A profile machining station with multiple machining stations

Abstract

The utility model discloses a section bar processing workstation of many processing stations, including frame, conveying device, drill and mill processing device and cutting device, conveying device is used for conveying section bar who length direction is placed along front and back to rear, drill and mill processing device sets up on the conveying path of conveying device, including upper drill and mill mechanism, lower drill and mill mechanism, left drill and mill mechanism and right drill and mill mechanism, upper drill and mill mechanism, lower drill and mill mechanism, left drill and mill mechanism and right drill and mill mechanism are used for the upper, lower, left, right four face of section bar raw material respectively and carry out drill and mill processing, cutting device sets up in the rear of drill and mill processing device along the conveying path of conveying device, is used for cutting section bar raw material cut into section after drill and mill processing device processing. The utility model discloses a section bar processing workstation of many processing stations, can carry out the drill and mill processing and cutting processing of multiple faces to section bar raw material simultaneously, eliminates the multiple clamping of section bar, improves processing efficiency and processing accuracy.

Description

Technical Field

[0001] This utility model relates to the technical field of profile processing equipment, and in particular to a profile processing workstation with multiple processing stations. Background Technology

[0002] Profiles are solid straight bars with specific cross-sectional shapes and dimensions, made from metal or composite materials through plastic processing such as rolling and extrusion. They are mainly used in construction, machinery manufacturing, and vehicle body lightweighting.

[0003] During the production of profiles, drilling and milling are required on the top, bottom, left, and right sides of the profiles. The raw materials of the profiles also need to be cut into sections according to the required dimensions to meet the installation and use requirements of the profiles.

[0004] Existing profile processing methods typically require first cutting the raw profile material into segments using a cutting machine, and then transferring the cut profile segments to a drilling and milling processing equipment to perform drilling and milling processing on the top, bottom, left, and right sides of the profile in sequence.

[0005] However, existing profile processing methods require multiple transfers and re-clampings of the profiles, resulting in low processing efficiency and hindering high-precision profile processing. Utility Model Content

[0006] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a multi-station profile processing workstation that can simultaneously perform drilling, milling, and cutting processing on multiple surfaces of profile raw materials, eliminating the need for multiple clamping of the profiles and improving processing efficiency and accuracy.

[0007] A multi-station profile processing workstation according to an embodiment of the present invention includes: frame; A conveying device is used to transport profiles arranged longitudinally in a front-to-back direction to the rear. A drilling and milling processing device is installed on the conveying path of the conveying device, including an upper drilling and milling mechanism, a lower drilling and milling mechanism, a left drilling and milling mechanism, and a right drilling and milling mechanism. The upper drilling and milling mechanism, the lower drilling and milling mechanism, the left drilling and milling mechanism, and the right drilling and milling mechanism are respectively used to perform drilling and milling processing on the upper, lower, left, and right sides of the profile raw material. A cutting device is located behind the drilling and milling processing device along the conveying path of the conveying device, and is used to cut the profile raw material processed by the drilling and milling processing device into segments.

[0008] A multi-station profile processing workstation according to an embodiment of the present invention has at least the following beneficial effects: 1. This utility model improves production efficiency by setting up an upper drilling and milling mechanism, a lower drilling and milling mechanism, a left drilling and milling mechanism, and a right drilling and milling mechanism in the drilling and milling processing device.

[0009] 2. This utility model integrates a conveying device, a drilling and milling device, and a cutting device into a single processing workstation. The drilling and milling device and the cutting device are arranged along the conveying path of the conveying device, forming a continuous automated processing line. The profile material only needs to be clamped once, or even without clamping, and is continuously conveyed by the conveying device to sequentially complete the drilling and milling of the four sides of the profile and the final fixed-length cutting. Furthermore, the cutting device can simultaneously cut a section of the profile that has already undergone drilling and milling, and the drilling and milling device can simultaneously drill and mill the next section of the profile, avoiding positioning errors caused by multiple transfers and re-clamping. This significantly improves the processing accuracy of the profile. At the same time, the concentration and automation of multiple processes greatly reduces manual intervention and waiting time between processes, achieving continuous, one-stop processing of the profile and further significantly improving production efficiency.

[0010] According to some embodiments of the present invention, the frame is provided with a first guide rail and a second guide rail extending left and right, the first guide rail and the second guide rail are arranged vertically, the upper drilling and milling mechanism and the right drilling and milling mechanism are slidably arranged left and right on the first guide rail, and the lower drilling and milling mechanism and the left drilling and milling mechanism are slidably arranged left and right on the second guide rail.

[0011] The advantages of this invention are: by setting up a first guide rail and a second guide rail arranged vertically, and by grouping the upper drilling and milling mechanism, lower drilling and milling mechanism, left drilling and milling mechanism, and right drilling and milling mechanism into pairs of adjacent pairs and staggered vertically on the first guide rail and the second guide rail, the spatial layout of the machining workstation is optimized. This ensures that the upper drilling and milling mechanism and the lower drilling and milling mechanism, as well as the left drilling and milling mechanism and the right drilling and milling mechanism, do not interfere with each other when moving left and right, and the movement path is clear. This creates conditions for the four workstations to perform processing at the same time, thereby improving the processing efficiency of the machining workstation and increasing the space utilization rate of the machining workstation.

[0012] According to some embodiments of the present invention, the upper drilling and milling mechanism includes a first displacement module and an upper drilling and milling module. The first displacement module is disposed on the frame and is used to drive the upper drilling and milling module to move in the up-down direction, the left-right direction and the front-back direction. The upper drilling and milling module is used to perform drilling and milling on the top surface of the profile material.

[0013] The advantages of this invention are: by equipping the upper drilling and milling mechanism with a first displacement module that has three degrees of freedom of movement (up, down, left, right, and forward / backward), the upper drilling and milling module has extremely high motion flexibility and positioning accuracy. It can quickly and accurately move to any position on the top surface of the profile that needs to be processed, and feed along any direction parallel to the top surface of the profile during the processing. This adapts to profiles of different sizes and processing requirements, expands the processing range of the processing workstation, and ensures the processing quality of the top surface drilling and milling of the profile.

