Codfish intestine heating and cutting integrated machine

Abstract

The utility model relates to cod intestine processing technical field discloses a kind of cod intestine heating cutting integrated machine, including rack, the bottom end of rack is fixedly connected with base, the feeding end of rack is communicated with feeding hopper, the discharge end of rack is communicated with heating box, the bottom end of heating box is provided with discharge port, the inside of rack is provided with for the push cutting mechanism that compact extrusion and equidistant cutting of cod intestine are carried out, the device utilizes push cutting mechanism, equidistantly the compact extrusion of cod intestine can be carried out automatic cutting, ensure that the length of every section cod intestine is close to consistent, realize the standardization of product specification, this not only improves the aesthetic degree and efficiency of packaging link, makes subsequent automatic metering, bagging process smooth and unobstructed, more reduces inherent length error of manual cutting, uneven section and the problem of low efficiency, reduces material loss, simultaneously avoids the microbial contamination risk of personnel frequent contact food, and prevents the safety hazard caused by the mis-cutting of cutting tool.

Description

Technical Field

[0001] This utility model relates to the field of cod sausage processing technology, specifically to a cod sausage heating and cutting integrated machine. Background Technology

[0002] Cod sausage is a modern convenience food made primarily from cod meat paste. Its delicate texture, rich nutrition, and convenient consumption make it popular with consumers of all ages. High-quality cod sausage is typically a natural milky white color, with a firm and elastic texture. When bitten, it releases a rich fishy aroma. During production, appropriate amounts of starch, egg white, salt, and sugar are often added to optimize the taste and flavor. Many products also emphasize fortification with DHA and calcium, making it not only a delicious snack but also a healthy choice for supplementing protein and trace elements. When packaging cod sausage, it needs to be cut at equal intervals so that it can be easily packed into the packaging. In many current cod sausage production lines, the heating and cooking process often requires operators to manually cut the continuously extruded, soft, and elastic cod sausages at equal intervals using specialized knives and their experience. This process is not only slow and labor-intensive, but also suffers from inconsistent cutting lengths due to human intervention, resulting in uneven product quality. Furthermore, frequent contact with food by personnel poses a potential risk of microbial contamination, and the high-speed, sharp knives present a significant safety hazard. The entire process is particularly cumbersome and complex, becoming a key bottleneck restricting packaging efficiency and product quality improvement. Therefore, those skilled in the art provide a cod sausage heating and cutting integrated machine to solve the problems mentioned in the background. Utility Model Content

[0003] The purpose of this utility model is to provide a cod sausage heating and cutting integrated machine to solve the problem that in the prior art, cod sausages are manually cut by personnel, and it is difficult to maintain accurate and uniform length and there are safety hazards.

[0004] This utility model provides the following technical solution: a cod sausage heating and cutting integrated machine, including a frame, a base fixedly connected to the bottom end of the frame, a feeding hopper connected to the feeding end of the frame, a heating box connected to the discharging end of the frame, a discharge port opened at the bottom end of the heating box, and a pushing and cutting mechanism for compacting, extruding and cutting the cod sausage at equal intervals inside the frame.

[0005] As a preferred embodiment of the above technical solution, the pushing and cutting mechanism includes a motor fixedly installed on the outer surface of the frame, a rotating shaft fixedly connected to the output end of the motor, a bearing column fixedly connected to the end of the rotating shaft away from the motor, and a spiral blade fixedly connected to the outer surface of the bearing column.

[0006] As a preferred embodiment of the above technical solution, the pushing and cutting mechanism further includes a rotating column rotatably connected to the center of the heating box, and a toothed disc is fixedly connected to the outer surface of the rotating column.

[0007] As a preferred embodiment of the above technical solution, the pushing and cutting mechanism also includes multiple material passage holes opened inside the heating box, and the multiple material passage holes are distributed in a semi-circular manner.

[0008] As a preferred embodiment of the above technical solution, the pushing and cutting mechanism further includes a toothed ring rotatably connected to the inner wall of the heating box, and multiple cutting blades are fixedly connected at equal intervals on the outer surface of the toothed ring.

[0009] As a preferred embodiment of the above technical solution, the pushing and cutting mechanism further includes a gear disk rotatably connected to the inner wall of the heating box, and the gear disk meshes with the gear ring and the toothed disk respectively.

[0010] As a preferred embodiment of the above technical solution, a guide block is fixedly connected to the end of the cutting blade away from the toothed ring, and the guide block is located above the discharge port.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This invention utilizes a pushing and cutting mechanism to automatically cut the compacted and extruded cod sausage at equal intervals, ensuring that the length of each cod sausage segment is nearly uniform and achieving product standardization. This not only improves the aesthetics and efficiency of the packaging process and makes the subsequent automatic metering and bagging processes smooth, but also reduces the inherent length errors, uneven cross-sections, and low efficiency problems of manual cutting, reduces material loss, avoids the risk of microbial contamination from frequent personnel contact with food, and prevents safety hazards caused by accidental cutting by the blade. Attached Figure Description

[0012] Figure 1 A three-dimensional structural schematic diagram of a cod sausage heating and cutting integrated machine; Figure 2 A cross-sectional schematic diagram of the overall structure of a cod intestine heating and cutting integrated machine; Figure 3 A cod sausage heating and cutting integrated machine Figure 2 An enlarged schematic diagram of point A in the middle; Figure 4 A cod sausage heating and cutting integrated machine Figure 2 An enlarged diagram of point B in the middle; Figure 5 This is a schematic diagram of the connection structure between the toothed disc and the gear disc in a cod intestine heating and cutting integrated machine.

