two ends are rotatably connected to the moving frame 23.

[0026] The adjustment assembly 2 also includes a slide bar 29, which is located inside the second slide rail 26 and is fixedly connected to the movable frame 23 at both ends. The slide bar 29 passes through the lifting seat 210 and is slidably connected to the lifting seat 210. The bottom end of the lifting seat 210 is fixedly connected to the upper mold 211.

[0027] The bottom of the workbench 1 is fixedly connected to a support leg 11, and a threaded positioning groove 13 is provided on a part of the surface of the workbench 1.

[0028] A lower mold 15 is fixedly installed on the upper end of the mold mounting platform 14. An electric push rod 16 is fixedly connected inside the lower mold 15. A push block 17 is fixedly connected to the top of the telescopic column of the electric push rod 16. The push block 17 is movably connected to the lower mold 15.

[0029] For example, such as Figure 4 As shown, the first servo motor 21 drives the first lead screw 22 to rotate, causing the moving frame 23 to move left and right above the worktable 1, thereby adjusting the horizontal position of the upper mold 211. The second servo motor 27 drives the second lead screw 28 to rotate, causing the lifting seat 210 to rise and fall, making the vertical height of the upper mold 211 adjustable. The height adjustment can adapt to the needs of products with different thicknesses, ensuring mold closing accuracy. The left and right position adjustment can accurately align the injection head, adapting to molds of different shapes, making the device adaptable to the production needs of plastic buckets of different specifications and shapes, improving production efficiency and the molding quality of plastic buckets. With the setting of the threaded positioning pin 25, after the position of the moving frame 23 is determined, the threaded positioning pin 25 can be rotated to rotate the threaded positioning pin 25 into the corresponding threaded positioning groove 13, limiting the position of the moving frame 23 and enhancing the stability of horizontal adjustment. The electric push rod 16 lifts the push block 17 from the top of the lower mold 15, thereby lifting the mold after molding and demolding the mold, enhancing demolding efficiency.

[0030] In some examples, by setting up the bucket-retrieving mechanism 3, the third servo motor 34 drives the bidirectional lead screw 35 to rotate, which drives the clamping plate 36 to move relative to the moving frame 23 within the range of the moving frame, clamping the mold after molding. With the help of the robotic arm 31, the finished plastic bucket is taken out from the upper end of the lower mold 15 and moved to the designated place. This increases the continuity of product production, avoids the waste of labor costs caused by manual product removal, and speeds up the production process.

[0031] The bucket retrieval mechanism 3 includes a robotic arm 31, which is fixedly installed on the upper end of the workbench 1, and the output end of the robotic arm 31 is fixedly connected to a mounting base 32.

[0032] A third slide rail 33 is provided on one side surface of the mounting base 32. The mounting base 32 is slidably connected to a clamping plate 36 through the third slide rail 33. A third servo motor 34 is fixedly connected to the top of the mounting base 32. A bidirectional lead screw 35 is fixedly connected to the output shaft of the third servo motor 34. The bidirectional lead screw 35 is installed inside the third slide rail 33 and its two ends are rotatably connected to the mounting base 32. The bidirectional lead screw 35 passes through the clamping plate 36 and is threadedly connected to the clamping plate 36. A rubber pad 37 is fixedly connected to the inner surface of the clamping plate 36.

[0033] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A plastic bucket injection molding machine with an adjustment mechanism, characterized in that, include: Workbench (1), an adjustment component (2) is provided at one end of the upper part of the workbench (1), and a bucket-retrieving mechanism (3) is provided at the other end of the upper part of the workbench (1). A first slide (12) is provided on one side of the surface of the workbench (1), and a mold mounting table (14) is fixedly installed at the center of the upper end of the workbench (1). The adjustment component (2) includes a first servo motor (21) and a moving frame (23). The first servo motor (21) is fixedly installed on the right end of the workbench (1). The bottom end of the moving frame (23) is slidably connected to the workbench (1) through the first slide rail (12). A second slide rail (26) is provided on one side surface of the moving frame (23). The moving frame (23) is slidably connected to a lifting seat (210) through the second slide rail (26).

2. The injection molding machine for plastic buckets with adjustment mechanism according to claim 1, characterized in that, The output shaft of the first servo motor (21) is fixedly connected to a first lead screw (22). The first lead screw (22) passes through the bottom end of the moving frame (23) and is threadedly connected to the moving frame (23). A connecting block (24) is fixedly connected to the bottom front side of the moving frame (23). A threaded positioning post (25) is threadedly connected to the upper end of the connecting block (24). A second servo motor (27) is fixedly connected to the top end of the moving frame (23). The output shaft of the second servo motor (27) is fixedly connected to a second lead screw (28). The second lead screw (28) passes through the lifting seat (210) and is threadedly connected to the lifting seat (210).

3. The injection molding machine for plastic buckets with adjustment mechanism according to claim 2, characterized in that, The first lead screw (22) is installed inside the first slide rail (12) and its two ends are rotatably connected to the worktable (1). The second lead screw (28) is installed inside the second slide rail (26) and its two ends are rotatably connected to the moving frame (23).

4. The injection molding machine for plastic buckets with adjustment mechanism according to claim 3, characterized in that, The adjustment component (2) also includes a slide rod (29), which is located inside the second slide rail (26) and its two ends are fixedly connected to the moving frame (23). The slide rod (29) passes through the lifting seat (210) and is slidably connected to the lifting seat (210). The bottom end of the lifting seat (210) is fixedly connected to the upper mold (211).

5. The injection molding machine for plastic buckets with adjustment mechanism according to claim 1, characterized in that, The bottom end of the workbench (1) is fixedly connected to a support leg (11), and a threaded positioning groove (13) is provided on a part of the surface of the workbench (1).

6. The injection molding machine for plastic buckets with adjustment mechanism according to claim 1, characterized in that, The upper end of the mold mounting platform (14) is fixedly installed with a lower mold (15). An electric push rod (16) is fixedly connected inside the lower mold (15). A push block (17) is fixedly connected to the top of the telescopic column of the electric push rod (16). The push block (17) is movably connected to the lower mold (15).

7. The injection molding machine for plastic buckets with adjustment mechanism according to claim 1, characterized in that, The bucket retrieval mechanism (3) includes a robotic arm (31), which is fixedly installed on the upper end of the workbench (1), and the output end of the robotic arm (31) is fixedly connected to a mounting base (32).

8. The injection molding machine for plastic buckets with adjustment mechanism according to claim 7, characterized in that, A third slide rail (33) is provided on one side surface of the mounting base (32). The mounting base (32) is slidably connected to a clamping plate (36) through the third slide rail (33). A third servo motor (34) is fixedly connected to the top of the mounting base (32). A bidirectional lead screw (35) is fixedly connected to the output shaft of the third servo motor (34). The bidirectional lead screw (35) is installed inside the third slide rail (33) and its two ends are rotatably connected to the mounting base (32). The bidirectional lead screw (35) passes through the clamping plate (36) and is threadedly connected to the clamping plate (36). A rubber pad (37) is fixedly connected to the inner surface of the clamping plate (36).

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