[0014] According to some embodiments of the present invention, the lower drilling and milling mechanism includes a second displacement module and a lower drilling and milling module. The second displacement module is disposed on the frame and is used to drive the lower drilling and milling module to move in the up-down direction, the left-right direction and the front-back direction. The lower drilling and milling module is used to perform drilling and milling on the bottom surface of the profile material.

[0015] The advantages are: by providing a second displacement module with three degrees of freedom of movement (up, down, left, right, forward, and backward) to the lower drilling and milling mechanism, the lower drilling and milling module has extremely high motion flexibility and positioning accuracy. It can quickly and accurately move to any position on the bottom surface of the profile that needs to be processed, and feed along any direction parallel to the bottom surface of the profile during the processing. It can adapt to profiles of different sizes and processing requirements, expand the processing application range of the processing workstation, and ensure the processing quality of the bottom surface drilling and milling of the profile.

[0016] According to some embodiments of the present invention, the left drilling and milling mechanism includes a third displacement module and a left drilling and milling module. The third displacement module is disposed on the frame and is used to drive the left drilling and milling module to move in the up-down direction, the left-right direction and the front-back direction. The left drilling and milling module is used to drill and mill the left side of the profile material.

[0017] The advantages of this invention are: by providing the left drilling and milling mechanism with a third displacement module that enables three degrees of freedom of movement (up, down, left, right, and forward / backward), the left drilling and milling module has extremely high motion flexibility and positioning accuracy. It can quickly and accurately move to any position on the left side of the profile that needs to be processed, and feed along any direction parallel to the left side of the profile during the processing. This adapts to profiles of different sizes and processing requirements, expands the processing range of the processing workstation, and ensures the processing quality of drilling and milling on the left side of the profile.

[0018] According to some embodiments of the present invention, the right drilling and milling mechanism includes a fourth displacement module and a right drilling and milling module. The fourth displacement module is disposed on the frame and is used to drive the right drilling and milling module to move in the up-down direction, the left-right direction and the front-back direction. The right drilling and milling module is used to perform drilling and milling on the right side of the profile material.

[0019] The advantages of this invention are: by providing the right drilling and milling mechanism with a fourth displacement module that enables three degrees of freedom of movement (up, down, left, right, and forward / backward), the right drilling and milling module has extremely high motion flexibility and positioning accuracy. It can quickly and accurately move to any position on the right side of the profile that needs to be processed, and feed along any direction parallel to the right side of the profile during the processing. This adapts to profiles of different sizes and processing requirements, expands the processing range of the processing workstation, and ensures the processing quality of drilling and milling on the right side of the profile.

[0020] According to some embodiments of the present invention, the cutting device includes a first cutting mechanism, which includes a first cutting module and a fifth displacement module. The first cutting module is provided with a first cutting wheel for cutting profiles. The fifth displacement module is mounted on the frame and is used to drive the first cutting module to move back and forth and up and down. The fifth displacement module drives the first cutting module to move back and forth to adjust the cutting position of the first cutting wheel, and the fifth displacement module drives the first cutting module to move up and down to feed the first cutting wheel toward the profile for cutting.

[0021] The advantages of this invention are: by using a fifth displacement module that can move forward and backward and up and down to drive the first cutting module of the cutting device, the fifth displacement module can precisely adjust the cutting position of the first cutting wheel to achieve fixed-length cutting of the profile by driving the first cutting module to move forward and backward, thereby controlling the feed and retraction of the first cutting wheel. Thus, the cutting function is seamlessly integrated into the production line, enabling the profile after drilling and milling to be directly and accurately cut without transfer, and ensuring the consistency of the cutting segment length, further enhancing the advantages of one-stop, high-precision processing of the processing workstation.

[0022] According to some embodiments of the present invention, the first cutting module is rotatably mounted on the fifth displacement module along the vertical axis, and the fifth displacement module is further provided with a first motor for driving the first cutting module to rotate. The first cutting module rotates along the vertical axis to adjust the cutting angle of the first cutting wheel.

[0023] The advantages of this invention are: by enabling the first cutting module to rotate around an axis in the vertical direction and by equipping it with a first motor to drive the first cutting module to rotate, the first cutting wheel can adjust the cutting angle. Thus, the processing workstation can not only perform conventional vertical cutting of profiles, but also bevel cutting of profiles, meeting the special requirements that may require beveled surfaces during profile installation, and greatly enhancing the functionality and market adaptability of the processing workstation.

[0024] According to some embodiments of the present invention, the cutting device further includes a second cutting mechanism. The first cutting mechanism and the second cutting mechanism are respectively disposed on the upper and lower sides of the profile. The second cutting mechanism includes a second cutting module and a sixth displacement module. The second cutting module is provided with a second cutting wheel. The second cutting wheel is used to cut the profile. The second cutting wheel forms a 45-degree angle with the front-back direction. The sixth displacement module is used to drive the second cutting module to move up and down so that the second cutting wheel feeds and cuts the profile.

[0025] The advantages of this invention are: by adding a second cutting mechanism that is vertically opposite to the first cutting mechanism, and by setting the second cutting wheel of the second cutting mechanism at a 45-degree angle to the front-back direction, the first and second cutting mechanisms can work together to form a highly efficient "V-shaped" bevel cutting system. The first and second cutting wheels feed towards each other at different angles, which can quickly and smoothly complete the bevel cutting of the profile, eliminating the need for the first cutting wheel to adjust its angle for secondary cutting. Compared with bevel cutting by a single cutting mechanism, the cutting efficiency is higher, the cut quality is better, and it is less likely to produce burrs or deformation.

[0026] According to some embodiments of the present invention, the conveying device includes a first conveying mechanism and a second conveying mechanism. The first conveying mechanism is used to convey profile raw materials sequentially through the drilling and milling processing device and the cutting device, and the second conveying mechanism is used to convey the profile cut by the cutting device backward.

