Double-station multi-section particle size flushing device
By integrating cleaning, drying, and testing functions into a dual-station, multi-stage particle size rinsing device, the problem of separating rinsing and testing of liquid-cooled products has been solved, achieving an efficient and accurate production process and reducing costs and pollution risks.
Patent Information
- Application Number
- CN202522123057.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-10-09
AI Technical Summary
The existing liquid cooling products separate the rinsing and testing processes, resulting in high production costs, low efficiency, inaccurate test results, and samples that are easily contaminated.
Design a dual-station, multi-stage particle size rinsing device that integrates cleaning, drying, and testing functions. It automatically identifies products using a barcode scanner, enabling forward and reverse rinsing and online testing. The rinsing process is precisely controlled by a solenoid valve, and the integrated drying and testing components reduce the risk of sample transportation and contamination.
It improved production efficiency, reduced costs, ensured the accuracy and reliability of test results, simplified operating procedures, and reduced the chance of sample contamination.
Smart Images
Figure CN224673328U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial cleaning equipment technology, and in particular to a dual-station multi-stage particle size rinsing device. Background Technology
[0002] With the rapid development of liquid cooling technology, liquid-cooled products are widely used in data centers, new energy vehicles, high-end electronic equipment, and many other fields due to their high heat dissipation performance. Liquid cooling systems use circulating coolant to carry away and dissipate heat through internal water channels, ensuring stable operation of the equipment at a suitable temperature. However, the cleanliness of the internal water channels of liquid-cooled products directly affects their heat dissipation efficiency and reliability. If impurities, particulate matter, or chemical residues are present in the water channels, it will not only reduce the flow efficiency of the coolant and affect the heat dissipation effect, but may also cause corrosion to the inner walls of the water channels, shortening the product's lifespan.
[0003] Currently, the rinsing and testing of liquid-cooled products mainly rely on manual operation and traditional testing methods. First, a handheld rinsing device is typically used to flush the product's water channels. Then, a sample of the wastewater is manually collected and sent to specialized testing equipment for various indicators, such as pH value, conductivity, and particle size distribution, thus completing the rinsing and testing of the liquid-cooled products. However, the existing rinsing and testing methods are independent. This separation increases logistics and management costs in the production process, reducing the efficiency and flexibility of the entire production flow. Furthermore, the testing steps are complex, requiring multiple stages including sample collection, transportation, and testing, which can easily lead to sample contamination and affect the accuracy of the test results.
[0004] Therefore, a new technical solution needs to be researched to address the above problems. Utility Model Content
[0005] In view of this, the present invention addresses the deficiencies of the existing technology, and its main objective is to provide a dual-station, multi-stage particle size washing device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A dual-station, multi-stage particle size rinsing device includes a frame, a cleaning mechanism, a drying mechanism, and a testing mechanism. The frame has a worktable with a barcode scanner for product scanning. The worktable has two sets of rinsing stations arranged horizontally. The cleaning mechanism includes two sets of cleaning components arranged horizontally, each set corresponding to one of the rinsing stations, for rinsing liquid-cooled products in both directions. The drying mechanism includes two sets of drying components mounted on the cleaning components for drying liquid-cooled products. The drying components are connected to the cleaning components via a first connecting pipe. The testing mechanism includes two sets of testing components and two sets of flow cups. The flow cups are mounted on the cleaning components. The testing components are mounted on the flow cups for detecting wastewater after rinsing liquid-cooled products.
[0008] As further explained, the cleaning assembly includes a water tank, a water pump, a forward rinsing component, and a reverse rinsing component; the water tank and the water pump are arranged side by side within the frame, and the water pump is connected to the water tank; an inlet pipe is provided between the water pump and the frame, and an outlet pipe is provided between the water tank and the frame; the inlet pipe and the outlet pipe are connected by a second connecting pipe, and the first connecting pipe is connected to the second connecting pipe; a detection component is located between the inlet pipe and the outlet pipe, and a flow cup is connected to the inlet pipe and the outlet pipe respectively via a third connecting pipe; the forward rinsing component is located within the frame and on the inlet pipe, and is used for forward rinsing of liquid-cooled products; the reverse rinsing component is located within the frame and on the outlet pipe.
