Galvanized steel wire rope processing straightening device

Abstract

The utility model discloses a galvanized steel wire rope processing straightening device, including base, the top fixedly connected with two vertical boards of base, the middle left side of two vertical boards is provided with conveying mechanism, evenly detachable connection has a plurality of straightening assembly on two vertical boards, a plurality of straightening assembly all include two mounting plates, and the middle rotatable connection of two mounting plates has two straightening rolls, and all be provided with a plurality of straightening grooves on two straightening rolls, and the radius of a plurality of straightening grooves increases gradually from front to back, and all be provided with a plurality of mounting slots on two vertical boards, the mounting plate is inserted to the inside of mounting slot, and the top fixedly connected with the top plate of mounting plate, and the top plate is fixedly connected with vertical board through screw, and it is convenient to straighten the galvanized steel wire rope of different diameter, avoids replacing the overall structure of whole straightening mechanism, saves time and saves manpower, improves the efficiency of straightening production.

Description

Technical Field

[0001] This utility model relates to the field of galvanized steel wire rope straightening technology, and more specifically, it relates to a galvanized steel wire rope processing and straightening device. Background Technology

[0002] Due to its excellent corrosion resistance, galvanized steel wire rope is widely used in various fields such as lifting, transportation, and fisheries. In the production and processing of galvanized steel wire rope, straightening is one of the key processes. Its purpose is to eliminate deformations such as bending and twisting that occur during the production of steel wire rope, and to ensure the straightness of the steel wire rope, thereby meeting the requirements for subsequent use.

[0003] Currently, most galvanized steel wire rope straightening devices on the market use a fixed straightening mechanism, meaning the spacing between straightening components (such as straightening wheels and straightening rollers) remains constant. This type of device can only straighten galvanized steel wire ropes of a specific diameter. When straightening galvanized steel wire ropes of different diameters is required, operators need to replace the entire straightening mechanism, which is not only cumbersome and time-consuming, but also significantly reduces production efficiency. Furthermore, the height of existing galvanized steel wire rope straightening devices is fixed, making it difficult to adjust the height according to usage requirements. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the problems existing in the prior art, this utility model provides a galvanized steel wire rope processing and straightening device to solve the technical problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a galvanized steel wire rope straightening device, comprising a base, two vertical plates fixedly connected to the top of the base, a conveying mechanism disposed on the left side of the middle of the two vertical plates, and multiple straightening components evenly and detachably connected to the two vertical plates, each of the multiple straightening components including two mounting plates, two straightening rollers rotatably connected to the middle of the two mounting plates, each of the two straightening rollers being provided with multiple straightening grooves, the radii of the multiple straightening grooves increasing sequentially from front to back, and multiple mounting grooves provided on the two vertical plates, the mounting plates being inserted into the interior of the mounting grooves, and a top plate fixedly connected to the top of the mounting plates, the top plate being fixedly connected to the vertical plates by screws, facilitating the straightening of galvanized steel wire ropes of different diameters, avoiding the need to replace the entire straightening mechanism structure, saving time and manpower, and improving the efficiency of straightening production.

[0008] The present invention is further configured such that a positioning groove is provided at the bottom end of the mounting groove, and a positioning plate is fixedly connected to the bottom end of the mounting plate. The bottom end of the positioning plate is inserted into the interior of the positioning groove to position the mounting plate.

[0009] The present invention is further configured such that the conveying mechanism includes a drive roller and a pressure roller. The drive roller is rotatably connected to two vertical plates. A motor for driving the drive roller is installed on the front vertical plate. Multiple drive grooves are provided on the drive roller at positions corresponding to multiple straightening grooves. Notches are provided on the two vertical plates at positions corresponding to the drive roller. Fixed frames are fixedly connected to the two vertical plates at positions corresponding to the drive roller. A first electric cylinder is fixedly connected to the fixed frame. A U-shaped seat is fixedly connected to the telescopic end of the first electric cylinder. The pressure roller is rotatably connected to the U-shaped seat, which facilitates the conveying of the galvanized steel wire rope inside the multiple straightening rollers.

[0010] The present invention is further configured such that two sliding columns are fixedly connected to the top of the U-shaped seat, and both sliding columns are slidably engaged with the fixed frame to ensure that the U-shaped seat slides stably up and down.

