A calcium carbide furnace purification ash secondary production screening device

By designing a secondary screening device for calcium carbide furnace purified ash, multiple screenings of purified ash are achieved using a drive mechanism and a vibrating throwing mechanism, thus solving the problems of environmental pollution and recycling in purified ash treatment and improving resource utilization.

CN224673206UActive Publication Date: 2026-08-25WUHAI ZHONGLIAN CHEM CO LTD
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Patent Information

Application Number
CN202522005934.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-08-25
Estimated Expiration
2035-09-18

AI Technical Summary

Technical Problem

Due to its strong alkalinity and high calcium content, the treatment of purified ash causes environmental pollution and is not effectively recycled.

Method used

A secondary screening device for the purification ash of a calcium carbide furnace was designed. It achieves multiple screenings through a drive mechanism and a linkage mechanism, and accelerates separation by a vibrating throwing mechanism, thereby improving resource utilization and reducing environmental pollution.

Benefits of technology

This technology enables multiple screening processes for purified ash, improving resource utilization, reducing environmental pollution, and promoting the effective recycling of purified ash.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to calcium carbide furnace purification ash screening technical field, and disclose a kind of calcium carbide furnace purification ash secondary production screening device, including base, the top of base is fixedly connected with organism, the top of organism is equipped with feed inlet, the inner chamber of organism is provided with vibration throwing material mechanism, the side of organism is equipped with driving mechanism, the bottom of organism is equipped with discharge port, the inner chamber of organism is equipped with two groups of guide slot, the inner chamber sliding connection of organism has screening board one, the bottom of screening board one is equipped with screening board two, the utility model cooperates by driving mechanism and linkage mechanism, so that after the purification ash mixture material added from feed inlet, under the action of screening board one, screening board two and secondary screening board, realize the purpose of purification ash mixture multiple screening treatment, improve resource utilization, reduce pollution to environment.
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Description

Technical Field

[0001] This utility model relates to the field of screening technology for purified ash from calcium carbide furnaces, specifically a screening device for secondary production of purified ash from calcium carbide furnaces. Background Technology

[0002] Purification ash is an industrial waste residue generated during the industrial production of acetylene, polyvinyl chloride, etc. Its main component is calcium hydroxide, and it also contains small amounts of oxides such as silicon dioxide, aluminum oxide, and iron oxide, as well as a small amount of organic matter. The strong alkalinity and high calcium content of purification ash make it a potential raw material for desulfurization agents. This allows purification ash to be processed into desulfurization raw materials, thereby reducing environmental pollution and enabling effective recycling of purification ash.

[0003] Purification ash is a type of solid waste, which is generally disposed of by stockpiling or landfilling. However, these methods cause significant environmental pollution and the ash cannot be effectively recycled. Therefore, a recycling system for purification ash is needed to effectively recycle and reuse the ash and reduce environmental pollution. Utility Model Content

[0004] The purpose of this invention is to provide a secondary screening device for calcium carbide furnace purified ash, which solves the problems of strong environmental pollution and ineffective recycling of purified ash in the prior art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] A screening device for secondary production of calcium carbide furnace purified ash, comprising:

[0007] The base has a fixed connection to the top of the machine body. The top of the machine body has a feed inlet. The inner cavity of the machine body is equipped with a vibrating material throwing mechanism. One side of the machine body has a drive mechanism. The bottom of the machine body has a discharge outlet. The inner cavity of the machine body has two sets of guide grooves. A first screening plate is slidably connected to the inner cavity of the machine body. A second screening plate is located at the bottom of the first screening plate. A secondary screening plate is located at the bottom of the second screening plate. The tops of the first and second screening plates have screen holes one and two, respectively. A guide plate is fixedly fixed at the bottom of the first screening plate at an angle. The tops of the first and second screening plates have discharge ports one and two, respectively. The secondary screening plate is driven by a linkage mechanism. The top of the base has a collection trough, and a collection box is slidably connected to the inner cavity of the collection trough.

[0008] Preferably, the drive mechanism includes a power box fixedly connected to one side of the machine body, an electric push rod and a hydraulic rod fixedly connected to the inner cavity of the power box, and a connecting plate one and a connecting plate two slidably connected to the inner cavity of the power box.

[0009] Preferably, the first screening plate penetrates the machine body and extends into the inner cavity of the power box and is fixedly connected to the first connecting plate, and the second screening plate penetrates the machine body and extends into the power box and is fixedly connected to the second connecting plate. The two ends of the first screening plate and the second screening plate are respectively located in the guide grooves at corresponding positions and are slidably connected.