[0013] In the diagram: 1. Frame; 2. Base; 3. Push-cutting mechanism; 31. Motor; 32. Rotating shaft; 33. Support column; 34. Spiral blade; 35. Gear ring; 36. Cutting blade; 37. Material passage hole; 38. Gear disc; 39. Gear disc; 4. Feed hopper; 5. Heating box; 6. Discharge port. Detailed Implementation

[0014] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0015] Please see Figure 1 - Figure 5 As shown, this utility model provides a technical solution: a cod sausage heating and cutting integrated machine, including a frame 1, a base 2 fixedly connected to the bottom end of the frame 1, a feeding hopper 4 connected to the feeding end of the frame 1, a heating box 5 connected to the discharging end of the frame 1, a discharge port 6 opened at the bottom end of the heating box 5, and a pushing and cutting mechanism 3 for compressing, extruding and cutting the cod sausage at equal intervals inside the frame 1.

[0016] When processing cod sausages for easy packaging, the cod sausage meat is poured into the machine frame 1 through the feed hopper 4. Then, the push-cutting mechanism 3 is started, which pushes the cod sausage meat horizontally. This horizontal conveying of the cod sausages is compacted at the same time, achieving stable and uniform conveying of the cod sausages. This creates a stable and reliable prerequisite for subsequent precise length cutting. At the same time, this pushing action moderately compacts the originally soft cod sausages, which not only effectively eliminates any air bubbles that may exist inside the sausage, making its internal structure more compact and dense, improving the taste and slice quality of the product, but also makes the compacted cod sausages more regular in shape and moderately harder. This greatly reduces the deformation or sticking to the knife caused by the soft material at the moment of cutting, thus ensuring that the cut of each cod sausage is smooth and flat and the length is accurate and consistent, laying a solid foundation for subsequent automated and efficient packaging. Then, the push-cutting mechanism 3 automatically cuts the compacted and extruded cod sausage at equal intervals, ensuring that the length of each cod sausage segment is nearly consistent, thus achieving product standardization. This not only improves the aesthetics and efficiency of the packaging process and makes the subsequent automatic metering and bagging process smooth, but also reduces the inherent length errors, uneven cross-sections, and low efficiency of manual cutting, reduces material loss, avoids the risk of microbial contamination from frequent contact with food by personnel, and prevents safety hazards caused by accidental cutting by the blade.

[0017] As one implementation method in this embodiment, please refer to Figure 2 - Figure 4As shown, the pushing and cutting mechanism 3 includes a motor 31 fixedly installed on the outer surface of the frame 1. The output end of the motor 31 is fixedly connected to a rotating shaft 32. The end of the rotating shaft 32 away from the motor 31 is fixedly connected to a bearing column 33. The outer surface of the bearing column 33 is fixedly connected to a spiral blade 34. The pushing and cutting mechanism 3 also includes multiple material passage holes 37 opened inside the heating box 5, and the multiple material passage holes 37 are distributed in a semi-circular manner.

[0018] When the cod sausage filling is poured into the machine frame 1 through the feed hopper 4, the operator can remotely start the motor 31 to rotate the rotating shaft 32. This, in turn, causes the support column 33 and the spiral blade 34 to rotate inside the machine frame 1. The rotation of the spiral blade 34 horizontally pushes the cod sausage filling to move, and in conjunction with the heating box 5, the cod sausage filling is compressed and made more compact, allowing it to be extruded through the feeding hole 37. The feeding hole 37 can be preset according to the required shape of the cod sausage. When the feeding hole 37 is circular, the cross-section of the cod sausage filling passing through is circular; when the feeding hole 37 is pentagonal, the cross-section of the cod sausage filling passing through is pentagonal. This greatly enriches the diversity of the product's appearance, allowing the cod sausage to break through the traditional single shape of round sausage and create various interesting and creative shapes such as star shape, heart shape, etc., enhancing the product's visual appeal and purchasing desire. At the same time, the unique shape also becomes a distinctive mark of brand differentiation and competition, injecting new vitality into market expansion.

[0019] As one implementation method in this embodiment, please refer to Figure 2 - Figure 5 As shown, the pushing and cutting mechanism 3 also includes a rotating column rotatably connected to the center of the heating box 5, and a toothed disc 38 is fixedly connected to the outer surface of the rotating column; the pushing and cutting mechanism 3 also includes a toothed ring 35 rotatably connected to the inner wall of the heating box 5, and a plurality of cutting blades 36 are fixedly connected at equal intervals to the outer surface of the toothed ring 35; the pushing and cutting mechanism 3 also includes a gear disk 39 rotatably connected to the inner wall of the heating box 5, and the gear disk 39 meshes and matches with the toothed ring 35 and the toothed disc 38 respectively.

