A sesame oil processing raw material cleaning device
Patent Information
- Application Number
- CN202521917510.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-08
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种芝麻油加工用原料清洗装置,以解决上述背景技术中提到的目前人工清洗效率低下,杂质去除不彻底,且难以保证清洗一致性;部分自动化设备仅单一采用水洗,清洗效果欠佳,清洗废水多直接排放,水资源浪费严重,增加生产成本与环保压力,而且清洗后芝麻含水量高,需额外烘干设备,且与后续工序衔接不畅,整体加工效率低的问题
1、该芝麻油加工用原料清洗装置,通过水箱内经过滤器净化的水由泵体通过连通管输送至清洗槽外表面的管架,再经喷淋头均匀喷洒,同时驱动机组带动搅拌件转动,彻底剥离表面泥土、灰尘等杂质,清洗完成后,驱动电机带动门板转动打开通口,芝麻落入传送机座的沥水履带,沥水履带运转中,芝麻表面多余水分经履带间隙滴落,滴落的水经连通架回流至水箱,水箱、过滤器、泵体组成的循环系统,对回收污水过滤净化后重新输送至喷淋头,该流程在保证芝麻清洗效果的同时,从而达到了提升生产连续性与资源利用效率。
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Figure CN224641762U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sesame oil raw material cleaning technology, specifically a raw material cleaning device for sesame oil processing. Background Technology
[0002] Sesame oil is a traditional Chinese seasoning vegetable oil extracted from sesame seeds. It has a rich, roasted sesame aroma, a pure and lingering flavor, and is an indispensable condiment in daily life. Whether used in cold dishes, hot dishes, or soups, it is a perfect finishing touch. Sesame seeds need to be washed before pressing.
[0003] Currently, manual cleaning is inefficient, does not remove impurities thoroughly, and is difficult to ensure consistent cleaning. Some automated equipment only uses water washing, which results in poor cleaning effect. Cleaning wastewater is often discharged directly, causing serious waste of water resources, increasing production costs and environmental pressure. Moreover, the high moisture content of sesame seeds after cleaning requires additional drying equipment, and the process is not well integrated with subsequent processes, resulting in low overall processing efficiency. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a raw material cleaning device for sesame oil processing, which solves the problems mentioned in the background art, such as low efficiency of manual cleaning, incomplete removal of impurities, and difficulty in ensuring cleaning consistency; some automated equipment only uses water washing, resulting in poor cleaning effect, direct discharge of cleaning wastewater, serious waste of water resources, increased production costs and environmental pressure, and high moisture content of sesame seeds after cleaning, requiring additional drying equipment, poor connection with subsequent processes, and low overall processing efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a raw material cleaning device for sesame oil processing, comprising a cleaning tank and a conveyor base. A pipe frame is fixedly installed on the outer surface of the cleaning tank, and a plurality of spray heads are fixedly connected to the outer surface of the pipe frame. A drive unit is provided on the outer surface of the cleaning tank, and a stirring component is fixedly installed at the output end of the drive unit. An opening is provided at the bottom of the cleaning tank, and a drive motor is provided on the outer surface of the opening. A door panel is fixedly installed at the output end of the drive motor, and the door panel is rotatably connected to the opening. A draining conveyor belt is provided on the outer surface of the conveyor base, and a fixed stop block and a connecting frame are fixedly installed on the outer surface of the conveyor base. The fixed stop block is located in the middle gap of the draining conveyor belt, and the connecting frame is located at the lower part of the draining conveyor belt. A water tank is connected to the connecting frame, and a filter is fixedly connected to the outer surface of the water tank. A pump body is connected to the output end of the filter, and a connecting pipe is fixedly connected to the output end of the pump body. The connecting pipe is fixedly connected to the pipe frame.