[0010] Preferably, the vibrating material throwing mechanism includes an installation groove formed in the inner wall of the machine body, a vibrating plate is hinged to the inner cavity of the installation groove, the vibrating plate is located at the bottom of the discharge port, an elastic band is fixedly connected to one side of the vibrating plate, one side of the elastic band is connected to the cavity wall of the installation groove, and a screen hole is formed through the top of the vibrating plate.

[0011] Preferably, the inner cavity of the mounting groove is slidably connected to a fixed column, the bottom of the connecting plate is provided with a groove, the fixed column passes through the power box and extends into the inner cavity of the groove, the inner wall of the groove is symmetrically provided with movable grooves, the inner cavity of the movable groove is slidably connected to a limiting shaft, and one side of the fixed column is set in the inner cavity of the groove through the limiting shaft.

[0012] Preferably, the linkage mechanism includes a rotating shaft that rotatably connects the secondary screening plate to the inner cavity of the machine body. The secondary screening plate has a screen hole four through it. Both ends of the machine body are rotatably connected to shaft pulleys. The shaft pulleys are connected to the connecting plate two by steel ropes. A counterweight is fixedly connected to the bottom center position of the secondary screening plate.

[0013] Preferably, the first sieve hole is a rectangular hole of 5mm×5mm and has an inverted conical bottom wall with an inclination angle of 45° inside; the third sieve hole has a diameter of 3mm; and the second sieve hole is a rectangular hole of 2mm×2mm.

[0014] Compared with the prior art, the beneficial effects achieved by this utility model are:

[0015] 1. This utility model, through the cooperation of the drive mechanism and the linkage mechanism, enables the purified ash mixture added from the feed inlet to undergo multiple screening processes under the action of the first screening plate, the second screening plate and the secondary screening plate, thereby improving resource utilization and reducing environmental pollution.

[0016] 2. This utility model uses a vibrating plate in the vibrating throwing mechanism to receive defective products discharged from the outlet. At the same time, it works with the limiting shaft and movable groove in the groove of the connecting plate to make the fixed column reciprocate, which in turn makes the vibrating plate swing 15 degrees, thereby achieving the purpose of throwing the material and accelerating the separation of the purified ash mixture. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the new overall structure;

[0018] Figure 2 This is a cross-sectional view of the novel structural body;

[0019] Figure 3 This is a schematic diagram of a novel structural drive mechanism;

[0020] Figure 4 This is a schematic diagram of a novel vibratory material throwing structure.

[0021] The components are as follows: 1. Base; 2. Machine body; 3. Feed inlet; 4. Vibrating throwing mechanism; 401. Mounting groove; 402. Vibrating plate; 403. Elastic belt; 404. Fixed column; 405. Groove; 406. Movable groove; 407. Limiting shaft; 5. Drive mechanism; 501. Power box; 502. Electric push rod; 503. Hydraulic rod; 504. Connecting plate one; 505. Connecting plate two; 6. Discharge port; 7. Screening plate one; 8. Screening plate two; 9. Secondary screening plate; 10. Screen hole one; 11. Guide plate; 12. Screen hole two; 13. Discharge port one; 14. Discharge port two; 15. Guide groove; 16. Shaft pulley; 17. Steel rope; 18. Counterweight; 19. Rotating shaft; 20. Collection trough; 21. Collection box. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-3 A screening device for secondary production of calcium carbide furnace purified ash, comprising:

[0024] The machine body 2 is fixedly connected to the top of the base 1. The top of the machine body 2 is provided with a feed inlet 3. The inner cavity of the machine body 2 is provided with a vibrating throwing mechanism 4. A drive mechanism 5 is provided on one side of the machine body 2. The bottom of the machine body 2 is provided with a discharge outlet 6. The inner cavity of the machine body 2 is provided with two sets of guide grooves 15. A screening plate 7 is slidably connected to the inner cavity of the machine body 2. A screening plate 8 is provided at the bottom of the screening plate 7. A secondary screening plate 9 is provided at the bottom of the screening plate 8. The top of the screening plate 7 and the screening plate 8 are respectively provided with a screen hole 10 and a screen hole 12. A guide plate 11 is fixedly fixed at the bottom of the screening plate 7. The top of the screening plate 7 and the screening plate 8 are respectively provided with a discharge outlet 13 and a discharge outlet 14. The secondary screening plate 9 is driven by a linkage mechanism. The top of the base 1 is provided with a collection trough 20. A collection box 21 is slidably connected to the inner cavity of the collection trough 20.

