Leakage device for disinfectant production line
By designing a leak-proof device for the disinfectant production line, the problem of disinfectant dripping during the filling process was solved, enabling effective collection and wiping, protecting the equipment environment, reducing waste, and improving production efficiency.
Patent Information
- Application Number
- CN202521631965.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-08-01
AI Technical Summary
Traditional disinfectant production lines are prone to disinfectant dripping during the filling process, which contaminates the filling equipment environment and wastes raw materials.
A leak-contacting device for a disinfectant production line was designed, comprising a conveyor belt, a positioning mechanism, a filling mechanism, a liquid collection component, and a wiping component. Through the coordinated operation of the transmission components, the device can collect and wipe up dripping disinfectant, thus avoiding contamination and waste.
Effective collection and wiping of dripping disinfectant protects the equipment environment, reduces raw material waste, and improves production efficiency and equipment lifespan.
Smart Images

Figure CN224677780U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of disinfectant production technology, specifically to a leak-proof device for a disinfectant production line. Background Technology
[0002] The disinfectant production line covers raw material processing, mixing, filling, capping, labeling, and packaging. It is highly automated, ensuring product quality and production efficiency.
[0003] In the filling process of traditional disinfectant production lines, disinfectant dripping is prone to occur due to factors such as filling nozzle design and flow rate control. If these dripping disinfectants are not collected and treated in time, they will accumulate on the filling equipment and the surrounding ground, which not only wastes raw materials and increases production costs, but also corrodes equipment parts, affecting their service life and performance. In addition, the irritating odor emitted will deteriorate the working environment and endanger the health of operators. Therefore, a leak-proof device for disinfectant production lines is proposed. Utility Model Content
[0004] The purpose of this utility model is to solve the problem that disinfectant dripping easily occurs during the filling process of traditional disinfectant production lines, which pollutes the filling equipment environment and causes waste of raw materials. This utility model provides a leak-proof device for disinfectant production lines.
[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution: A leak-proof device for a disinfectant production line includes a conveyor belt with a baffle fixedly installed on top. A positioning mechanism for positioning filling containers is provided on one side of the conveyor belt, and a filling mechanism for filling the containers is provided on the other side. A liquid collection component for collecting dripping disinfectant is provided on the conveyor belt, and a wiping component for wiping the disinfectant is provided on the liquid collection component. A transmission component for causing the liquid collection component and the wiping component to reciprocate linearly on the conveyor belt.
[0006] Furthermore, the positioning mechanism includes a bending plate, which is fixedly installed on one side of the conveyor belt. Two electric push rods are fixedly installed inside the bending plate, and the output ends of the two electric push rods are fixedly connected to a push plate. Several equally spaced arc-shaped grooves are opened on the side of the push plate away from the electric push rods.
[0007] Furthermore, the filling mechanism includes hydraulic rods. Two hydraulic rods are fixedly installed on the other side of the conveyor belt. A block is fixedly connected to the output end of each hydraulic rod. An installation plate is provided above the conveyor belt. Each block is fixedly connected to the installation plate. A filling head is fixedly installed on the installation plate at the position corresponding to each arc groove. A storage tank is provided on the side of the conveyor belt. A diversion pipe is fixedly connected to the output end of the storage tank. Several output ends of the diversion pipe are fixedly connected to the input end of each filling head.
[0008] Furthermore, the liquid collection assembly includes a C-shaped frame, and two C-shaped frames are fitted on the conveyor belt. A trough is opened on the side of the two C-shaped frames that are close to each other. A slide rod is movably installed inside each trough. A collection trough is fixedly installed between the two slide rods. A groove is opened on the bottom surface inside each trough. A square hole is opened on the top surface inside each trough corresponding to the groove. A limit rod is movably installed inside each square hole and the adjacent groove.
