A new multi-process integrated assembly tooling jig

Abstract

The utility model discloses a novel multi -process unification assembly tooling jig relates to tooling jig technical field, including mobile mechanism, mobile mechanism includes bottom plate, the top fixedly connected with first sliding rail of bottom plate, the surface sliding connection of first sliding rail has product carrier, first assembly mechanism, first assembly mechanism includes mounting bracket, the bottom fixedly connected with the top of bottom plate of mounting bracket, one side fixedly connected with air cylinder of mounting bracket. The utility model discloses a design idea of three in one process, and the single process and optimization adjustment are combined to the existing product, and the structure layout is changed, on the requirement of saving operation workstation, the use ratio of tooling in space is improved, and the processing manufacturing cost is reduced, and the circulation time of multi -process is reduced simultaneously, and the efficiency of production is improved, and the multi -process unification saves the labor cost, and the product market competitiveness is improved. The structure optimization reduces tooling manufacturing cost, and the structure design is updated simultaneously, and the tooling is adjusted quickly.

Description

Technical Field

[0001] This utility model relates to the field of tooling and fixture technology, specifically to a novel multi-process integrated assembly tooling and fixture. Background Technology

[0002] During product processing and manufacturing, tooling fixtures are needed for positioning, limiting, and standardized assembly of products. Different tooling fixtures are used in different project product assembly line processes; therefore, specialized tooling fixtures must be designed according to the structure of each project product.

[0003] The product needs to be picked up and put down multiple times on the assembly machine, which reduces production efficiency. The product branches are prone to bending and deformation, and there is also a defect rate. In addition, the assembly positioning is not easy to adjust, and the tooling debugging is difficult. Therefore, there is a need for a multi-process tooling fixture that can improve production efficiency and reduce defect rate, and has convenient and simple debugging functions. Utility Model Content

[0004] This utility model provides a novel multi-process integrated assembly tooling fixture to solve the problems mentioned in the background art, such as the need to repeatedly pick up and put down products on the assembly machine, which leads to reduced production efficiency, the risk of bending and deformation caused by product branches, the occurrence of defective products, and the difficulty in adjusting assembly positioning and tooling debugging.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A novel multi-process integrated assembly fixture includes a moving mechanism, which includes a base plate with a first slide rail fixedly connected to its top and a product carrier slidably connected to the surface of the first slide rail; a first assembly mechanism, which includes a mounting frame with its bottom fixedly connected to the top of the base plate and a cylinder fixedly connected to one side of the mounting frame, with a first pressing block fixedly connected to the output end of the cylinder; a fixing mechanism, which includes a support base with its bottom fixedly connected to the top of the mounting base plate and a second pressing component rotatably connected to one side of the top of the support base; a second assembly mechanism, which includes a fixing block with its bottom fixedly connected to the top of the base plate and a first handle rotatably connected to the top of the fixing block, with a third pressing component rotatably connected to one end of the first handle; and a third assembly mechanism, which includes a third slide rail with a slider slidably connected to its surface.

[0007] A further improvement of the present invention is that the first assembly mechanism further includes a pressure-bearing block, and a guide rod is slidably connected inside the pressure-bearing block.

[0008] A further improvement of this utility model is that the bottom of the guide rod is fixedly connected to the top of the base plate, and a spring is fixedly connected to the bottom of the pressure block, with the bottom of the spring fixedly connected to the top of the base plate.

[0009] A further improvement of the present invention is that the second assembly mechanism further includes an installation component, the bottom of which is fixedly connected to the top of the base plate.

[0010] A further improvement of this utility model is that: a second handle is rotatably connected to the top of the mounting component, a support rod is rotatably connected to the surface of the second handle, and a placement plate is fixedly connected to one end of the support rod.

[0011] A further improvement of this utility model is that: the bottom of the placement plate is slidably connected to a second slide rail, and the bottom of the second slide rail is fixedly connected to the top of the base plate.

[0012] A further improvement of the present invention is that the third assembly mechanism further includes a fourth slide rail, and the surface of the fourth slide rail is slidably connected with an assembly component.

[0013] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0014] This utility model provides a novel multi-process integrated assembly tooling fixture. By adopting a three-in-one process design concept, and combining existing products with optimized adjustments to single processes, the structural layout is modified. This improves the space utilization of the tooling while saving on the requirements of the operating workbench, reduces processing and manufacturing costs, and simultaneously reduces the turnaround time of multiple processes, thereby improving production efficiency. The integration of multiple processes saves labor costs and enhances the product's market competitiveness. Structural optimization reduces tooling manufacturing costs, while the updated structural design facilitates rapid tooling adjustment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a side view of the present invention.