[0025] The drive mechanism 5 includes a power box 501 fixedly connected to one side of the body 2. An electric push rod 502 and a hydraulic rod 503 are fixedly connected to the inner cavity of the power box 501. A connecting plate 1 504 and a connecting plate 2 505 are slidably connected to the inner cavity of the power box 501.

[0026] Screening plate 7 penetrates the machine body 2 and extends into the inner cavity of the power box 501 and is fixedly connected to connecting plate 504. Screening plate 8 penetrates the machine body 2 and extends into the power box 501 and is fixedly connected to connecting plate 505. The two ends of screening plate 7 and screening plate 8 are respectively located in the guide groove 15 at the corresponding positions and are slidably connected.

[0027] In this embodiment of the utility model, by opening the electric push rod 502 and hydraulic rod 503 inside the power box 501, and cooperating with the connecting plate 1 504 and the connecting plate 2 505, the screening plate 1 7 and the screening plate 2 8 can be driven to reciprocate in opposite directions, ensuring the screening efficiency of the purified ash mixture.

[0028] Please refer to Figures 2-4 The vibrating material throwing mechanism 4 includes an installation groove 401 opened in the inner wall of the machine body 2. A vibrating plate 402 is hinged to the inner cavity of the installation groove 401. The vibrating plate 402 is located at the bottom of the discharge port 13. An elastic band 403 is fixedly connected to one side of the vibrating plate 402. One side of the elastic band 403 is connected to the cavity wall of the installation groove 401. A screen hole 408 is opened through the top of the vibrating plate 402.

[0029] The inner cavity of the mounting groove 401 is slidably connected to a fixed post 404. The bottom of the connecting plate 504 is provided with a groove 405. The fixed post 404 passes through the power box 501 and extends into the inner cavity of the groove 405. The inner wall of the groove 405 is symmetrically provided with movable grooves 406. The inner cavity of the movable groove 406 is slidably connected to a limiting shaft 407. One side of the fixed post 404 is set in the inner cavity of the groove 405 through the limiting shaft 407.

[0030] In this embodiment of the present invention, the large particles of purified ash mixture left after preliminary screening by the screening plate 7 will be discharged from the discharge port 13 onto the vibrating plate 402. At the same time, in conjunction with the limiting shaft 407 and the movable groove 406 in the groove 405 of the connecting plate 504, the fixed column 404 can be driven to reciprocate. In turn, in conjunction with the elastic belt 403, the vibrating plate 402 hinged in the mounting groove 401 will swing with an amplitude of 15°, thereby achieving the purpose of material scattering and accelerating the separation of the purified ash mixture.

[0031] Please refer to Figure 1The linkage mechanism includes a rotating shaft 19 that rotatably connects the secondary screening plate 9 to the inner cavity of the machine body 2. The secondary screening plate 9 has a screen hole 4 through it. Both ends of the machine body 2 are rotatably connected to a shaft pulley 16. The shaft pulley 16 is connected to the connecting plate 2 505 by a steel rope 17. A counterweight block 18 is fixedly connected to the bottom center position of the secondary screening plate 9.

[0032] In this embodiment of the present invention, after the purified ash mixture is further screened by the screening plate 2 8, the defective products will enter the secondary screening plate 9 from the discharge port 13. Under the action of the reciprocating connecting plate 2 505, the steel rope 17 is continuously pulled. With the help of the shaft pulley 16, the counterweight block 18 at the bottom of the secondary screening plate 9 and the rotating shaft 19, the semi-cylindrical secondary screening plate 9 can be driven to swing, thereby causing the defective products inside to roll and be screened, and finally flow into the storage cavity.

[0033] The sieve hole 10 is a rectangular hole of 5mm×5mm and has an inverted conical bottom wall with an inclination angle of 45°. The sieve hole 3 408 has a hole diameter of 3mm, and the sieve hole 2 12 is a rectangular hole of 2mm×2mm.