[0027] The advantages of this invention are: by employing a collaborative method between a first conveying mechanism and a second conveying mechanism in the conveying device, with the first conveying mechanism responsible for conveying the main processing flow and the second conveying mechanism responsible for removing the finished product, the independent conveying of the first and second conveying mechanisms achieves separate conveying of profile raw materials and profile finished products. This avoids interference between the removal of profile finished products and the conveying rhythm of profile raw material processing. At the same time, it also prevents the profile finished products from being cut off from the profile raw materials and failing to be automatically output. As a result, the production cycle of the processing workstation is more compact, maximizing the overall production efficiency.

[0028] According to some embodiments of the present invention, the first conveying mechanism includes a gripper, a first rod, and a seventh displacement module. A third guide rail extending forward and backward is provided on the frame. The seventh displacement module is slidably disposed on the third guide rail. The first rod extends forward and backward, and one end of the first rod is connected to the output end of the seventh displacement module. The gripper is disposed at the other end of the first rod. The gripper is used to hold the end of the profile material. The seventh displacement module is used to drive the gripper to move back and forth to convey the profile material. The length of the first rod is greater than the distance between the feed end of the drilling and milling device and the feed end of the cutting device.

[0029] The advantages of this invention are: by employing a first rod and gripper structure in the first conveying mechanism, with the first rod being longer than the distance between the feed end of the drilling and milling device and the feed end of the cutting device, the seventh displacement module can extend the profile held by the gripper to the feed end of the cutting device from outside the feed end of the drilling and milling device, allowing the cutting device to cut the profile. This enables the seventh displacement module to complete the transport of the gripper along the entire processing path of the drilling and milling device and the cutting device from outside the drilling and milling device, avoiding the third guide rail extending into the drilling and milling device and the cutting device, as well as the seventh displacement module entering the processing path of the drilling and milling device and the cutting device. Consequently, it avoids positional interference of the third guide rail and the seventh displacement module on the processing areas of the drilling and milling device and the cutting device.

[0030] According to some embodiments of the present invention, the conveying device further includes a first support and clamping assembly and a second support and clamping assembly. The first support and clamping assembly is disposed at the feed end of the drilling and milling processing device, and the second support and clamping assembly is disposed between the drilling and milling processing device and the cutting device. The first support and clamping assembly and the second support and clamping assembly are used to support the movement of the profile and clamp and fix the profile. The first support clamping assembly and / or the second support clamping assembly include a lower support roller, an upper pressure roller, a left limiting roller, a right limiting roller, a first power component, and a second power component. The lower support roller is used to support the movement of the profile. The first power component drives the upper pressure roller to rise and fall so that the upper pressure roller and the lower support roller cooperate to clamp the profile vertically. The second power component drives the left limiting roller or the right limiting roller to move left and right so that the left limiting roller and the right limiting roller clamp the profile horizontally.

[0031] The advantages of this invention are: by setting a first support and clamping assembly and a second support and clamping assembly at the feeding end of the drilling and milling device and between the drilling and milling device and the cutting device, respectively, and integrating support, upper and lower clamping, and left and right limiting functions in the first support and clamping assembly and / or the second support and clamping assembly, multiple stable supports and precise positioning are provided for the profile during processing. When the profile moves, the support roller ensures smooth conveying. When the profile needs to be drilled, milled or cut, the first power component drives the upper pressure roller to press down, and the second power component drives the left or right limiting roller to move, firmly fixing the profile. This effectively suppresses the vibration and displacement that may occur during processing, providing crucial process assurance for high-precision drilling, milling and cutting, and ensuring the final processing quality.

[0032] According to some embodiments of the present invention, the profile processing workstation further includes a material unloading device, which is disposed at the output end of the conveying device. The material unloading device is used to convey the profiles output by the conveying device after drilling, milling and cutting in the left and right direction. The material unloading device is provided with a labeling mechanism, which is used to affix QR code stickers or barcode stickers to each profile on the material unloading device.

[0033] The advantages are: by setting up a feeding device and a labeling mechanism on the feeding device, this utility model completes a fully automated closed-loop production from processing to feeding and labeling. The feeding device automatically sorts and outputs the finished profiles, saving the labor cost of manual feeding. The labeling mechanism automatically affixes QR code stickers or barcode stickers to each profile, realizing the traceability of product information, facilitating subsequent inventory management, quality tracking and automated assembly, improving the level of intelligent production management and providing a basis for product quality traceability.

[0034] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0035] To more clearly illustrate the technical solutions of the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0036] Figure 1 This is a schematic diagram of the structure of a multi-station profile processing workstation according to an embodiment of the present utility model; Figure 2 for Figure 1 A schematic diagram of the drilling and milling apparatus and the cutting apparatus is shown. Figure 3 for Figure 1 The diagram shown is a structural schematic of the first conveying mechanism; Figure 4 for Figure 1 The diagram shows the structure of the first support clamping assembly and / or the second support clamping assembly. Figure 5 for Figure 1 The diagram shows the structure of the feeding device.

[0037] Reference numerals: 100-Frame, 110-Conveying device, 120-Drilling and milling device, 130-Upper drilling and milling mechanism, 140-Lower drilling and milling mechanism, 150-Left drilling and milling mechanism, 160-Right drilling and milling mechanism, 170-Cutting device, 180-First guide rail, 190-Second guide rail, 200-First displacement module, 210-Upper drilling and milling module, 220-Second displacement module, 230-Lower drilling and milling module, 240-Third displacement module, 250-Left drilling and milling module, 260-Fourth displacement module, 270-Right drilling and milling module, 280-First cutting mechanism, 290-First cutting module, 300-Fifth displacement module, 310-First cutting wheel, 320-First motor, 330-Second cutting machine Structure, 340-Second cutting module, 350-Sixth displacement module, 360-Second cutting wheel, 370-First conveying mechanism, 380-Second conveying mechanism, 390-Gripper, 400-First rod, 410-Seventh displacement module, 420-Third guide rail, 430-First support clamping assembly, 440-Second support clamping assembly, 450-Lower support roller, 460-Upper pressure roller, 470-Left limit roller, 480-Right limit roller, 490-First power component, 500-Second power component, 510-Unloading device, 520-Unloading conveyor belt, 530-Interception assembly, 540-Coding mechanism, 550-Conveying assembly, 560-Coding assembly, 570-Adsorption seat, 580-Lifting module. Detailed Implementation

[0038] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0039] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0040] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" and "second" are mentioned, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of the indicated technical features.

