A cutting device for aluminum alloy ingot processing

Abstract

The utility model discloses aluminum alloy ingot processing technical field specifically, and this is a kind of cutting device for aluminum alloy ingot processing, the utility model includes the protection box, the support frame is installed in the below of protection box, support frame is directly placed in ground, the upper end middle part of support frame is provided with clamping assembly, and the front side of clamping assembly is provided with push blanking assembly;The clamping assembly includes the clamping plate one and clamping plate two of left and right symmetry setting on the upper end of support frame.The utility model sets up connectivity cutting mechanism by setting, and it is composed by clamping assembly and push blanking mechanism, push blanking mechanism can after cutting once to aluminum alloy ingot, the aluminum alloy ingot of cutting completion is quickly pushed and is unloaded, then the aluminum alloy ingot of not cutting completion can be fixed again quickly, then using cutting assembly, can carry out secondary cutting, so repeatedly, need not the output of a large amount of manpower, can make cutting assembly can continuously cut to aluminum alloy ingot.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy ingot processing technology, specifically a cutting device for processing aluminum alloy ingots. Background Technology

[0002] Aluminum alloy ingots are cast alloys made from pure aluminum and recycled aluminum, with added elements such as silicon, copper, and magnesium. They are produced as block or ingot-shaped materials through processes such as smelting and casting, and are often cut during the production and processing.

[0003] In the existing aluminum alloy ingot cutting process, the ingot is first clamped and fixed before being cut. If the ingot needs to be cut again, the cut portion is removed after the first cut, and then the uncut portion is clamped again for another cut. This cutting process is cumbersome and greatly reduces the efficiency of aluminum alloy ingot cutting. Utility Model Content

[0004] The purpose of this invention is to provide a cutting device for processing aluminum alloy ingots, so as to solve the problems in the prior art.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A cutting device for processing aluminum alloy ingots includes a protective box, a support frame installed below the protective box, the support frame being placed directly on the ground, a clamping assembly being provided at the upper middle part of the support frame, and a pushing and unloading assembly being provided at the front side of the clamping assembly, the pushing and unloading assembly being located at the upper front side of the support frame.

[0007] The clamping assembly includes a clamping plate one and a clamping plate two symmetrically arranged on the upper end of the support frame. The clamping plate two is symmetrically arranged on the outer side of the clamping plate one. The lower left end of the clamping plate two is fixedly connected to the support frame, and the lower right end of the clamping plate two is slidably connected to a fixing groove opened in the middle of the support frame. A first electric push rod is fixedly installed on the right end of the clamping plate two, and the right end of the first electric push rod is fixedly connected to the protective box.

[0008] Preferably, the pushing and feeding assembly includes a pushing plate disposed on the front side of the upper end of the support frame, the pushing plate is installed at the output end of the second electric push rod, and a connecting block is fixedly connected to the front end of the second electric push rod.

[0009] Preferably, the lower rear end of the connecting block is slidably connected to a limiting groove, which is located on the upper front side of the support frame.

[0010] Preferably, the lower side of the connecting block is internally threaded with a lead screw, and the right end of the lead screw is connected to the motor body.

[0011] Preferably, a cutting component is provided on the upper middle side of the protective box, and a chip suction component is provided on the rear inner side of the protective box.

[0012] Preferably, a baffle assembly is provided on the rear side of the interior of the protective box. The baffle assembly is located below the chip suction assembly. The baffle assembly includes a baffle body rotatably disposed on the rear side of the interior of the protective box. Rotating cylinders are fixedly installed on the left and right sides of the upper end of the baffle body. A connecting rod is rotatably connected inside the rotating cylinder. The front ends of the left and right sides of the connecting rod are fixedly connected to the protective box. A spring is fixedly connected to the upper end of the rotating cylinder. The upper end of the spring is fixedly connected to the fixing blocks symmetrically arranged on the left and right sides of the rear side of the protective box. A collection box is provided below the rear side of the baffle body. The collection box is located on the rear side of the support frame.