[0006] Preferably, a bracket is fixedly installed on the outer surface of the conveyor base, a spring is fixedly installed on the outer surface of the bracket, a mounting base is fixedly installed at the output end of the spring, a servo motor is provided on the outer surface of the mounting base, a pressure roller is fixedly installed at the output end of the servo motor, the mounting base is slidably connected to the conveyor base, the outer surface of the pressure roller is rotatably connected to the outer surface of the dewatering conveyor belt, a top frame is fixedly installed on the outer surface of the conveyor base, and a dryer is installed through the outer surface of the top frame.
[0007] Preferably, a support base is fixedly installed on the outer surface of the cleaning tank. Both the bracket and the top frame are inverted U-shaped. The support base and the top frame are located on both sides of the bracket, and the support base, bracket, and top frame are closely connected.
[0008] Preferably, the conveyor base is composed of a frame, a transmission system, a motor, a draining track, rollers, a tension control device, and a control unit. The outer surface of the cleaning tank is equipped with a controller, which is electrically connected to a servo motor, a drive motor, a drive unit, and a motor.
[0009] Preferably, the spring component is made of a combination of a spring and a telescopic rod, the outer surface of the water tank is connected to a water inlet pipe, the pipe rack is U-shaped, a plurality of the spray heads are arranged in a U-shaped array, and a sealing gasket is fixedly installed on the outer surface of the door panel, the sealing gasket being sealed to the opening.
[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. This sesame oil processing raw material cleaning device uses water purified by a filter in a water tank, which is pumped through a connecting pipe to a pipe rack on the outer surface of the cleaning tank. The water is then evenly sprayed by spray heads. At the same time, the drive unit drives the agitator to rotate, thoroughly removing surface dirt, dust, and other impurities. After cleaning, the drive motor drives the door panel to rotate and open the opening, allowing the sesame seeds to fall into the drain conveyor belt. As the drain conveyor belt operates, excess water on the surface of the sesame seeds drips through the gaps in the belt. The dripping water flows back to the water tank through the connecting rack. The circulation system consisting of the water tank, filter, and pump filters and purifies the recycled wastewater before it is re-sent to the spray heads. This process ensures the cleaning effect of the sesame seeds while improving production continuity and resource utilization efficiency.
[0011] 2. This raw material cleaning device for sesame oil processing provides a mounting base for spring components via a bracket on the outer surface of the conveyor base. The spring components push the mounting base with elastic force, causing the mounting base to slide along the conveyor base. During operation, the pressure roller remains in contact with the draining conveyor belt under the elastic force of the spring components. As the conveyor belt rotates, the pressure roller rotates synchronously, flattening and spreading the sesame seeds to prevent accumulation and ensure more even and thorough draining. At the same time, the servo motor can adjust the speed of the pressure roller to match the conveyor belt speed. Meanwhile, the dryer on the top frame blows hot air synchronously during the sesame draining process to dry the sesame seeds, further reducing their moisture content. This ensures the uniformity of sesame processing and further improves the overall processing efficiency and sesame quality. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model; Figure 2 This is a front sectional view of the structure of this utility model; Figure 3 This is a side sectional view of the structure of this utility model; Figure 4 The structure of this utility model Figure 3 Schematic diagram at point A in the middle.