[0041] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation, connection, and linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0042] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 This invention describes a multi-station profile processing workstation according to an embodiment of the present invention.

[0043] The present invention aims to provide an embodiment of a profile processing workstation with multiple processing stations.

[0044] Reference Figure 1 A multi-station profile processing workstation according to an embodiment of the present invention includes a frame 100, a conveying device 110, a drilling and milling device 120, and a cutting device 170.

[0045] For the conveying device 110, the conveying device 110 is used to convey profiles that are placed in the front-to-back direction along the length direction to the rear.

[0046] Reference Figure 2 For the drilling and milling processing device 120, the drilling and milling processing device 120 is set on the conveying path of the conveying device 110. The drilling and milling processing device 120 includes an upper drilling and milling mechanism 130, a lower drilling and milling mechanism 140, a left drilling and milling mechanism 150 and a right drilling and milling mechanism 160. The upper drilling and milling mechanism 130, the lower drilling and milling mechanism 140, the left drilling and milling mechanism 150 and the right drilling and milling mechanism 160 are respectively used to drill and mill the upper, lower, left and right sides of the profile raw material.

[0047] It is understood that by equipping the drilling and milling device 120 with an upper drilling and milling mechanism 130, a lower drilling and milling mechanism 140, a left drilling and milling mechanism 150, and a right drilling and milling mechanism 160, the processing workstation can simultaneously perform drilling and milling on all four sides of the profile, thereby improving production efficiency.

[0048] In some specific embodiments, the frame 100 is provided with a first guide rail 180 and a second guide rail 190 extending left and right. The first guide rail 180 and the second guide rail 190 are arranged vertically. The upper drilling and milling mechanism 130 and the right drilling and milling mechanism 160 are slidably disposed on the first guide rail 180, and the lower drilling and milling mechanism 140 and the left drilling and milling mechanism 150 are slidably disposed on the second guide rail 190.

[0049] It is understood that this embodiment optimizes the spatial layout of the machining workstation by setting up the first guide rail 180 and the second guide rail 190 arranged vertically, and by grouping the upper drilling and milling mechanism 130, the lower drilling and milling mechanism 140, the left drilling and milling mechanism 150 and the right drilling and milling mechanism 160 into pairs of adjacent pairs and staggered vertically on the first guide rail 180 and the second guide rail 190 respectively. This ensures that the upper drilling and milling mechanism 130 and the lower drilling and milling mechanism 140, as well as the left drilling and milling mechanism 150 and the right drilling and milling mechanism 160, do not interfere with each other when moving left and right, and the movement path is clear. This creates conditions for the four workstations to perform processing at the same time, thereby improving the processing efficiency of the machining workstation and increasing the space utilization of the machining workstation.

[0050] In some specific embodiments, the upper drilling and milling mechanism 130 includes a first displacement module 200 and an upper drilling and milling module 210. The first displacement module 200 is mounted on the frame 100 and is used to drive the upper drilling and milling module 210 to move in the up-down direction, the left-right direction and the front-back direction. The upper drilling and milling module 210 is used to perform drilling and milling on the top surface of the profile material.

[0051] It is understood that by equipping the upper drilling and milling mechanism 130 with a first displacement module 200 having three degrees of freedom of movement (up, down, left, right, and forward / backward), the upper drilling and milling module 210 has extremely high motion flexibility and positioning accuracy. It can quickly and accurately move to any position on the top surface of the profile that needs to be processed, and feed along any direction parallel to the top surface of the profile during the processing. This adapts to profiles of different sizes and processing requirements, expands the processing application range of the processing workstation, and ensures the processing quality of the top surface drilling and milling of the profile.

[0052] In some specific embodiments, the lower drilling and milling mechanism 140 includes a second displacement module 220 and a lower drilling and milling module 230. The second displacement module 220 is mounted on the frame 100 and is used to drive the lower drilling and milling module 230 to move in the up-down, left-right, and front-back directions. The lower drilling and milling module 230 is used to perform drilling and milling on the bottom surface of the profile material.

[0053] It is understood that by enabling the lower milling mechanism 140 to have a second displacement module 220 with three degrees of freedom of movement (up, down, left, right, and forward / backward), the lower milling module 230 has extremely high motion flexibility and positioning accuracy. It can quickly and accurately move to any position on the bottom surface of the profile that needs to be processed, and feed along any direction parallel to the bottom surface of the profile during the processing. This adapts to profiles of different sizes and processing requirements, expands the processing range of the processing workstation, and ensures the processing quality of the bottom surface of the profile during milling.

[0054] In some specific embodiments, the left drilling and milling mechanism 150 includes a third displacement module 240 and a left drilling and milling module 250. The third displacement module 240 is mounted on the frame 100 and is used to drive the left drilling and milling module 250 to move in the up-down, left-right, and front-back directions. The left drilling and milling module 250 is used to drill and mill the left side of the profile material.

[0055] It is understood that by enabling the left drilling and milling mechanism 150 to have a third displacement module 240 with three degrees of freedom of movement (up, down, left, right, and forward / backward), the left drilling and milling module 250 has extremely high motion flexibility and positioning accuracy. It can quickly and accurately move to any position on the left side of the profile that needs to be processed, and feed along any direction parallel to the left side of the profile during the processing. This adapts to profiles of different sizes and processing requirements, expands the processing scope of the processing workstation, and ensures the processing quality of drilling and milling on the left side of the profile.