[0013] The beneficial effects of this utility model are:

[0014] This invention features a connecting cutting mechanism consisting of a clamping component and a pushing and unloading mechanism. After an aluminum alloy ingot is cut once, the pushing and unloading mechanism quickly pushes the cut aluminum alloy ingot to unload it. Then, the uncut aluminum alloy ingot can be quickly fixed again, and then cut again using the cutting component. This process can be repeated, requiring minimal manual labor, enabling the cutting component to continuously cut aluminum alloy ingots and effectively improving the efficiency of aluminum alloy ingot cutting. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a front-view perspective structural diagram of the cutting device of this utility model;

[0017] Figure 2 This is a rear-view perspective structural diagram of the cutting device of this utility model;

[0018] Figure 3 This is a perspective cross-sectional structural diagram of the cutting device of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the cutting device pushing and feeding assembly of this utility model;

[0020] Figure 5 This is a perspective view of the connection structure of clamping plate one, clamping plate two, and the first electric push rod of the cutting device of this utility model.

[0021] The attached figures are labeled as follows:

[0022] 1. Protective box; 2. Clamping assembly; 21. Clamping plate one; 22. Clamping plate two; 23. First electric push rod; 3. Pushing and unloading assembly; 31. Pushing plate; 32. Second electric push rod; 33. Connecting block; 34. Lead screw; 35. Limiting groove; 36. Motor body; 4. Cutting assembly; 5. Chip suction assembly; 6. Baffle assembly; 61. Baffle body; 62. Rotating cylinder; 63. Connecting rod; 64. Spring; 7. Support frame. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] To address the problems existing in the prior art, this embodiment provides the following technical solution: a cutting device for processing aluminum alloy ingots, comprising a protective box 1, a clamping assembly 2, and a pushing and unloading assembly 3. The clamping assembly 2 is located at the upper middle part of the support frame 7, which can quickly limit the cutting of the aluminum alloy ingot. The pushing and unloading assembly 3 is located at the upper front side of the support frame 7, which can push the cut aluminum alloy ingot, allowing the cut aluminum alloy ingot to be quickly unloaded. Then, the clamping assembly 2 can be used to clamp the uncut aluminum alloy ingot again, and then cut again, thus enabling continuous cutting of aluminum alloy ingots and greatly improving the efficiency of aluminum alloy ingot cutting.

[0025] like Figure 3 , Figure 4 and Figure 5 As shown, a protective box 1 is installed on the upper side of the support frame 7. The interior of the protective box 1 is set as a cavity. The protective box 1 contains a clamping assembly 2, a cutting assembly 4, and a chip suction assembly 5. The protective box 1 can block the waste chips generated by the subsequent cutting assembly 4 cutting the aluminum alloy ingot, thereby preventing the waste chips from splashing.

[0026] The clamping assembly 2 is located on the lower middle side of the protective box 1 and at the upper middle part of the support frame 7;

[0027] The clamping assembly 2 includes a clamping plate 21 and a clamping plate 22 symmetrically arranged on the upper end of the support frame 7. The clamping plate 22 is symmetrically arranged on the outer side of the clamping plate 21. The clamping plate 21 and the clamping plate 22 together constitute the entire clamping plate. The clamping plate can limit the cutting of the aluminum alloy ingot.

[0028] The lower end of the clamping plate 21 located on the upper left side of the support frame 7 is fixedly connected to the support frame 7, while the lower end of the clamping plate 21 located on the upper right side of the support frame 7 is slidably connected to the fixing groove opened in the middle of the support frame 7. At the same time, the right end of the clamping plate 21 is equipped with the first electric push rod 23, and the right end of the first electric push rod 23 is fixedly connected to the right end of the protective box 1.

[0029] The aluminum alloy ingot to be processed and cut can be placed in the upper middle part of the support frame 7, so that its left side can be tightly fitted with the right end of the clamping plate 21 installed on the left side of the middle part of the support frame 7. Then, the first electric push rod 23 installed on the right end of the clamping plate 21 can be opened. The output end of the first electric push rod 23 can push the clamping plate 21 installed to the left, so that the clamping plate 21 installed on its output end can fit with the right end of the aluminum alloy ingot. That is, the clamping plates 21 symmetrically arranged on the upper middle part of the support frame 7 can clamp and fix the aluminum alloy ingot.

[0030] like Figure 2 , Figure 3 and Figure 4 As shown, after the aluminum alloy ingot is fixed, the cutting component 4 set on the upper side of the middle of the protective box 1 can be controlled and adjusted to cut the fixed aluminum alloy ingot.