[0013] In the diagram: 1. Washing tank; 2. Pipe rack; 3. Spray head; 4. Support base; 5. Agitator; 6. Port; 7. Drive motor; 8. Door panel; 9. Sealing gasket; 10. Conveyor base; 11. Drainage conveyor belt; 12. Fixed block; 13. Connecting frame; 14. Water tank; 15. Filter; 16. Pump body; 17. Connecting pipe; 18. Bracket; 19. Spring component; 20. Mounting base; 21. Pressure roller; 22. Top frame; 23. Dryer; 24. Baffle. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0015] Please refer to Figures 1-4. A raw material cleaning device for sesame oil processing includes a cleaning tank 1 and a conveyor base 10. A pipe rack 2 is fixedly installed on the outer surface of the cleaning tank 1, and several spray heads 3 are fixedly connected to the outer surface of the pipe rack 2. A drive unit is installed on the outer surface of the cleaning tank 1, and a stirring element 5 is fixedly installed at the output end of the drive unit. An opening 6 is provided at the bottom of the cleaning tank 1, and a drive motor 7 is installed on the outer surface of the opening 6. A door plate 8 is fixedly installed at the output end of the drive motor 7, and the door plate 8 is rotatably connected to the opening 6. The conveyor base 1... The outer surface of the conveyor base 10 is provided with a drainage track 11. The outer surface of the conveyor base 10 is fixedly installed with a fixed block 12 and a connecting frame 13. The fixed block 12 is located in the middle gap of the drainage track 11. The connecting frame 13 is located at the lower part of the drainage track 11. The connecting frame 13 is connected to a water tank 14. The outer surface of the water tank 14 is fixedly connected to a filter 15. The output end of the filter 15 is connected to a pump body 16. The output end of the pump body 16 is fixedly connected to a connecting pipe 17. The connecting pipe 17 is fixedly connected to the pipe rack 2.
[0016] Specifically, the pipe rack 2 on the outer surface of the washing tank 1 is connected to the spray head 3. The pump body 16 transports the water purified by the filter 15 in the water tank 14 to the pipe rack 2 through the connecting pipe 17, and then the spray head 3 sprays it evenly onto the sesame raw material in the washing tank 1. Simultaneously, the drive unit rotates the agitator 5, allowing the sesame seeds to fully contact each other under the action of water flow and agitation. The dirt, dust, and other impurities attached to the surface of the sesame seeds are completely removed. After cleaning, the drive motor 7 rotates the door panel 8 to open the opening 6, and the sesame seeds fall into the drain conveyor belt 11 of the conveyor base 10. During the operation of the drain conveyor belt 11, excess water on the surface of the sesame seeds drips through the gaps in the belt. The fixed block 12 can prevent the drain from overflowing and deviating during transportation. The dripping water flows back to the water tank 14 through the connecting frame 13. The circulation system composed of the water tank 14, filter 15, and pump body 16 can filter and purify the recycled wastewater, remove impurities in the water, and then transport it back to the spray head 3. This achieves the effect of improving production continuity and resource utilization efficiency while ensuring the cleaning effect of sesame seeds.
[0017] In this embodiment: the conveyor base 10 is composed of a frame, a transmission system, a motor, a draining track 11, rollers, a tension control device and a control unit. The outer surface of the cleaning tank 1 is equipped with a controller, which is electrically connected to the servo motor, the drive motor 7, the drive unit and the motor.
[0018] Specifically, the frame of the conveyor base 10 provides support for the whole, the motor drives the roller to rotate through the transmission system, which in turn drives the dewatering track 11 to operate, the tension control device can adjust the track tension to ensure smooth conveying, and the control unit coordinates the operation of each component. The controller on the outer surface of the cleaning tank 1 is electrically connected to the servo motor, drive motor 7, drive unit, and conveyor base 10 motors to achieve centralized control. The controller precisely controls the start-up, shutdown, and operating parameters of each motor and drive unit according to a preset program: the drive unit drives the stirring component 5 to adjust its speed to match the spray intensity, improving cleaning efficiency; the drive motor 7 controls the opening and closing timing of the door panel 8 to ensure that sesame seeds enter the conveyor base 10 at the right time; the motor of the conveyor base 10 drives the draining conveyor belt 11 to run at a set speed through the transmission system, and the tension control device ensures stable conveying and even draining of sesame seeds. This not only achieves automated and precise control of the cleaning and conveying process, ensuring the consistency of sesame seed cleaning and draining effects, but also further improves production continuity, reduces manual intervention costs, and enhances the stability and reliability of equipment operation. The controller is an existing structure, and the control circuit can be implemented by those skilled in the art through simple programming. It is common knowledge in the field and is only used without modification. Therefore, the control method and circuit connection will not be described in detail to facilitate centralized control operation of the relevant structures.