[0009] As further explained, the forward flushing component includes a first solenoid valve and a second solenoid valve; the first solenoid valve and the second solenoid valve are sequentially arranged on the water inlet pipe along the liquid flow direction, and the second connecting pipe is located between the first solenoid valve and the second solenoid valve on the water inlet pipe, and the first solenoid valve and the second solenoid valve are respectively used to open or close a certain section of the water inlet pipe.
[0010] As further explained, the backwashing component includes a third solenoid valve; the third solenoid valve is located on the outlet pipe, and the second connecting pipe is located on one side of the third solenoid valve, and the third solenoid valve is used to open or close a section of the outlet pipe.
[0011] As a further explanation, a fourth solenoid valve for opening or closing is provided between the third connecting pipe and the water inlet pipe, and a fifth solenoid valve for opening or closing is provided between the third connecting pipe and the water outlet pipe.
[0012] As further explained, the detection component includes a particle size analyzer and a detection display module; the particle size analyzer is located on one side of the flow cup and is connected to both the flow cup and the water tank; the detection display module is located on the frame and above the rinsing station, and is electrically connected to the particle size analyzer.
[0013] As further explained, the detection component also includes a pH meter and a conductivity meter; the pH meter and the conductivity meter are respectively mounted on the flow cup; the frame is equipped with a pH meter and a conductivity meter, the pH meter is electrically connected to the pH meter, and the conductivity meter is electrically connected to the conductivity meter.
[0014] As further explained, the drying assembly includes a sixth solenoid valve, which is connected to the first connecting pipe and to an external air compressor.
[0015] As further explained, the frame is provided with water inlets and outlets distributed to the left and right respectively at the rinsing station; water pipes for connecting liquid-cooled products are respectively provided on the water inlets and outlets; a start button and an emergency stop button are provided on the frame at the rinsing station; and a power switch is provided on the frame.
[0016] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution: Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 A schematic diagram of the overall structure of a dual-station multi-stage particle size washing device provided by this utility model;
[0019] Figure 2 A schematic diagram of the internal structure of a dual-station, multi-stage particle size rinsing device provided by this utility model;
[0020] Figure 3 This is a schematic diagram of the overall structure of the cleaning assembly provided by this utility model.
[0021] The following are the labeling elements in the figure:
[0022] 10. Frame; 101. Power switch; 11. Washing station; 12. First connecting pipe; 13. Second connecting pipe; 14. Third connecting pipe; 15. Water inlet; 16. Water outlet; 17. Start button; 18. Emergency stop button; 19. Barcode scanner;
[0023] 20. Cleaning assembly; 21. Water tank; 22. Water pump; 23. Forward flushing assembly; 231. First solenoid valve; 232. Second solenoid valve; 24. Backward flushing assembly; 241. Third solenoid valve; 25. Inlet pipe; 26. Outlet pipe;
[0024] 30. Drying assembly; 31. Sixth solenoid valve;
[0025] 40. Detection components; 401. Particle size analyzer; 402. Detection display module; 403. pH meter; 404. Conductivity meter; 41. Flow cup; 42. Fourth solenoid valve; 43. Fifth solenoid valve. Detailed Implementation
[0026] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0027] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0028] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0031] In one embodiment of this utility model, such as Figure 1-3 As shown, a dual-station, multi-stage particle size rinsing device is provided, including a frame 10, a cleaning mechanism, a drying mechanism, and a detection mechanism. The frame 10 has a worktable, on which a barcode scanner 19 for product scanning is mounted. Two sets of rinsing stations 11 are arranged horizontally on the worktable. The cleaning mechanism includes two sets of cleaning components 20 arranged horizontally, each set corresponding to a rinsing station 11, for forward and reverse rinsing of liquid-cooled products. The drying mechanism includes two sets of drying components 30. The drying components 30 are mounted on the cleaning components 20 and are used to dry liquid-cooled products. The drying components 30 are connected to the cleaning components 20 via a first connecting pipe 12. The detection mechanism includes two sets of detection components 40 and two sets of flow cups 41. The flow cups 41 are mounted on the cleaning components 20. The detection components 40 are mounted on the flow cups 41 and are used to detect the wastewater after rinsing liquid-cooled products.