[0056] In some specific embodiments, the right drilling and milling mechanism 160 includes a fourth displacement module 260 and a right drilling and milling module 270. The fourth displacement module 260 is mounted on the frame 100 and is used to drive the right drilling and milling module 270 to move in the up-down, left-right, and front-back directions. The right drilling and milling module 270 is used to drill and mill the right side of the profile material.

[0057] It is understood that by enabling the right drilling and milling mechanism 160 to have a fourth displacement module 260 with three degrees of freedom of movement (up, down, left, right, and forward / backward), the right drilling and milling module 270 has extremely high motion flexibility and positioning accuracy. It can quickly and accurately move to any position on the right side of the profile that needs to be processed, and feed along any direction parallel to the right side of the profile during the processing. This adapts to profiles of different sizes and processing requirements, expands the processing scope of the processing workstation, and ensures the processing quality of drilling and milling on the right side of the profile.

[0058] In some specific embodiments, the first displacement module 200 may include a first translation frame, a first drive assembly, a first lifting frame, a second drive assembly, a second translation frame, and a third drive assembly. The first translation frame is slidably mounted on the frame 100 from left to right. The first drive assembly is used to drive the first translation frame to move left and right. The first lifting frame is slidably mounted on the first translation frame from top to bottom. The second drive assembly is slidably mounted on the first lifting frame from front to back. The third drive assembly is used to drive the second translation frame to move front to back. The upper drilling and milling module 210 is mounted on the second translation frame.

[0059] Furthermore, the first drive assembly may include a first screw and a first motor 320, the first screw being rotatably connected to the frame 100 and threadedly connected to the first translation frame, the first motor 320 being used to drive the first screw to rotate; the second drive assembly may include a second screw and a second motor, the second screw being rotatably connected to the first translation frame and threadedly connected to the first lifting frame, the second motor being used to drive the second screw to rotate; and the third drive assembly may include a third screw and a third motor, the third screw being rotatably connected to the first lifting frame and threadedly connected to the second translation frame, the third motor being used to drive the third screw to rotate.

[0060] Furthermore, the second displacement module 220, the third displacement module 240, and the fourth displacement module 260 can adopt the same structure as the first displacement module 200, which will not be elaborated here.

[0061] Refer again Figure 2 The cutting device 170 is located behind the drilling and milling processing device 120 along the conveying path of the conveying device 110. The cutting device 170 is used to cut the profile raw material processed by the drilling and milling processing device 120 into segments.

[0062] It is understood that this embodiment integrates the conveying device 110, the drilling and milling device 120, and the cutting device 170 into a single processing workstation, and arranges the drilling and milling device 120 and the cutting device 170 along the conveying path of the conveying device 110, forming a continuous automated processing line. The profile material only needs to be clamped once, or not clamped at all, and is continuously conveyed by the conveying device 110 to sequentially complete the drilling and milling of the four sides of the profile and the final fixed-length cutting. Moreover, the cutting device 170 can cut a section of the profile that has already been drilled and milled, and the drilling and milling device 120 can drill and mill the next section of the profile simultaneously, avoiding positioning errors caused by multiple transfers and re-clamping, thereby significantly improving the processing accuracy of the profile. At the same time, the concentration and automation of multiple processes greatly reduces manual intervention and waiting time between processes, realizing continuous, one-stop processing of the profile, and further significantly improving production efficiency.

[0063] In some specific embodiments, the cutting device 170 includes a first cutting mechanism 280, which includes a first cutting module 290 and a fifth displacement module 300. The first cutting module 290 is provided with a first cutting wheel 310, which is used to cut profiles. The fifth displacement module 300 is mounted on the frame 100 and is used to drive the first cutting module 290 to move back and forth and up and down. The fifth displacement module 300 drives the first cutting module 290 to move back and forth to adjust the cutting position of the first cutting wheel 310, and the fifth displacement module 300 drives the first cutting module 290 to move up and down so that the first cutting wheel 310 feeds and cuts the profile.

[0064] It is understood that in this embodiment, the first cutting mechanism 280 of the cutting device 170 is driven by a fifth displacement module 300 that can move back and forth and up and down. The fifth displacement module 300 drives the first cutting module 290 to move back and forth, which can precisely adjust the cutting position of the first cutting wheel 310 to achieve fixed-length cutting of the profile. The fifth displacement module 300 drives the first cutting module 290 to move up and down, which can control the feed and retraction of the first cutting wheel 310. Thus, the cutting function is seamlessly integrated into the production line, which enables the profile after drilling and milling to be directly and accurately cut without transfer, and can ensure the consistency of the cutting segment length, further strengthening the advantages of one-stop, high-precision processing of the processing workstation.

[0065] Furthermore, the first cutting module 290 is rotatably mounted on the fifth displacement module 300 along the vertical axis. The fifth displacement module 300 is also provided with a first motor 320 for driving the first cutting module 290 to rotate. The first cutting module 290 rotates along the vertical axis to adjust the cutting angle of the first cutting wheel 310.

[0066] It is understood that in this embodiment, by enabling the first cutting module 290 to rotate around the vertical axis and equipping it with a first motor 320 to drive the first cutting module 290 to rotate, the first cutting wheel 310 can adjust the cutting angle. Thus, the processing workstation can not only perform conventional vertical cutting of profiles, but also bevel cutting of profiles, meeting the special requirements that may require beveled surfaces during profile installation, and greatly enhancing the functionality and market adaptability of the processing workstation.

[0067] In some specific embodiments, the cutting device 170 further includes a second cutting mechanism 330. The first cutting mechanism 280 and the second cutting mechanism 330 are respectively disposed on the upper and lower sides of the profile. The second cutting mechanism 330 includes a second cutting module 340 and a sixth displacement module 350. The second cutting module 340 is provided with a second cutting wheel 360, which is used to cut the profile. The second cutting wheel 360 forms a 45-degree angle with the front-back direction. The sixth displacement module 350 is used to drive the second cutting module 340 to move up and down so that the second cutting wheel 360 feeds and cuts the profile.