[0011] The present invention is further configured such that two adjusting plates are fixedly connected to the bottom end of the base, and a fixed frame is slidably provided on the outside of each of the two adjusting plates. A fixed seat is fixedly connected in the middle of the two fixed frames, and a second electric cylinder is fixedly installed on the top of the fixed seat. The telescopic ends of the two second electric cylinders are fixedly connected to the bottom end of the base, so as to facilitate appropriate adjustment of its height.

[0012] The present invention is further provided that the bottom ends of both fixed frames are fixedly connected to mounting bases to facilitate support of the fixed frames.

[0013] The present invention is further provided that the mounting base is provided with multiple mounting holes, which facilitates the insertion of expansion screws and ground nails through the inside of the mounting holes, and facilitates the fixing of the mounting base to the ground.

[0014] The present invention is further configured such that a plurality of fixing grooves are evenly provided on the adjusting plate, a fixing screw is threadedly connected to the fixing frame, and a fixing post that mates with the fixing groove is fixedly connected to the side end of the fixing screw, so as to facilitate fixing the adjusting plate.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a straightening device for galvanized steel wire rope processing, which has the following beneficial effects:

[0017] 1. The system is equipped with multiple straightening components to facilitate the straightening of galvanized steel wire ropes. Multiple straightening grooves are provided on the straightening rollers, and the radii of the grooves increase sequentially from front to back. This allows galvanized steel wire ropes of different diameters to be inserted into the corresponding diameter grooves, thus facilitating the straightening of galvanized steel wire ropes of different diameters. This avoids the need to replace the entire straightening mechanism, saving time and manpower, and improving the efficiency of straightening production.

[0018] 2. The galvanized steel wire rope is placed into the corresponding conveying trough. The first electric cylinder pushes the U-shaped seat and pressure roller to move downward, pressing the galvanized steel wire rope inside the conveying trough. The motor drives the conveying roller to rotate, and the galvanized steel wire rope moves during the rotation of the conveying roller. The galvanized steel wire rope is conveyed inside multiple straightening components and straightened during the process of conveying the galvanized steel wire rope from inside multiple straightening components. This avoids the need for people to pull the galvanized steel wire rope and saves manpower.

[0019] 3. The second electric cylinder drives the base to move up and down, which facilitates the adjustment of the height of the base and multiple straightening components. It is easy to adjust them to the corresponding height according to the usage requirements. By tightening the fixing screws, the fixing column is inserted into the corresponding fixing slot, which facilitates the fixing of the adjustment plate and improves the stability after the base and multiple straightening components are adjusted to the corresponding height. Attached Figure Description

[0020] Figure 1 This is a front structural diagram of a galvanized steel wire rope straightening device according to the present invention.

[0021] Figure 2 This is a side view of a galvanized steel wire rope straightening device according to the present invention.

[0022] Figure 3 This is a structural diagram showing the connection between the base and the two vertical plates in this utility model;

[0023] Figure 4 This is a schematic diagram of the straightening component in this utility model;

[0024] Figure 5 This is a schematic diagram of the connection between the fixing screw and the fixing post in this utility model.

[0025] In the diagram: 1. Base; 2. Vertical plate; 3. Mounting plate; 4. Straightening roller; 5. Straightening groove; 6. Mounting groove; 7. Top plate; 8. Positioning groove; 9. Positioning plate; 10. Drive roller; 11. Pressure roller; 12. Motor; 13. Drive groove; 14. Notch; 15. Fixing frame; 16. First electric cylinder; 17. U-shaped seat; 18. Sliding column; 19. Adjusting plate; 20. Fixing frame; 21. Second electric cylinder; 22. Mounting seat; 23. Mounting hole; 24. Fixing groove; 25. Fixing screw; 26. Fixing column; 27. Fixing seat. Detailed Implementation