[0020] The drive end of the rotating column is fixed to the support column 33. As the support column 33 rotates, the rotating column carries the toothed disc 38 to rotate. The toothed disc 38 intermittently meshes with the linkage gear disc 39 to rotate, and the gear disc 39 intermittently meshes with the linkage gear ring 35 to rotate circumferentially along the inner wall of the heating box 5. This causes multiple cutting blades 36 to rotate intermittently with the gear ring 35. The intermittent rotation of the cutting blades 36 cuts the cod intestines extruded from the feed hole 37 at equal intervals.

[0021] As one implementation method in this embodiment, please refer to Figure 1 - Figure 4As shown, a guide block is fixedly connected to the end of the cutting blade 36 away from the toothed ring 35, and the guide block is located above the discharge port 6.

[0022] After the cutting blade 36 rotates and cuts the cod sausage extruded from the feed hole 37 at equal intervals, the cut cod sausage rolls along the guide block toward the discharge port 6, so that the cut cod sausage is concentrated and discharged from the machine frame 1 through the discharge port 6, which facilitates the centralized packaging of the cod sausage after equal interval cutting.

[0023] Working principle: When processing and cutting cod sausages for easy packaging, the cod sausage meat is first poured into the machine frame 1 through the feed hopper 4. Then, the motor 31 is started remotely, causing the rotating shaft 32 to rotate. This, in turn, causes the support column 33 and the spiral blade 34 to rotate inside the machine frame 1. The rotation of the spiral blade 34 horizontally pushes the cod sausage meat to move, and in conjunction with the heating box 5, the cod sausage meat is compressed and made more compact, causing it to be extruded through the feed hole 37. At the same time, the rotating column, along with the rotation of the support column 33, carries the toothed disc 38. As the machine rotates, the gear disc 38 intermittently meshes with the linkage gear disc 39, which in turn intermittently meshes with the linkage gear ring 35, causing the gear ring 39 to rotate circumferentially along the inner wall of the heating box 5. This causes multiple cutting blades 36 to rotate intermittently with the gear ring 35. The intermittent rotation of the cutting blades 36 cuts the cod intestines extruded from the feed hole 37. Each time the cutting blades 36 rotate once intermittently, they cut the extruded cod intestines once. Finally, the cod intestines that are cut at equal intervals roll along the guide block toward the discharge port 6, so that the cut cod intestines are concentrated and discharged from the discharge port 6 from the frame 1.

[0024] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A cod sausage heating and cutting integrated machine, comprising a frame (1), wherein a base (2) is fixedly connected to the bottom end of the frame (1), characterized in that: The feed end of the frame (1) is connected to the feed hopper (4), the discharge end of the frame (1) is connected to the heating box (5), the bottom end of the heating box (5) is provided with a discharge port (6), and the inside of the frame (1) is provided with a pushing and cutting mechanism (3) for compacting, extruding and equidistantly cutting cod intestines.

2. The cod sausage heating and cutting integrated machine according to claim 1, characterized in that: The pushing and cutting mechanism (3) includes a motor (31) fixedly installed on the outer surface of the frame (1). The output end of the motor (31) is fixedly connected to a rotating shaft (32). The end of the rotating shaft (32) away from the motor (31) is fixedly connected to a bearing column (33). The outer surface of the bearing column (33) is fixedly connected to a spiral blade (34).

3. The cod sausage heating and cutting integrated machine according to claim 1, characterized in that: The pushing and cutting mechanism (3) also includes a rotating column rotatably connected to the center of the heating box (5), and a toothed disc (38) is fixedly connected to the outer surface of the rotating column.

4. The cod sausage heating and cutting integrated machine according to claim 1, characterized in that: The pushing and cutting mechanism (3) also includes multiple material passage holes (37) opened inside the heating box (5), and the multiple material passage holes (37) are distributed in a semi-circular shape.

5. The cod sausage heating and cutting integrated machine according to claim 1, characterized in that: The pushing and cutting mechanism (3) also includes a toothed ring (35) rotatably connected to the inner wall of the heating box (5), and a plurality of cutting blades (36) are fixedly connected at equal intervals on the outer surface of the toothed ring (35).

6. The cod sausage heating and cutting integrated machine according to claim 1, characterized in that: The pushing and cutting mechanism (3) also includes a gear disk (39) rotatably connected to the inner wall of the heating box (5), and the gear disk (39) meshes with the gear ring (35) and the toothed disk (38) respectively.

7. The cod sausage heating and cutting integrated machine according to claim 5, characterized in that: The end of the cutting blade (36) away from the toothed ring (35) is fixedly connected to a guide block, and the guide block is located above the discharge port (6).

Images