[0068] It is understood that this embodiment adds a second cutting mechanism 330 that is vertically opposite to the first cutting mechanism 280, and sets the second cutting wheel 360 of the second cutting mechanism 330 at a 45-degree angle to the front-back direction. This allows the first cutting mechanism 280 and the second cutting mechanism 330 to work together to form a highly efficient "V-shaped" beveling system. The first cutting wheel 310 and the second cutting wheel 360 feed towards each other at different angles, which can quickly and smoothly complete the beveling cut of the profile. This eliminates the need for the first cutting wheel 310 to adjust its angle for secondary cutting. Compared with beveling cut by a single cutting mechanism, the cutting efficiency is higher, the cut quality is better, and burrs or deformation are less likely to occur.

[0069] In some specific embodiments, the conveying device 110 includes a first conveying mechanism 370 and a second conveying mechanism 380. The first conveying mechanism 370 is used to convey profile raw materials sequentially through the drilling and milling processing device 120 and the cutting device 170, and the second conveying mechanism 380 is used to convey the profile cut by the cutting device 170 backward.

[0070] It is understood that in this embodiment, by having the conveying device 110 employ a division of labor between the first conveying mechanism 370 and the second conveying mechanism 380, the first conveying mechanism 370 is responsible for conveying the main processing, while the second conveying mechanism 380 is responsible for removing the finished product. The independent conveying of the first conveying mechanism 370 and the second conveying mechanism 380 achieves separate conveying of profile raw materials and profile finished products, avoiding interference of the removal of profile finished products with the rhythm of profile raw material processing and conveying. At the same time, it also avoids the inability to automatically output the profile finished product after it is cut off from the profile raw material. Thus, the production cycle of the processing workstation is more compact, maximizing the overall production efficiency.

[0071] Reference Figure 3Specifically, the first conveying mechanism 370 includes a gripper 390, a first rod 400, and a seventh displacement module 410. A third guide rail 420 extending forward and backward is provided on the frame 100. The seventh displacement module 410 is slidably disposed on the third guide rail 420. The first rod 400 extends forward and backward, and one end of the first rod 400 is connected to the output end of the seventh displacement module 410. The gripper 390 is disposed at the other end of the first rod 400. The gripper 390 is used to hold the end of the profile material. The seventh displacement module 410 is used to drive the gripper 390 to move back and forth to convey the profile material. The length of the first rod 400 is greater than the distance between the feed end of the drilling and milling device 120 and the feed end of the cutting device 170.

[0072] It is understood that in this embodiment, by employing a structure design where the first conveying mechanism 370 uses a first rod 400 in conjunction with a gripper 390, and the length of the first rod 400 is greater than the distance between the feed end of the drilling and milling device 120 and the feed end of the cutting device 170, the seventh displacement module 410 can extend the profile held by the gripper 390 from outside the feed end of the drilling and milling device 120 to the feed end of the cutting device 170 via the first rod 400, so that the cutting device 170 can perform cutting processing on the profile. Group 410 can complete the transport of gripper 390 along the entire machining path of drilling and milling device 120 and cutting device 170 outside drilling and milling device 120, avoiding the third guide rail 420 extending into drilling and milling device 120 and cutting device 170 and the seventh displacement module 410 entering the machining path of drilling and milling device 120 and cutting device 170, thereby avoiding positional interference of the third guide rail 420 and the seventh displacement module 410 on the machining area of ​​drilling and milling device 120 and cutting device 170.

[0073] In some specific embodiments, the third guide rail 420 may be provided with a first rack, which extends back and forth. The seventh displacement module 410 includes a third translation frame and a fourth motor. The third translation frame is slidably connected to the third guide rail 420. The fourth motor is mounted on the third translation frame. The output shaft of the fourth motor is provided with a first gear, which meshes with the first rack to drive the third translation frame to move back and forth.

[0074] Furthermore, the seventh displacement module 410 may also include a fourth translation frame, a fourth screw, a fifth motor, a second lifting frame, a fifth screw, and a sixth motor. The fourth translation frame is slidably mounted on the third translation frame. The fourth screw is rotatably connected to the third translation frame and threadedly connected to the fourth translation frame. The fifth motor is used to drive the fourth screw to rotate. The second lifting frame is slidably mounted on the fourth translation frame. The fifth screw is rotatably connected to the fourth translation frame and threadedly connected to the second lifting frame. The sixth motor is used to drive the fifth screw to rotate. The first rod 400 is connected to the second lifting frame.

[0075] In some specific embodiments, the second conveying mechanism 380 may include multiple idlers arranged side by side, a clamping module, and a front-to-back transfer module. The front-to-back transfer module includes a fifth translation frame, a sixth screw, and a seventh motor that are slidably arranged on the frame 100. The sixth screw is rotatably connected to the frame 100 and threadedly connected to the fifth translation frame. The seventh motor is used to drive the sixth screw to rotate, so that the sixth screw drives the fifth translation frame to move back and forth. The fifth translation frame is provided with a first limiting plate. The clamping module includes a second limiting plate that is slidably arranged on the fifth translation frame and a first cylinder that is arranged on the fifth translation frame. The first limiting plate and the second limiting plate are located on the left and right sides of the idlers, respectively. The seventh cylinder is used to drive the second limiting plate to move closer to and away from the first limiting plate. The first limiting plate and the second limiting plate cooperate to clamp the profile from the left and right, so that the fifth translation frame can transport the profile.