[0031] The cutting assembly 4 consists of a cutting blade, a drive motor, an electric telescopic rod, a slider, and an electromagnetic slide rail. It is a prior art. The cutting blade is mounted on the output shaft of the motor and is rotatably set in the middle of the fixed frame. The drive motor is mounted on the right end of the fixed frame. The electric telescopic rod is mounted on the top of the fixed frame, and the slider is mounted on the top of the electric telescopic rod. The slider is slidably set inside the electromagnetic slide rail.

[0032] By opening the electric telescopic rod, its output end can push the installed mounting bracket, cutting blade, and drive motor downwards, allowing the cutting blade to contact the aluminum alloy ingot. Then, by opening the drive motor, the cutting blade can rotate, thereby cutting the aluminum alloy ingot. At the same time, the sliding mechanism installed at the top of the electric telescopic rod is located inside the electromagnetic rail. Controlled by the controller, the sliding mechanism can move inside the electromagnetic rail, allowing the cutting blade to move along with it. This allows for flexible adjustment of the cutting blade, enabling the cutting of the aluminum alloy ingot.

[0033] When aluminum alloy ingots are cut, a chip suction assembly 5 is installed inside the rear of the protective box 1. At the same time, a slot is opened on the lower side of the front door of the protective box 1. The slot does not affect the movement of the pushing unloading assembly 3, and can also allow air to enter the interior of the protective box 1. The chip suction assembly 5 consists of a chip suction port, a chip suction pipe, an air pump, and a chip suction box. It is a prior art. The chip suction port is installed inside the rear of the protective box 1. The chip suction pipe is installed on the middle rear side of the chip suction port. The chip suction box is installed on the lower middle side of the chip suction pipe. The air pump is fixedly installed on the middle rear side of the chip suction box.

[0034] By turning on the air pump, suction is generated inside the chip suction pipe, and the chip suction port installed at the front of the chip suction pipe also generates suction, which can absorb the waste chips generated during the cutting of aluminum alloy ingots. The absorbed waste chips can enter the chip suction box through the chip suction pipe for unified collection. The chip suction box is equipped with a filter screen to intercept the waste chips, and the absorbed and filtered air can be discharged from the back of the air pump.

[0035] Secondly, a push-feeding assembly 3 is provided on the upper front side of the support frame 7. The push-feeding assembly 3 includes a push plate 31 provided on the upper front side of the support frame 7. The push plate 31 is installed at the output end of the second electric push rod 32. A connecting block 33 is fixedly installed at the front end of the second electric push rod 32. The lower rear side of the connecting block 33 is slidably connected to the limiting groove 35 opened inside the upper front side of the support frame 7. At the same time, the lower internal end of the connecting block 33 is threadedly connected to the lead screw 34. The right end of the lead screw 34 is equipped with a motor body 36.

[0036] That is, after an aluminum alloy ingot is cut, the motor body 36 can be opened to rotate the lead screw 34 connected to it on the upper front side of the support frame 7, which will cause the external threaded connecting block 33 to move left and right. That is, the second electric push rod 32 and the push plate 31 set on the upper side of the connecting block 33 will move together, and the push plate 31 can be adjusted to the middle front side of the cut aluminum alloy ingot.

[0037] Then open the second electric push rod 32. The output end of the second electric push rod 32 can push the installed push plate 31 to move to the rear side. That is, the push plate 31 can contact the cut aluminum alloy ingot and push it to the rear side. That is, the pushed aluminum alloy ingot will contact the baffle assembly 6 set inside the rear side of the protective box 1.

[0038] The baffle assembly 6 includes a baffle body 61. Rotating cylinders 62 are symmetrically fixed on the upper left and right sides of the baffle body 61. The interior of the rotating cylinders 62 is rotatably connected to the connecting rod 63. The connecting rod 63 is fixedly installed on the rear side of the protective box 1. A spring 64 is installed on the upper end of the rotating cylinder 62. The upper end of the spring 64 is fixedly connected to the fixing blocks symmetrically installed on the rear side of the protective box 1. That is, when the cut aluminum alloy ingot moves to the rear, it can come into contact with the baffle body 61, which can make the baffle body 61 rotate upward. At this time, the rotating cylinder 62 will also rotate with the baffle body 61. The spring 64 set between its upper side and the fixing block will be compressed, that is, the baffle body 61 will rotate and open, that is, the cut aluminum alloy ingot will be pushed into the collection box set on the rear side of the support frame 7.