[0034] When using this calcium carbide furnace purified ash secondary production screening device, the purified ash mixture is introduced from the feed port 3 onto the screening plate 7 inside the machine body 2. The drive mechanism 5 drives the screening plate 7 and the screening plate 8 to reciprocate in opposite directions and synchronously. Particles smaller than 5mm pass through the screen hole 10 and are guided into the storage chamber by the guide plate 11. Larger defective products pass through the discharge port 13 and roll onto the screening plate 8 for screening under the action of the vibrating throwing mechanism 4. Then, the defective products are discharged from the discharge port 14 inside the screening plate 8 into the semi-cylindrical secondary screening plate 9 for further screening. The powder passes through the screen hole 4 and finally flows into the storage chamber. Then, it is discharged from the discharge port 6 into the collection box 21 in the collection tank 20, realizing the purpose of multiple screening of the purified ash mixture, improving resource utilization and reducing environmental pollution.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A screening device for secondary production of purified ash from a calcium carbide furnace, characterized in that, include: The base (1) has a fixed connection to the top of the base (1) and a body (2). The body (2) has a storage chamber inside and a feed inlet (3) at the top. The body (2) has a vibrating throwing mechanism (4) inside and a drive mechanism (5) on one side. The body (2) has a discharge outlet (6) at the bottom. The body (2) has two sets of guide grooves (15) inside and a slidably connected screening plate one (7) inside. The bottom of the screening plate one (7) has a screening plate two (8). The bottom of the screening plate 2 (8) is provided with a secondary screening plate (9). The top of the screening plate 1 (7) and the screening plate 2 (8) are respectively provided with a screen hole 1 (10) and a screen hole 2 (12). The bottom of the screening plate 1 (7) is fixed with a guide plate (11). The top of the screening plate 1 (7) and the screening plate 2 (8) are respectively provided with a discharge port 1 (13) and a discharge port 2 (14). The secondary screening plate (9) is driven by a linkage mechanism. The top of the base (1) is provided with a collection trough (20). The inner cavity of the collection trough (20) is slidably connected to a collection box (21).

2. The screening device for secondary production of calcium carbide furnace purified ash according to claim 1, characterized in that: The drive mechanism (5) includes a power box (501) fixedly connected to one side of the body (2). An electric push rod (502) and a hydraulic rod (503) are fixedly connected to the inner cavity of the power box (501). A connecting plate one (504) and a connecting plate two (505) are slidably connected to the inner cavity of the power box (501).

3. The screening device for secondary production of calcium carbide furnace purified ash according to claim 2, characterized in that: The first screening plate (7) penetrates the machine body (2) and extends into the inner cavity of the power box (501) and is fixedly connected to the first connecting plate (504). The second screening plate (8) penetrates the machine body (2) and extends into the power box (501) and is fixedly connected to the second connecting plate (505). The two ends of the first screening plate (7) and the second screening plate (8) are respectively located in the guide groove (15) at the corresponding positions and are slidably connected.

4. The secondary production screening device for calcium carbide furnace purified ash according to claim 3, characterized in that: The vibrating material throwing mechanism (4) includes a mounting groove (401) formed in the inner wall of the machine body (2). A vibrating plate (402) is hinged to the inner cavity of the mounting groove (401). The vibrating plate (402) is located at the bottom of the discharge port (13). An elastic band (403) is fixedly connected to one side of the vibrating plate (402). One side of the elastic band (403) is connected to the cavity wall of the mounting groove (401). A screen hole (408) is formed through the top of the vibrating plate (402). The mounting groove (401) The inner cavity of the connecting plate (504) is slidably connected to a fixed column (404). The bottom of the connecting plate (504) is provided with a groove (405). The fixed column (404) passes through the power box (501) and extends into the inner cavity of the groove (405). The inner wall of the groove (405) is symmetrically provided with movable grooves (406). The inner cavity of the movable groove (406) is slidably connected to a limiting shaft (407). One side of the fixed column (404) is set in the inner cavity of the groove (405) through the limiting shaft (407).

5. The screening device for secondary production of calcium carbide furnace purified ash according to claim 1, characterized in that: The linkage mechanism includes a rotating shaft (19) that rotatably connects the secondary screening plate (9) to the inner cavity of the machine body (2). The secondary screening plate (9) has a screen hole four through it. Both ends of the machine body (2) are rotatably connected to a shaft pulley (16). The shaft pulley (16) is connected to the connecting plate two (505) by a steel rope (17). A counterweight block (18) is fixedly connected to the bottom center of the secondary screening plate (9). The secondary screening plate (9) is semi-cylindrical.

6. The screening device for secondary production of calcium carbide furnace purified ash according to claim 4, characterized in that: The first sieve hole (10) is a rectangular hole of 5mm×5mm and has an inverted conical bottom wall with an inclination angle of 45°. The third sieve hole (408) has a diameter of 3mm and the second sieve hole (12) is a rectangular hole of 2mm×2mm.