[0076] Reference Figure 4 In some specific embodiments, the conveying device 110 further includes a first support and clamping assembly 430 and a second support and clamping assembly 440. The first support and clamping assembly 430 is disposed at the feed end of the drilling and milling processing device 120, and the second support and clamping assembly 440 is disposed between the drilling and milling processing device 120 and the cutting device 170. The first support and clamping assembly 430 and the second support and clamping assembly 440 are used to support the movement of the profile and to clamp and fix the profile. The first support and clamping assembly 430 and / or the second support and clamping assembly 440 are used to support the movement of the profile and to clamp and fix the profile. Component 440 includes a lower support roller 450, an upper pressure roller 460, a left limiting roller 470, a right limiting roller 480, a first power component 490, and a second power component 500. The lower support roller 450 is used to support the movement of the profile. The first power component 490 drives the upper pressure roller 460 to rise and fall so that the upper pressure roller 460 and the lower support roller 450 cooperate to clamp the profile from top to bottom. The second power component 500 drives the left limiting roller 470 or the right limiting roller 480 to move left and right so that the left limiting roller 470 and the right limiting roller 480 clamp the profile from left to right.

[0077] It is understood that this embodiment provides multiple stable supports and precise positioning for the profile during processing by setting a first support clamping assembly 430 and a second support clamping assembly 440 at the feed end of the drilling and milling processing device 120 and between the drilling and milling processing device 120 and the cutting device 170, respectively, and integrating support, upper and lower clamping and left and right limiting functions in the first support clamping assembly 430 and / or the second support clamping assembly 440. When the profile moves, the support roller ensures smooth conveying. When the profile needs to be drilled, milled or cut, the first power component 490 drives the upper pressure roller 460 to press down, and the second power component 500 drives the left limiting roller 470 or the right limiting roller 480 to move, firmly fixing the profile, effectively suppressing the vibration and displacement that may occur during processing, providing a crucial process guarantee for high-precision drilling, milling and cutting, and ensuring the final processing quality.

[0078] Specifically, the first power component 490 and the second power component 500 can be configured as cylinders.

[0079] Reference Figure 5 In some specific embodiments, the profile processing workstation also includes a material unloading device 510, which is located at the output end of the conveying device 110. The material unloading device 510 is used to convey the profiles output by the conveying device 110 after drilling, milling and cutting in the left and right direction. The material unloading device 510 is provided with a labeling mechanism 540, which is used to affix QR code stickers or barcode stickers to each profile on the material unloading device 510.

[0080] It is understood that this embodiment, by setting up a feeding device 510 and a labeling mechanism 540 on the feeding device 510, completes a fully automated closed-loop production from processing to feeding and labeling. The feeding device 510 automatically sorts and outputs the finished profiles, saving the labor cost of manual feeding. The labeling mechanism 540 automatically affixes a QR code sticker or barcode sticker to each profile, realizing the traceability of product information, facilitating subsequent inventory management, quality tracking and automated assembly, improving the level of intelligent production management and providing a basis for product quality traceability.

[0081] In some specific embodiments, the feeding device 510 may include a feeding conveyor belt 520 and an intercepting component 530. Multiple feeding conveyor belts 520 are arranged side-by-side in a front-to-back direction. These belts work in conjunction with the supporting profile to feed material from side to side. The intercepting component 530 is positioned between two adjacent feeding conveyor belts 520. The intercepting component 530 includes an intercepting plate and a driving member that causes the intercepting plate to swing up and down. The intercepting plate swings upward, protruding from the supporting surface of the feeding conveyor belt 520 to intercept the profile on the feeding conveyor belt 520, positioning the profile at the intercepting plate. This allows the labeling mechanism 540 to label the positioned profile, making the labeling position more accurate. After the labeling mechanism 540 completes labeling the profile, the intercepting plate swings downward below the supporting surface of the feeding conveyor belt 520, allowing the feeding conveyor belt 520 to feed the profile normally.

[0082] In some specific embodiments, the labeling mechanism 540 includes a label conveying assembly 550 and a labeling assembly 560. The labeling assembly 560 includes an adsorption seat 570 and a lifting module 580 that drives the adsorption seat 570 to rise and fall. The label conveying assembly 550 conveys the label to the bottom of the adsorption seat 570. The bottom of the adsorption seat 570 is provided with a vacuum adsorption hole. The adsorption seat 570 adsorbs the label onto the bottom of the adsorption seat 570 through the vacuum adsorption hole. The lifting module 580 drives the adsorption seat 570 to fall so that the adsorption seat 570 drives the label to adhere to the profile. The lifting module 580 drives the adsorption seat 570 to rise so that it detaches from the profile.

[0083] In the description of this specification, references to terms such as "an embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0084] The terms "first," "second," "third," "fourth," etc. (if applicable) in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments described herein can be implemented in a sequence other than that illustrated or described herein.

[0085] It should also be noted that, in the description of this specification, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

[0086] Furthermore, the terms “comprising” and “having”, and any variations thereof, are intended to cover non-exclusive inclusion, such that a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may also include other steps or units that are not explicitly listed or that are inherent to such processes, methods, products, or apparatus.

[0087] Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0088] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A profile processing workstation with multiple processing stations, characterized in that, include: Rack (100); A conveying device (110) is used to convey profiles arranged in the longitudinal direction to the rear. A drilling and milling processing device (120) is set on the conveying path of the conveying device (110), including an upper drilling and milling mechanism (130), a lower drilling and milling mechanism (140), a left drilling and milling mechanism (150), and a right drilling and milling mechanism (160). The upper drilling and milling mechanism (130), the lower drilling and milling mechanism (140), the left drilling and milling mechanism (150), and the right drilling and milling mechanism (160) are respectively used to perform drilling and milling processing on the upper, lower, left, and right sides of the profile raw material. A cutting device (170) is disposed behind the drilling and milling processing device (120) along the conveying path of the conveying device (110) and is used to cut the profile raw material processed by the drilling and milling processing device (120) into segments.

2. The profile processing workstation with multiple processing stations according to claim 1, characterized in that, The frame (100) is provided with a first guide rail (180) and a second guide rail (190) extending left and right. The first guide rail (180) and the second guide rail (190) are arranged vertically. The upper drilling and milling mechanism (130) and the right drilling and milling mechanism (160) are slidably arranged on the first guide rail (180), and the lower drilling and milling mechanism (140) and the left drilling and milling mechanism (150) are slidably arranged on the second guide rail (190).