[0019] Working principle: A pipe rack 2 is fixedly installed on the outer surface of the cleaning tank 1. Several spray heads 3 are fixedly connected to the outer surface of the pipe rack 2. A drive unit is installed on the outer surface of the cleaning tank 1. An agitator 5 is fixedly installed at the output end of the drive unit. An opening 6 is opened at the bottom of the cleaning tank 1. A drive motor 7 is installed on the outer surface of the opening 6. A door plate 8 is fixedly installed at the output end of the drive motor 7. The door plate 8 is rotatably connected to the opening 6. A drain conveyor belt 11 is installed on the outer surface of the conveyor base 10. A fixed stop 12 and a connecting frame 13 are fixedly installed on the outer surface of the conveyor base 10. The fixed stop 12 is designed to... The water tank 14 is located in the middle gap of the dewatering conveyor belt 11, and the connecting frame 13 is located at the lower part of the dewatering conveyor belt 11. The connecting frame 13 is connected to the water tank 14, and the outer surface of the water tank 14 is fixedly connected to the filter 15. The output end of the filter 15 is connected to the pump body 16, and the output end of the pump body 16 is fixedly connected to the connecting pipe 17. The connecting pipe 17 is fixedly connected to the pipe frame 2. The pipe frame 2 on the outer surface of the washing tank 1 is connected to the spray head 3. The pump body 16 transports the water purified by the filter 15 in the water tank 14 to the pipe frame 2 through the connecting pipe 17, and then the spray head 3 evenly sprays it onto the sesame raw material in the washing tank 1. Simultaneously, the drive unit rotates the stirring component 5, allowing the sesame seeds to fully contact each other under the action of water flow and stirring. The dirt, dust, and other impurities attached to the surface of the sesame seeds are completely removed. After cleaning, the drive motor 7 drives the door panel 8 to rotate and open the opening 6. The sesame seeds fall into the drain conveyor belt 11 of the conveyor base 10. During the operation of the drain conveyor belt 11, excess water on the surface of the sesame seeds drips through the gaps in the belt. The fixed block 12 can prevent the drain from overflowing and deviating during transportation. The dripping water flows back to the water tank 14 through the connecting frame 13. The circulation system composed of the water tank 14, filter 15, and pump body 16 can filter and purify the recycled wastewater, remove impurities in the water, and then transport it back to the spray head 3. Compared with related technologies, the raw material cleaning device for sesame oil processing provided by this utility model has the following beneficial effects: thereby achieving the effect of improving production continuity and resource utilization efficiency while ensuring the cleaning effect of sesame seeds. Example
[0020] Please refer to Figures 1-4. A bracket 18 is fixedly installed on the outer surface of the conveyor base 10. A spring 19 is fixedly installed on the outer surface of the bracket 18. A mounting base 20 is fixedly installed at the output end of the spring 19. A servo motor is provided on the outer surface of the mounting base 20. A pressure roller 21 is fixedly installed at the output end of the servo motor. The mounting base 20 is slidably connected to the conveyor base 10. The outer surface of the pressure roller 21 is rotatably connected to the outer surface of the dewatering conveyor belt 11. A top frame 22 is fixedly installed on the outer surface of the conveyor base 10. A dryer 23 is installed through the outer surface of the top frame 22.
[0021] Specifically, the bracket 18 on the outer surface of the conveyor base 10 provides a mounting base for the spring member 19. The spring member 19 pushes the mounting seat 20 through elastic force, causing the mounting seat 20 to slide along the conveyor base 10. During operation, the pressure roller 21 remains in contact with the draining conveyor belt 11 under the elastic force of the spring member 19. As the conveyor belt rotates, the pressure roller 21 rotates synchronously, flattening and spreading the sesame seeds to prevent them from piling up and to make the draining more even and thorough. At the same time, the servo motor can adjust the speed of the pressure roller 21 to match the conveyor belt speed. Meanwhile, the dryer 23 on the top frame 22 blows hot air synchronously during the sesame draining process to dry the sesame seeds, further reducing the moisture content of the sesame seeds. This ensures the uniformity of sesame seed processing and further improves the overall processing efficiency and sesame seed quality.