[0032] By setting up a barcode scanner 19, a cleaning mechanism, and a testing mechanism, information about liquid-cooled products is read and entered using the barcode scanner 19 before testing. Subsequently, the products are sequentially rinsed by the forward rinsing component 23 and the reverse rinsing component 24 of the cleaning mechanism. The testing mechanism then tests the wastewater from the forward and reverse rinsing processes, thus realizing the rinsing of the products and the corresponding wastewater testing. This eliminates the need for the products to be transported to a dedicated testing area after rinsing, simplifying the rinsing and testing steps. Furthermore, by directly connecting the testing mechanism to the rinsing mechanism, test samples can be obtained directly from the wastewater after rinsing, eliminating the need for additional sample collection and transportation. This reduces the chance of samples coming into contact with the external environment, lowers the risk of sample contamination, and ensures the accuracy and reliability of the test results.
[0033] Preferably, the cleaning assembly 20 includes a water tank 21, a water pump 22, a forward rinsing component 23, and a reverse rinsing component 24. The water tank 21 and the water pump 22 are arranged side-by-side within the frame 10, with the water pump 22 connected to the water tank 21. An inlet pipe 25 is provided between the water pump 22 and the frame 10, and an outlet pipe 26 is provided between the water tank 21 and the frame 10. The inlet pipe 25 and the outlet pipe 26 are connected via a second connecting pipe 13, and a first connecting pipe 12 is connected to the second connecting pipe 13. A detection component 40 is located between the inlet pipe 25 and the outlet pipe 26, and a flow cup 41 is connected to both the inlet pipe 25 and the outlet pipe 26 via a third connecting pipe 14. The forward rinsing component 23 is located within the frame 10 and on the inlet pipe 25, and is used for forward rinsing of liquid-cooled products. The reverse rinsing component 24 is located within the frame 10 and on the outlet pipe 26. By configuring a water tank 21, a water pump 22, a forward rinsing component 23, and a reverse rinsing component 24, during product rinsing operation, the cleaning solution is first drawn from the water tank 21 into the inlet pipe 25 by the water pump 22 under the control of the forward rinsing component 23. The solution then passes through the forward rinsing component 23 on the inlet pipe 25, allowing the cleaning solution to be discharged into the product through the inlet pipe 25. Finally, it is discharged back into the water tank 21 through the outlet pipe 26, thus achieving forward rinsing of the product. Conversely, under the control of the reverse rinsing component 24, the cleaning solution is drawn from the water tank 21 into the outlet pipe 26 by the water pump 22. The solution then passes through the reverse rinsing component on the outlet pipe 26, allowing the cleaning solution to be discharged into the product through the outlet pipe 26. Finally, it is discharged back into the water tank 21 through the inlet pipe 25, thus achieving reverse rinsing of the product. This process sequentially achieves both forward and reverse rinsing of the product.
[0034] Furthermore, the forward rinsing component 23 includes a first solenoid valve 231 and a second solenoid valve 232. The first solenoid valve 231 and the second solenoid valve 232 are sequentially arranged on the inlet pipe 25 along the liquid flow direction, and the second connecting pipe 13 is located between the corresponding first solenoid valve 231 and second solenoid valve 232 on the inlet pipe 25. The first solenoid valve 231 and the second solenoid valve 232 are used to open or close a certain section of the inlet pipe 25. By setting the first solenoid valve 231 and the second solenoid valve 232, and through their precise control, segmented adjustment of the forward rinsing process can be achieved. The rinsing flow rate and pressure can be flexibly controlled according to different product requirements, making the rinsing process more efficient, reducing unnecessary rinsing time and water consumption, further improving production efficiency, and also reducing production costs. Moreover, segmented rinsing control helps to better remove dirt from the product surface and improve rinsing quality.
[0035] Furthermore, the backwashing component 24 includes a third solenoid valve 241. The third solenoid valve 241 is located on the outlet pipe 26, and the second connecting pipe 13 is located to one side of the third solenoid valve 241. The third solenoid valve 241 is used to open or close a section of the outlet pipe 26. By setting the third solenoid valve 241, the backwashing function can be flexibly controlled through its precise control. It can be opened or closed in a timely manner according to the actual situation of the product and the washing requirements, making the washing process more closely match the actual needs of the product, improving the washing effect, further increasing production efficiency, and reducing production costs.