[0009] Furthermore, the wiping assembly includes a bending rod, with a bending rod fixedly installed on the top of each C-shaped frame. An electric telescopic rod is fixedly installed inside each bending rod. A U-shaped frame is fixedly installed at the output ends of the two electric telescopic rods. Two square slots are opened on the top of the U-shaped frame. A connecting block is movably installed inside each square slot. A sponge roller is movably installed between the two connecting blocks. Two threaded slots are opened on the top of the U-shaped frame. An assembly block is fixedly installed on the top of each connecting block. A bolt is threadedly connected to each assembly block. Each bolt is threadedly connected to the interior of the adjacent threaded slot.
[0010] Furthermore, the transmission assembly includes rectangular blocks, two rectangular blocks are fixedly installed at the bottom of the conveyor belt, a lead screw is movably installed between the two rectangular blocks, a servo motor for driving the lead screw to rotate is fixedly installed on the side wall of the rectangular block adjacent to the positioning mechanism, a moving plate is threadedly connected to the lead screw, the moving plate is fixedly connected to two C-shaped frames, and a round rod penetrating the moving plate is fixedly installed between the two rectangular blocks.
[0011] The beneficial effects of this utility model are as follows: 1. This utility model uses a conveyor belt to transport containers to the filling position one after another. When the containers arrive at the filling position, a positioning mechanism is used to position a preset number of containers. At the same time, the filling mechanism is started to fill the positioned containers with disinfectant. In order to avoid the disinfectant dripping and contaminating the processing environment, whenever the filling mechanism rises after filling, the liquid collection component is immediately moved above the positioned container by controlling the transmission component. The liquid collection component is used to catch the dripping disinfectant. Before the filling mechanism continues to fill and move down, the liquid collection component is immediately moved away from the positioned container by controlling the transmission component. At the same time, the wiping component is controlled to wipe the filling mechanism. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is an exploded view of the liquid collection component of this utility model; Figure 3 This is a utility model Figure 2 Enlarged view of point A in the middle; Figure 4 This is an overall bottom view of the present invention; Reference numerals: 1. Conveyor belt; 2. Baffle; 3. Positioning mechanism; 301. Bending plate; 302. Electric push rod; 303. Push plate; 304. Arc-shaped groove; 4. Filling mechanism; 401. Hydraulic rod; 402. Block; 403. Mounting plate; 404. Filling head; 405. Storage tank; 406. Diverter pipe; 5. Liquid collection assembly; 501. C-shaped frame; 502. Slide chute; 503. Slide rod; 504. Collection tank; 505. Groove; 506. Square hole; 507. Limiting rod; 6. Wiping assembly; 601. Bending rod; 602. Electric telescopic rod; 603. U-shaped frame; 604. Square groove; 605. Connecting block; 606. Sponge roller; 607. Threaded groove; 608. Assembly block; 609. Bolt; 7. Transmission assembly; 701. Rectangular block; 702. Lead screw; 703. Servo motor; 704. Moving plate; 705. Round rod. Detailed Implementation
[0013] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0014] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0015] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0016] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] like Figure 1-4 As shown, the leak-proof device for the disinfectant production line includes a conveyor belt 1, a baffle 2 fixedly installed on the top of the conveyor belt 1, and a positioning mechanism 3 for positioning the filling containers on one side of the conveyor belt 1. Figure 1 , 4 As shown, specifically, the positioning mechanism 3 includes a bending plate 301. The bending plate 301 is fixedly installed on one side of the conveyor belt 1. Two electric push rods 302 are fixedly installed inside the bending plate 301. The output ends of the two electric push rods 302 are fixedly connected to a push plate 303. Several equally spaced arc-shaped grooves 304 are opened on the side of the push plate 303 away from the electric push rods 302.
[0018] More specifically, each time the conveyor belt 1 transports the filling container to the filling position, the two electric push rods 302 are controlled to extend synchronously, so that the container located at the filling position is placed inside each arc groove 304 to complete the positioning; after a single filling is completed, the two electric push rods 302 are controlled to retract synchronously, so as to release the positioning of the filling container, so that the conveyor belt 1 can start again to transport the filling container.