[0022] In the embodiment: a support base 4 is fixedly installed on the outer surface of the cleaning tank 1. The bracket 18 and the top frame 22 are both inverted U-shaped. The support base 4 and the top frame 22 are located on both sides of the bracket 18, and the support base 4, the bracket 18 and the top frame 22 are closely connected.
[0023] Specifically, the support base 4 on the outer surface of the washing tank 1 provides stable support for the overall structure. The inverted U-shaped bracket 18 and the top frame 22 are respectively installed on both sides of the support base 4, and the three are closely connected to form a stable overall frame. During operation, the support base 4 directly bears the weight of the washing tank 1 and the materials inside, and transmits the force to the base surface, ensuring that the washing tank 1 will not shake during the stirring, spraying and other operations. The inverted U-shaped bracket 18 and the top frame 22 have good anti-deformation ability due to their own structural characteristics. After they are closely connected with the support base 4, they further enhance the rigidity and stability of the overall structure. The bracket 18 provides a reliable installation base for components such as the spring 19 and the pressure roller 21, ensuring that the pressure roller 21 can stably apply pressure to the dewatering conveyor belt 11 during operation. The top frame 22 stably supports the dryer 23, ensuring that the position of the dryer 23 remains unchanged during the air drying process, thereby evenly acting on the sesame seeds on the conveyor belt.
[0024] In the embodiment: the spring member 19 is made of a combination of spring and telescopic rod, the outer surface of the water tank 14 is connected to the water inlet pipe, the pipe rack 2 is in the shape of a square, a number of spray heads 3 are arranged in the shape of a square, and a sealing gasket 9 is fixedly installed on the outer surface of the door panel 8, and the sealing gasket 9 is sealed to the opening 6.
[0025] Specifically, the spring component 19 is composed of a spring and a telescopic rod. The telescopic rod restricts the deformation direction of the spring, preventing lateral deviation, while the spring provides a continuous and stable elastic force, ensuring that the pressure roller 21 always fits tightly against the drain conveyor belt 11, thus ensuring a stable effect of flattening sesame seeds. The water inlet pipe on the outer surface of the water tank 14 can replenish the water lost during circulation in a timely manner, maintaining a stable water level in the water tank 14, ensuring continuous water supply from the pump body 16, ensuring that the spray intensity of the spray head 3 is not affected by the water volume, and ensuring the continuity of the cleaning process. The pipe rack 2 is open-ended. The system features a U-shaped array of spray heads 3, which spray water evenly from all sides of the cleaning tank 1 towards the center. This ensures that the sesame seeds are thoroughly rinsed in all areas of the tank, improving the overall cleanliness and uniformity of the cleaning process. The sealing gasket 9 on the outer surface of the door panel 8 is sealed to the opening 6. When the door panel 8 is closed, the sealing gasket 9 fits tightly against the edge of the opening 6, effectively preventing water and sesame seeds from leaking out of the opening 6. This avoids water waste and sesame seed loss, while also ensuring stable water pressure in the tank during cleaning, thus enhancing the cleaning effect.