[0036] Preferably, a fourth solenoid valve 42 for opening or closing is provided between the third connecting pipe 14 and the inlet pipe 25, and a fifth solenoid valve 43 for opening or closing is provided between the third connecting pipe 14 and the outlet pipe 26. By setting the fourth solenoid valve 42 and the fifth solenoid valve 43, the opening and closing of the corresponding inlet pipe 25 and outlet pipe 26 can be precisely controlled according to the corresponding rinsing stage, so as to obtain test samples in a timely manner, ensure that the testing agency can obtain representative wastewater samples, avoid sample waste and contamination, and improve the accuracy of test results.
[0037] Furthermore, the detection component 40 includes a particle size analyzer 401 and a detection display module 402. The particle size analyzer 401 is located on one side of the flow cup 41 and is an online particle size counter, connected to both the flow cup 41 and the water tank 21. The detection display module 402 is mounted on the frame 10 and located above the rinsing station 11. The detection display module 402 is an LCD display and is electrically connected to the particle size analyzer 401. By setting up the particle size analyzer 401 and the detection display module 402, the particle size in the rinsing wastewater can be detected in real time by the particle size analyzer 401, and the detection results are displayed intuitively above the rinsing station 11 by the detection display module 402. This allows operators to understand the rinsing effect of the product in a timely manner, eliminating the need to transport samples to a dedicated testing area to wait for test results, greatly shortening the testing cycle and improving production efficiency. Meanwhile, real-time monitoring can promptly detect problems during the rinsing process, such as excessive particle size, allowing for timely adjustments to rinsing parameters and ensuring product quality.
[0038] Furthermore, the testing component 40 also includes a pH meter and a conductivity meter. The pH meter can be a pH tester, an online pH monitor, etc., and the conductivity meter can be a conductivity test pen, an online conductivity meter, etc. The specific type of pH meter and conductivity meter used should be reasonably selected by those skilled in the art based on actual usage needs, and therefore is not limited. The pH meter and conductivity meter are respectively mounted on the flow cup 41. The frame 10 is equipped with a pH meter 403 and a conductivity meter 404. The pH meter 403 is electrically connected to the pH meter, and the conductivity meter 404 is electrically connected to the conductivity meter. By setting up a pH meter and a conductivity meter, the testing agency can also comprehensively test multiple indicators (pH value, conductivity, etc.) of the rinsing wastewater, allowing operators to fully understand the nature and pollution level of the rinsing wastewater, thereby more accurately evaluating the rinsing effect of the product, avoiding the limitations of single indicator testing, and improving the accuracy and reliability of the test results.
[0039] Preferably, the drying assembly 30 includes a sixth solenoid valve 31, which is connected to the first connecting pipe 12 and also to an external air compressor. By providing the sixth solenoid valve 31, flexible control of the drying function is achieved through its opening and closing. The drying function can be turned on or off as needed based on the product rinsing status and production progress. Simultaneously, the connection to the external air compressor provides a stable supply of compressed air, ensuring effective product drying and improving production efficiency.
[0040] Preferably, the frame 10 is provided with water inlets 15 and outlets 16 distributed to the left and right respectively on the rinsing station 11. Water pipes for connecting to liquid-cooled products are respectively provided on the water inlets 15 and outlets 16. The frame 10 is also provided with a start button 17 and an emergency stop button 18 on the rinsing station 11. A power switch 101 is provided on the frame 10. By providing water pipes on the water inlets 15 and outlets 16, the rinsing connection of the products is made more convenient and quick, reducing the installation and debugging time of the equipment and improving production efficiency. Furthermore, the start button 17 and emergency stop button 18 facilitate real-time control of the equipment by the operator, allowing for rapid shutdown of the equipment in emergency situations and ensuring production safety.