[0026] It should be noted that, where there is no conflict, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] Please see Figures 1-5 A straightening device for galvanized steel wire rope processing includes a base 1. Two vertical plates 2 are fixedly connected to the top of the base 1. A conveying mechanism is provided on the left side of the middle of the two vertical plates 2. Multiple straightening components are evenly and detachably connected to the two vertical plates 2. Each straightening component includes two mounting plates 3. Two straightening rollers 4 are rotatably connected to the middle of the two mounting plates 3. Multiple straightening grooves 5 are provided on the two straightening rollers 4. The radius of the multiple straightening grooves 5 increases from front to back. Multiple mounting grooves 6 are provided on the two vertical plates 2. The mounting plates 3 are inserted into the interior of the mounting grooves 6. A top plate 7 is fixedly connected to the top of the mounting plate 3. The top plate 7 is fixedly connected to the vertical plate 2 by screws. A positioning groove 8 is provided at the bottom of the mounting groove 6. A positioning plate 9 is fixedly connected to the bottom of the mounting plate 3. The bottom of the positioning plate 9 is inserted into the interior of the positioning groove 8 to position the mounting plate 3.

[0030] Specifically, multiple straightening components are provided to facilitate the straightening of galvanized steel wire ropes. Multiple straightening grooves 5 are provided on the straightening roller 4, and the radius of the multiple straightening grooves 5 increases sequentially from front to back. This makes it easy to insert galvanized steel wire ropes of different diameters into the straightening grooves 5 of the corresponding diameter, thereby facilitating the straightening of galvanized steel wire ropes of different diameters. This avoids replacing the entire structure of the straightening mechanism, saves time and manpower, and improves the efficiency of straightening production.

[0031] Please see Figure 2 The conveying mechanism includes a drive roller 10 and a pressure roller 11. The drive roller 10 is rotatably connected to two vertical plates 2. A motor 12 for driving the drive roller 10 is installed on the front vertical plate 2. Multiple drive grooves 13 are provided on the drive roller 10 at positions corresponding to multiple straightening grooves 5. Slots 14 are provided on the two vertical plates 2 at positions corresponding to the drive roller 10. Fixed frames 15 are fixedly connected to the two vertical plates 2 at positions corresponding to the drive roller 10. A first electric cylinder 16 is fixedly connected to the fixed frame 15. A U-shaped seat 17 is fixedly connected to the telescopic end of the first electric cylinder 16. The pressure roller 11 is rotatably connected to the U-shaped seat 17 to facilitate the conveying of galvanized steel wire rope inside the multiple straightening rollers 4. Two sliding columns 18 are fixedly connected to the top of the U-shaped seat 17. Both sliding columns 18 slide in cooperation with the fixed frame 15 to ensure that the U-shaped seat 17 slides stably up and down.

[0032] Specifically, the galvanized steel wire rope is placed into the corresponding conveying trough. The first electric cylinder 16 pushes the U-shaped seat 17 and the pressure roller 11 to move downward, pressing the galvanized steel wire rope inside the conveying trough. The motor 12 drives the conveying roller to rotate, and the galvanized steel wire rope moves during the rotation of the conveying roller, so that the galvanized steel wire rope is conveyed inside multiple straightening components. The galvanized steel wire rope is straightened during the process of being conveyed from inside multiple straightening components, avoiding the need for people to pull the galvanized steel wire rope and saving manpower.

[0033] Please see Figure 1 and Figure 5The base 1 has two adjusting plates 19 fixedly connected to its bottom end. Each adjusting plate 19 has a fixed frame 20 slidably mounted on its exterior. A fixed seat 27 is fixedly connected between the two fixed frames 20. A second electric cylinder 21 is fixedly mounted on the top of the fixed seat 27. The telescopic ends of the two second electric cylinders 21 are fixedly connected to the bottom end of the base 1, facilitating appropriate height adjustment. Each fixed frame 20 has a mounting seat 22 fixedly connected to its bottom end, providing support. The mounting seat 22 has multiple mounting holes 23, allowing expansion screws and ground nails to pass through and be fixed to the ground. Multiple fixing grooves 24 are evenly distributed on the adjusting plates 19. Fixing screws 25 are threaded onto the fixed frames 20. Fixing posts 26 that mate with the fixing grooves 24 are fixedly connected to the side ends of the fixing screws 25, facilitating the fixing of the adjusting plates 19.

[0034] Specifically, the second electric cylinder 21 drives the base 1 to move up and down, which facilitates the adjustment of the height of the base 1 and multiple straightening components. It is easy to adjust them to the corresponding height according to the usage requirements. By tightening the fixing screws 25, the fixing column 26 is inserted into the corresponding fixing groove 24, which facilitates the fixing of the adjusting plate 19 and improves the stability after the base 1 and multiple straightening components are adjusted to the corresponding height.