[0026] Working principle: The bracket 18 on the outer surface of the conveyor base 10 provides a mounting base for the spring 19. The spring 19 pushes the mounting seat 20 through elastic force, causing the mounting seat 20 to slide along the conveyor base 10. This allows the pressure roller 21, driven by the servo motor, to press tightly against the outer surface of the draining conveyor belt 11. The dryer 23 on the top frame 22 is located above the draining conveyor belt 11 and can dry the sesame seeds on the conveyor belt. During operation, the pressure roller 21 remains in contact with the draining conveyor belt 11 under the elastic force of the spring 19. As the conveyor belt rotates, the pressure roller 21... The synchronous rotation flattens and spreads the sesame seeds, preventing them from piling up and ensuring more even and thorough drainage. Simultaneously, the servo motor adjusts the speed of the pressure roller 21 to match the conveyor belt speed. Meanwhile, the dryer 23 on the top frame 22 simultaneously blows hot air during the sesame drainage process to dry the sesame seeds, further reducing their moisture content. Compared with related technologies, the raw material cleaning device for sesame oil processing provided by this utility model has the following beneficial effects: it ensures the uniformity of sesame processing and further improves overall processing efficiency and sesame quality.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A raw material cleaning device for sesame oil processing, comprising a cleaning tank (1) and a conveyor base (10), characterized in that: The outer surface of the cleaning tank (1) is fixedly equipped with a pipe rack (2), and the outer surface of the pipe rack (2) is fixedly connected with several spray heads (3). The outer surface of the cleaning tank (1) is equipped with a drive unit, and the output end of the drive unit is fixedly equipped with a stirring component (5). The bottom of the cleaning tank (1) is provided with a passage (6), and the outer surface of the passage (6) is equipped with a drive motor (7). The output end of the drive motor (7) is fixedly equipped with a door plate (8), and the door plate (8) is rotatably connected to the passage (6). The outer surface of the conveyor base (10) is equipped with a draining conveyor belt (11). A fixed stop (12) and a connecting frame (13) are fixedly installed on the outer surface of the conveyor base (10). The fixed stop (12) is located in the middle gap of the drain track (11). The connecting frame (13) is located at the lower part of the drain track (11). A water tank (14) is connected to the connecting frame (13). A filter (15) is fixedly connected to the outer surface of the water tank (14). A pump body (16) is connected to the output end of the filter (15). A connecting pipe (17) is fixedly connected to the output end of the pump body (16). The connecting pipe (17) is fixedly connected to the pipe rack (2).
2. The raw material cleaning device for sesame oil processing according to claim 1, characterized in that: A bracket (18) is fixedly installed on the outer surface of the conveyor base (10). A spring (19) is fixedly installed on the outer surface of the bracket (18). A mounting base (20) is fixedly installed at the output end of the spring (19). A servo motor is provided on the outer surface of the mounting base (20). A pressure roller (21) is fixedly installed at the output end of the servo motor. The mounting base (20) is slidably connected to the conveyor base (10). The outer surface of the pressure roller (21) is rotatably connected to the outer surface of the drain conveyor belt (11). A top frame (22) is fixedly installed on the outer surface of the conveyor base (10). A dryer (23) is installed through the outer surface of the top frame (22).
3. The raw material cleaning device for sesame oil processing according to claim 2, characterized in that: The outer surface of the cleaning tank (1) is fixedly installed with a support base (4). The bracket (18) and the top frame (22) are both inverted U-shaped. The support base (4) and the top frame (22) are located on both sides of the bracket (18), and the support base (4), the bracket (18) and the top frame (22) are closely connected.
4. The raw material cleaning device for sesame oil processing according to claim 1, characterized in that: The conveyor base (10) is composed of a frame, transmission system, motor, dewatering track (11), roller, tension control device and control unit. The outer surface of the cleaning tank (1) is equipped with a controller, which is electrically connected to the servo motor, drive motor (7), drive unit and motor.
5. The raw material cleaning device for sesame oil processing according to claim 2, characterized in that: The spring component (19) is made of a combination of spring and telescopic rod. The outer surface of the water tank (14) is connected to the water inlet pipe. The pipe rack (2) is in the shape of a square. Several spray heads (3) are arranged in a square array. The outer surface of the door panel (8) is fixedly installed with a sealing gasket (9). The sealing gasket (9) is sealed to the opening (6).