[0039] When a cut aluminum alloy ingot is pushed into the collection box, the push plate 31 can move back to the upper front side of the support frame 7. At this time, the spring 64 will rebound, and the baffle body 61 will rotate back to its original position. Then, the uncut aluminum alloy ingot can be fixed again by the clamping component 2 and cut again. This process can be repeated to greatly improve the efficiency of aluminum alloy ingot cutting.

[0040] The motor model is Z4-180-21, and the electric linear actuator model is HB-DJ801.

[0041] The working principle of the cutting device for processing aluminum alloy ingots is as follows: A clamping component 2 is set at the upper middle part of the support frame 7. The clamping component 2 can fix the aluminum alloy ingot to be processed. At the same time, a pushing and unloading component 3 is set at the upper front side of the support frame 7. The pushing and unloading component 3 can quickly push the cut aluminum alloy ingot to unload. After the cut aluminum alloy ingot is unloaded, the clamping component 2 can be used to clamp the uncut aluminum alloy ingot again and then cut again, so that the aluminum alloy ingot can be cut continuously.

[0042] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A cutting device for processing aluminum alloy ingots, characterized in that: Includes a protective box (1), a support frame (7) is installed below the protective box (1), the support frame (7) is placed directly on the ground, a clamping component (2) is provided at the middle of the upper end of the support frame (7), a pushing and unloading component (3) is provided on the front side of the clamping component (2), and the pushing and unloading component (3) is located on the front side of the upper end of the support frame (7); The clamping assembly (2) includes a clamping plate one (21) and a clamping plate two (22) symmetrically arranged on the upper end of the support frame (7). The clamping plate two (22) is symmetrically arranged on the outside of the clamping plate one (21). The lower left end of the clamping plate two (22) is fixedly connected to the support frame (7), and the lower right end of the clamping plate two (22) is slidably connected to the fixing groove opened in the middle of the support frame (7). A first electric push rod (23) is fixedly installed on the right end of the clamping plate two (22), and the right end of the first electric push rod (23) is fixedly connected to the protective box (1).

2. The cutting device for processing aluminum alloy ingots according to claim 1, characterized in that, The push feeding assembly (3) includes a push plate (31) set on the front side of the upper end of the support frame (7). The push plate (31) is installed on the output end of the second electric push rod (32). A connecting block (33) is fixedly connected to the front end of the second electric push rod (32).

3. The cutting device for processing aluminum alloy ingots according to claim 2, characterized in that, The lower rear end of the connecting block (33) is slidably connected to a limiting groove (35), which is located on the upper front side of the support frame (7).

4. A cutting device for processing aluminum alloy ingots according to claim 3, characterized in that, The lower side of the connecting block (33) is internally threaded with a lead screw (34), and the right end of the lead screw (34) is connected to the motor body (36).

5. A cutting device for processing aluminum alloy ingots according to claim 1, characterized in that, A cutting component (4) is provided on the upper middle part of the protective box (1), and a chip suction component (5) is provided on the rear inner side of the protective box (1).

6. A cutting device for processing aluminum alloy ingots according to claim 5, characterized in that, A baffle assembly (6) is provided on the rear side of the interior of the protective box (1). The baffle assembly (6) is located below the chip suction assembly (5). The baffle assembly (6) includes a baffle body (61) rotatably disposed on the rear side of the interior of the protective box (1). Rotating cylinders (62) are fixedly installed on the left and right sides of the upper end of the baffle body (61). A connecting rod (63) is rotatably connected inside the rotating cylinder (62). The front ends of the left and right sides of the connecting rod (63) are fixedly connected to the protective box (1). A spring (64) is fixedly connected to the upper end of the rotating cylinder (62). The upper end of the spring (64) is fixedly connected to the fixing blocks symmetrically arranged on the left and right sides of the rear side of the protective box (1). A collection box is provided below the rear side of the baffle body (61). The collection box is located on the rear side of the support frame (7).

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