[0041] The above are merely preferred embodiments of the present utility model, and only specifically describe the technical principles of the present utility model. These descriptions are only for explaining the principles of the present utility model and should not be construed as limiting the scope of protection of the present utility model in any way. Based on this explanation, any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model, as well as other specific embodiments of the present utility model that can be conceived by those skilled in the art without creative effort, should be included within the scope of protection of the present utility model.
Claims
1. A dual-station, multi-stage particle size washing device, characterized in that, include: The machine frame is equipped with a worktable, and the worktable is equipped with a barcode scanner for scanning products; the worktable is equipped with two sets of washing stations distributed on the left and right. The cleaning mechanism includes two sets of cleaning components distributed on the left and right, each set of cleaning components being located one-to-one on the rinsing station, for rinsing liquid-cooled products in both directions. A drying mechanism, comprising two sets of drying components; the drying components are mounted on the cleaning components and are used for drying liquid-cooled products; the drying components are connected to the cleaning components via a first connecting pipe. The testing mechanism includes two sets of testing components and two sets of flow cups; the flow cups are mounted on the cleaning components; the testing components are mounted on the flow cups and are used for testing wastewater after rinsing liquid-cooled products.
2. The dual-station multi-stage particle size washing equipment according to claim 1, characterized in that, The cleaning assembly includes a water tank, a water pump, a forward rinsing component, and a reverse rinsing component. The water tank and the water pump are arranged side by side within the frame, and the water pump is connected to the water tank. An inlet pipe is provided between the water pump and the frame, and an outlet pipe is provided between the water tank and the frame. The inlet pipe and the outlet pipe are connected by a second connecting pipe, and the first connecting pipe is connected to the second connecting pipe. A detection component is located between the inlet pipe and the outlet pipe, and a flow cup is connected to both the inlet pipe and the outlet pipe via a third connecting pipe. The forward rinsing component is located within the frame and on the inlet pipe, and is used for forward rinsing of liquid-cooled products. The reverse rinsing component is located within the frame and on the outlet pipe.
3. The dual-station multi-stage particle size washing equipment according to claim 2, characterized in that, The forward flushing component includes a first solenoid valve and a second solenoid valve; the first solenoid valve and the second solenoid valve are sequentially arranged on the water inlet pipe along the liquid flow direction, and the second connecting pipe is located between the first solenoid valve and the second solenoid valve on the water inlet pipe. The first solenoid valve and the second solenoid valve are used to open or close a certain section of the water inlet pipe.
4. The dual-station multi-stage particle size washing equipment according to claim 3, characterized in that, The backwashing component includes a third solenoid valve; the third solenoid valve is located on the outlet pipe, and the second connecting pipe is located on one side of the third solenoid valve. The third solenoid valve is used to open or close a section of the outlet pipe.
5. The dual-station multi-stage particle size washing equipment according to any one of claims 2-4, characterized in that, A fourth solenoid valve for opening or closing is provided between the third connecting pipe and the inlet pipe, and a fifth solenoid valve for opening or closing is provided between the third connecting pipe and the outlet pipe.
6. The dual-station multi-stage particle size washing equipment according to claim 5, characterized in that, The detection component includes a particle size analyzer and a detection display module; the particle size analyzer is located on one side of the flow cup and is connected to both the flow cup and the water tank; the detection display module is located on the frame and above the rinsing station, and is electrically connected to the particle size analyzer.
7. The dual-station multi-stage particle size washing equipment according to claim 6, characterized in that, The detection assembly further includes a pH meter and a conductivity meter; the pH meter and the conductivity meter are respectively mounted on the flow cup; the frame is equipped with a pH meter and a conductivity meter, the pH meter is electrically connected to the pH meter, and the conductivity meter is electrically connected to the conductivity meter.
8. The dual-station multi-stage particle size washing equipment according to any one of claims 2-4, characterized in that, The drying assembly includes a sixth solenoid valve, which is connected to the first connecting pipe and to an external air compressor.
9. The dual-station multi-stage particle size washing equipment according to any one of claims 1-4, characterized in that, The frame is provided with water inlets and outlets distributed on the left and right sides corresponding to the rinsing station; water pipes for connecting liquid-cooled products are respectively provided on the water inlets and outlets; the frame is provided with a start button and an emergency stop button corresponding to the rinsing station; and a power switch is provided on the frame.