[0017] Figure 3 This is a partial structural schematic diagram of the present invention;

[0018] Figure 4 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0019] In the diagram: 11. Base plate; 12. First slide rail; 13. Product carrier; 21. Mounting bracket; 22. Cylinder; 23. First pressing block; 24. Pressure-bearing block; 25. Guide rod; 26. Spring; 31. Support seat; 32. Second pressing component; 41. Fixing block; 42. First handle; 43. Third pressing component; 44. Mounting component; 45. Second handle; 46. Support rod; 47. Placement plate; 48. Second slide rail; 51. Third slide rail; 52. Slider; 53. Fourth slide rail; 54. Assembly component. Detailed Implementation

[0020] The present invention will be further described in detail below with reference to embodiments:

[0021] Example 1, as Figure 1-4 As shown, this utility model provides a novel multi-process integrated assembly fixture, including a moving mechanism, which includes a base plate 11, a first slide rail 12 fixedly connected to the top of the base plate 11, and a product carrier 13 slidably connected to the surface of the first slide rail 12; a first assembly mechanism, which includes a mounting frame 21, the bottom of the mounting frame 21 fixedly connected to the top of the base plate 11, a cylinder 22 fixedly connected to one side of the mounting frame 21, and a first pressing block 23 fixedly connected to the output end of the cylinder 22; and a fixing mechanism, which includes... The system includes a support base 31, the bottom of which is fixedly connected to the top of the mounting base 11, and a second pressing member 32 rotatably connected to one side of the top of the support base 31; a second assembly mechanism, which includes a fixing block 41, the bottom of which is fixedly connected to the top of the base 11, and a first handle 42 rotatably connected to the top of the fixing block 41, with a third pressing member 43 rotatably connected to one end of the first handle 42; and a third assembly mechanism, which includes a third slide rail 51, with a slider 52 slidably connected to the surface of the third slide rail 51.

[0022] In this embodiment, the product to be assembled is placed on the product carrier 13 and slides on the base plate 11 via the first slide rail 12, so that the product is accurately transported to each assembly station. The moving mechanism realizes the linear displacement of the product and provides basic positioning for multi-process assembly. When the product carrier 13 reaches the first assembly mechanism station, the cylinder 22 drives the first pressing block 23 to move downward to perform pressing operation on the product. The pressure block 24 slides along the guide rod 25 and compresses the spring 26 to provide buffering force, ensuring that the pressing process is smooth and the pressure is uniform, avoiding product damage. After the pressing is completed, the spring 26 assists the pressure block 24 to reset.

[0023] Example 2, as Figure 1-4As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the first assembly mechanism further includes a pressure block 24, a guide rod 25 is slidably connected inside the pressure block 24, the bottom of the guide rod 25 is fixedly connected to the top of the base plate 11, a spring 26 is fixedly connected to the bottom of the pressure block 24, and the bottom of the spring 26 is fixedly connected to the top of the base plate 11. The second assembly mechanism further includes an mounting component 44, the bottom of the mounting component 44 is fixedly connected to the top of the base plate 11.

[0024] In this embodiment, the product carrier 13 is moved to the station of the fixed mechanism, and the second pressing member 32 on the support base 31 is rotated to further fix the product and prevent displacement in subsequent processes. At this time, the second assembly mechanism operates synchronously: the first handle 42 is rotated to drive the third pressing member 43 to apply pressure to specific parts of the product to achieve secondary pressing or assembly.

[0025] Example 3, as Figure 1-4 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the top of the mounting component 44 is rotatably connected to a second handle 45, the surface of the second handle 45 is rotatably connected to a support rod 46, one end of the support rod 46 is fixedly connected to a placement plate 47, the bottom of the placement plate 47 is slidably connected to a second slide rail 48, the bottom of the second slide rail 48 is fixedly connected to the top of the base plate 11, and the third assembly mechanism also includes a fourth slide rail 53, the surface of the fourth slide rail 53 is slidably connected to an assembly component 54.