3. The multi-station profile processing workstation according to claim 1, characterized in that, The upper drilling and milling mechanism (130) includes a first displacement module (200) and an upper drilling and milling module (210). The first displacement module (200) is mounted on the frame (100). The first displacement module (200) is used to drive the upper drilling and milling module (210) to move in the up-down direction, the left-right direction and the front-back direction. The upper drilling and milling module (210) is used to perform drilling and milling on the top surface of the profile material. And / or, the down-drilling and milling mechanism (140) includes a second displacement module (220) and a down-drilling and milling module (230). The second displacement module (220) is disposed on the frame (100). The second displacement module (220) is used to drive the down-drilling and milling module (230) to move in the up-down direction, the left-right direction and the front-back direction. The down-drilling and milling module (230) is used to perform drilling and milling on the bottom surface of the profile material. And / or, the left drilling and milling mechanism (150) includes a third displacement module (240) and a left drilling and milling module (250). The third displacement module (240) is disposed on the frame (100). The third displacement module (240) is used to drive the left drilling and milling module (250) to move in the up-down direction, the left-right direction and the front-back direction. The left drilling and milling module (250) is used to drill and mill the left side of the profile material. And / or, the right drilling and milling mechanism (160) includes a fourth displacement module (260) and a right drilling and milling module (270). The fourth displacement module (260) is disposed on the frame (100). The fourth displacement module (260) is used to drive the right drilling and milling module (270) to move in the up-down direction, the left-right direction and the front-back direction. The right drilling and milling module (270) is used to drill and mill the right side of the profile material.

4. The multi-station profile processing workstation according to claim 1, characterized in that, The cutting device (170) includes a first cutting mechanism (280), which includes a first cutting module (290) and a fifth displacement module (300). The first cutting module (290) is provided with a first cutting wheel (310), which is used to cut profiles. The fifth displacement module (300) is provided on the frame (100) and is used to drive the first cutting module (290) to move back and forth and up and down. The fifth displacement module (300) drives the first cutting module (290) to move back and forth to adjust the cutting position of the first cutting wheel (310). The fifth displacement module (300) drives the first cutting module (290) to move up and down so that the first cutting wheel (310) feeds and cuts the profile.

5. A profile processing workstation with multiple processing stations according to claim 4, characterized in that, The first cutting module (290) is rotatably mounted on the fifth displacement module (300) along the vertical axis. The fifth displacement module (300) is also provided with a first motor (320) for driving the first cutting module (290) to rotate. The first cutting module (290) rotates along the vertical axis to adjust the cutting angle of the first cutting wheel (310).

6. A profile processing workstation with multiple processing stations according to claim 4, characterized in that, The cutting device (170) further includes a second cutting mechanism (330). The first cutting mechanism (280) and the second cutting mechanism (330) are respectively disposed on the upper and lower sides of the profile. The second cutting mechanism (330) includes a second cutting module (340) and a sixth displacement module (350). The second cutting module (340) is provided with a second cutting wheel (360). The second cutting wheel (360) is used to cut the profile. The second cutting wheel (360) forms a 45-degree angle with the front and rear directions. The sixth displacement module (350) is used to drive the second cutting module (340) to move up and down so that the second cutting wheel (360) feeds and cuts the profile.

7. A profile processing workstation with multiple processing stations according to claim 1, characterized in that, The conveying device (110) includes a first conveying mechanism (370) and a second conveying mechanism (380). The first conveying mechanism (370) is used to convey profile raw materials sequentially through the drilling and milling processing device (120) and the cutting device (170). The second conveying mechanism (380) is used to convey the profile cut by the cutting device (170) backward.

8. A profile processing workstation with multiple processing stations according to claim 7, characterized in that, The first conveying mechanism (370) includes a gripper (390), a first rod (400), and a seventh displacement module (410). A third guide rail (420) extending forward and backward is provided on the frame (100). The seventh displacement module (410) is slidably disposed on the third guide rail (420). The first rod (400) extends forward and backward. One end of the first rod (400) is connected to the output end of the seventh displacement module (410). The gripper (390) is disposed at the other end of the first rod (400). The gripper (390) is used to clamp the end of the profile material. The seventh displacement module (410) is used to drive the gripper (390) to move forward and backward to convey the profile material. The length of the first rod (400) is greater than the distance between the feed end of the drilling and milling device (120) and the feed end of the cutting device (170).

9. A multi-station profile processing workstation according to claim 1, characterized in that, The conveying device (110) further includes a first support clamping assembly (430) and a second support clamping assembly (440). The first support clamping assembly (430) is disposed at the feed end of the drilling and milling processing device (120), and the second support clamping assembly (440) is disposed between the drilling and milling processing device (120) and the cutting device (170). The first support clamping assembly (430) and the second support clamping assembly (440) are used to support the movement of the profile and clamp and fix the profile. The first support clamping assembly (430) and / or the second support clamping assembly (440) include a lower support roller (450), an upper pressure roller (460), a left limiting roller (470), a right limiting roller (480), a first power member (490), and a second power member (500). The lower support roller (450) is used to support the movement of the profile. The first power member (490) drives the upper pressure roller (460) to rise and fall so that the upper pressure roller (460) cooperates with the lower support roller (450) to clamp the profile from top to bottom. The second power member (500) drives the left limiting roller (470) or the right limiting roller (480) to move left and right so that the left limiting roller (470) and the right limiting roller (480) clamp the profile from left to right.

10. A profile processing workstation with multiple processing stations according to claim 1, characterized in that, It also includes a feeding device (510), which is located at the output end of the conveying device (110). The feeding device (510) is used to feed the profiles that have completed drilling and milling and cutting processes output by the conveying device (110) in the left and right directions. The feeding device (510) is provided with a labeling mechanism (540), which is used to apply QR code stickers or barcode stickers to each profile on the feeding device (510).

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