[0035] In summary, when using the overall equipment:

[0036] According to the required diameter of the galvanized steel wire rope to be straightened, the galvanized steel wire rope is inserted into the corresponding straightening groove 5 and passed through the conveying groove of the corresponding diameter. Then, the first electric cylinder 16 pushes the U-shaped seat 17 and the pressure roller 11 to move downward, pressing the galvanized steel wire rope inside the conveying groove. The motor 12 drives the conveying roller to rotate, and the galvanized steel wire rope moves during the rotation of the conveying roller, so that the galvanized steel wire rope is conveyed inside multiple straightening components. During the process of the galvanized steel wire rope being conveyed from inside multiple straightening rollers 4, the galvanized steel wire rope is straightened.

[0037] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A straightening device for galvanized steel wire rope processing, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to two vertical plates (2). A conveying mechanism is provided on the left side of the middle of the two vertical plates (2). Multiple straightening components are evenly and detachably connected on the two vertical plates (2). Each of the multiple straightening components includes two mounting plates (3). Two straightening rollers (4) are rotatably connected in the middle of the two mounting plates (3). Multiple straightening grooves (5) are provided on the two straightening rollers (4). The radius of the multiple straightening grooves (5) increases from front to back. Multiple mounting grooves (6) are provided on the two vertical plates (2). The mounting plate (3) is inserted into the interior of the mounting groove (6). A top plate (7) is fixedly connected to the top of the mounting plate (3). The top plate (7) is fixedly connected to the vertical plate (2) by screws.

2. The straightening device for galvanized steel wire rope processing according to claim 1, characterized in that: The bottom end of the mounting groove (6) is provided with a positioning groove (8), and the bottom end of the mounting plate (3) is fixedly connected with a positioning plate (9), and the bottom end of the positioning plate (9) is inserted into the interior of the positioning groove (8).

3. The straightening device for galvanized steel wire rope processing according to claim 1, characterized in that: The conveying mechanism includes a drive roller (10) and a pressure roller (11). The drive roller (10) is rotatably connected to two vertical plates (2). A motor (12) for driving the drive roller (10) is installed on the front vertical plate (2). Multiple drive grooves (13) are provided on the drive roller (10) at positions corresponding to multiple straightening grooves (5). Slots (14) are provided on the two vertical plates (2) at positions corresponding to the drive roller (10). A fixed frame (15) is fixedly connected on the two vertical plates (2) at positions corresponding to the drive roller (10). A first electric cylinder (16) is fixedly connected on the fixed frame (15). A U-shaped seat (17) is fixedly connected to the telescopic end of the first electric cylinder (16). The pressure roller (11) is rotatably connected to the U-shaped seat (17).

4. The straightening device for galvanized steel wire rope processing according to claim 3, characterized in that: The top of the U-shaped seat (17) is fixedly connected to two sliding columns (18), and both sliding columns (18) are slidably engaged with the fixing frame (15).

5. The straightening device for galvanized steel wire rope processing according to claim 1, characterized in that: The bottom end of the base (1) is fixedly connected to two adjusting plates (19). The outside of the two adjusting plates (19) is slidably provided with a fixed frame (20). The middle of the two fixed frames (20) is fixedly connected to a fixed seat (27). The top of the fixed seat (27) is fixedly installed with a second electric cylinder (21). The telescopic ends of the two second electric cylinders (21) are fixedly connected to the bottom end of the base (1).

6. The straightening device for galvanized steel wire rope processing according to claim 5, characterized in that: The bottom ends of both fixed frames (20) are fixedly connected to mounting bases (22).

7. A straightening device for galvanized steel wire rope processing according to claim 6, characterized in that: The mounting base (22) is provided with a plurality of mounting holes (23).

8. A straightening device for galvanized steel wire rope processing according to claim 5, characterized in that: The adjusting plate (19) is provided with a plurality of fixing slots (24) evenly arranged, and the fixing frame (20) is threaded with fixing screws (25), and the side end of the fixing screws (25) is fixedly connected with fixing posts (26) that cooperate with the fixing slots (24).

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