[0026] In this embodiment, by operating the second handle 45, the support rod 46 drives the placement plate 47 to slide along the second slide rail 48, accurately inserting the component to be assembled into the product. At the same time, the slider 52 of the third assembly mechanism slides along the third slide rail 51 and cooperates with the assembly component 54 on the fourth slide rail 53 to complete the alignment and connection of the component. Each mechanism achieves linear movement and angle adjustment through the combination of slide rail, handle and cylinder, and completes multiple processes such as pressing, fixing and alignment. The product carrier 13 can move cyclically along the first slide rail 12 to different work stations. Each assembly mechanism works independently or collaboratively to form a continuous automated assembly process.

[0027] The working principle of this new multi-process integrated assembly fixture will be explained in detail below.

[0028] like Figure 1-4As shown, the product to be assembled is placed on the product carrier 13 and slides on the base plate 11 via the first slide rail 12, accurately conveying the product to each assembly station. The moving mechanism realizes the linear displacement of the product, providing basic positioning for multi-process assembly. When the product carrier 13 reaches the first assembly mechanism station, the cylinder 22 drives the first pressing block 23 to move downward, performing the pressing operation on the product. The pressure block 24 slides along the guide rod 25 and compresses the spring 26, providing buffering force to ensure a smooth and uniform pressing process, avoiding product damage. After pressing, the spring 26 assists the pressure block 24 to reset, and the product carrier 13 moves to the fixed mechanism station. The second pressing component 32 on the support base 31 is rotated to further fix the product, preventing displacement in subsequent processes. Simultaneously, the second assembly mechanism operates: rotating the first handle 42 drives the third pressing component 43 to apply pressure to specific parts of the product, achieving secondary pressing or assembly; operating the second handle 45 drives the placement plate 47 to slide along the second slide rail 48 via the support rod 46, accurately inserting the component to be assembled into the product; at the same time, the slider 52 of the third assembly mechanism slides along the third slide rail 51, cooperating with the assembly component 54 on the fourth slide rail 53 to complete the alignment and connection of the components; each mechanism achieves linear movement and angle adjustment through the combination of slide rails, handles, and cylinders, completing multiple processes such as pressing, fixing, and alignment; the product carrier 13 can cyclically move along the first slide rail 12 to different workstations; each assembly mechanism works independently or collaboratively, forming a continuous automated assembly process.

[0029] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A novel multi-process integrated assembly fixture, characterized in that: include The moving mechanism includes a base plate (11), the top of which is fixedly connected to a first slide rail (12), and the surface of the first slide rail (12) is slidably connected to a product carrier (13). The first assembly mechanism includes a mounting frame (21), the bottom of which is fixedly connected to the top of the base plate (11), and a cylinder (22) is fixedly connected to one side of the mounting frame (21). A first pressing block (23) is fixedly connected to the output end of the cylinder (22). The fixing mechanism includes a support base (31), the bottom of which is fixedly connected to the top of the mounting base plate (11), and a second pressing member (32) is rotatably connected to one side of the top of the support base (31). The second assembly mechanism includes a fixing block (41), the bottom of which is fixedly connected to the top of the base plate (11), and the top of the fixing block (41) is rotatably connected to a first handle (42), and one end of the first handle (42) is rotatably connected to a third pressing member (43). The third assembly mechanism includes a third slide rail (51), and a slider (52) is slidably connected to the surface of the third slide rail (51).

2. The novel multi-process integrated assembly fixture according to claim 1, characterized in that: The first assembly mechanism also includes a pressure block (24), and a guide rod (25) is slidably connected inside the pressure block (24).

3. A novel multi-process integrated assembly fixture according to claim 2, characterized in that: The bottom of the guide rod (25) is fixedly connected to the top of the base plate (11), and the bottom of the pressure block (24) is fixedly connected to a spring (26), the bottom of the spring (26) being fixedly connected to the top of the base plate (11).

4. A novel multi-process integrated assembly fixture according to claim 1, characterized in that: The second assembly mechanism also includes a mounting component (44), the bottom of which is fixedly connected to the top of the base plate (11).

5. A novel multi-process integrated assembly fixture according to claim 4, characterized in that: The top of the mounting component (44) is rotatably connected to a second handle (45), and the surface of the second handle (45) is rotatably connected to a support rod (46). One end of the support rod (46) is fixedly connected to a placement plate (47).

6. A novel multi-process integrated assembly fixture according to claim 5, characterized in that: The bottom of the placement plate (47) is slidably connected to a second slide rail (48), and the bottom of the second slide rail (48) is fixedly connected to the top of the base plate (11).

7. A novel multi-process integrated assembly fixture according to claim 1, characterized in that: The third assembly mechanism also includes a fourth slide rail (53), on the surface of which an assembly component (54) is slidably connected.

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