[0019] A filling mechanism 4 for filling containers is provided on the other side of the conveyor belt 1, such as... Figure 1 , 4 As shown, specifically, the filling mechanism 4 includes hydraulic rods 401. Two hydraulic rods 401 are fixedly installed on the other side of the conveyor belt 1. Each hydraulic rod 401 has a block 402 fixedly connected to its output end. An installation plate 403 is provided above the conveyor belt 1. Each block 402 is fixedly connected to the installation plate 403. A filling head 404 is fixedly installed on the installation plate 403 at the position corresponding to each arc groove 304. A storage tank 405 is provided on the side of the conveyor belt 1. The output end of the storage tank 405 is fixedly connected to a diversion pipe 406. Several output ends of the diversion pipe 406 are fixedly connected to the input end of each filling head 404.
[0020] More specifically, by controlling the retraction of two hydraulic rods 401, the block 402, mounting plate 403, and filling head 404 are moved downwards, so that the output end of each filling head 404 is inserted into the filling container below. At the same time, the storage tank 405 delivers disinfectant to the interior of each filling head 404 through the diversion pipe 406. Each filling head 404 then fills the corresponding container with disinfectant. When the container is full of disinfectant, each filling head 404 stops injecting disinfectant into the container. At this time, the two blocks 402 are extended, so that the block 402, mounting plate 403, and filling head 404 are raised.
[0021] The conveyor belt 1 is equipped with a liquid collection component 5 for collecting dripping disinfectant, such as... Figure 1-4As shown, specifically, the liquid collection assembly 5 includes a C-shaped frame 501, and two C-shaped frames 501 are fitted on the conveyor belt 1. A sliding groove 502 is opened on the side of the two C-shaped frames 501 that are close to each other. A sliding rod 503 is movably installed inside each sliding groove 502. A collection groove 504 is fixedly installed in the middle of the two sliding rods 503. A groove 505 is opened on the bottom surface inside each sliding groove 502. A square hole 506 is opened on the top surface inside each sliding groove 502 corresponding to the groove 505. A limit rod 507 is movably installed inside each square hole 506 and the adjacent groove 505.
[0022] More specifically, when the collection tank 504 moves to below the filling head 404, the disinfectant dripping from the output end of the filling head 404 can be collected through the collection tank 504. If it is necessary to pour out the disinfectant inside the collection tank 504, the two limiting rods 507 are removed from the corresponding square holes 506 and grooves 505 respectively. Then, by pulling the collection tank 504, the two sliding rods 503 slide out from the corresponding sliding grooves 502 respectively, so that the collection tank 504 can be disassembled to facilitate the pouring out of the disinfectant.
[0023] The liquid collection assembly 5 is equipped with a wiping assembly 6 for wiping disinfectant solution, such as... Figure 1-4 As shown, specifically, the wiping assembly 6 includes a bending rod 601. A bending rod 601 is fixedly installed on the top of each C-shaped frame 501. An electric telescopic rod 602 is fixedly installed inside each bending rod 601. A U-shaped frame 603 is fixedly installed at the output ends of the two electric telescopic rods 602. Two square grooves 604 are opened on the top of the U-shaped frame 603. A connecting block 605 is movably installed inside each square groove 604. A sponge roller 606 is movably installed between the two connecting blocks 605. Two threaded grooves 607 are opened on the top of the U-shaped frame 603. An assembly block 608 is fixedly installed on the top of each connecting block 605. A bolt 609 is threadedly connected to each assembly block 608. Each bolt 609 is threadedly connected to the interior of the adjacent threaded groove 607.
[0024] More specifically, at the instant the collecting trough 504 moves away from below the filling head 404, the two electric telescopic rods 602 are retracted, causing the U-shaped frame 603 and the sponge roller 606 to move upward to a certain height. When the U-shaped frame 603 and the sponge roller 606 move away from below the filling head 404 simultaneously with the two C-shaped frames 501, the sponge roller 606 can briefly contact the filling head 404 to wipe the moisture on its output end surface. If the sponge roller 606 needs to be disassembled and cleaned, the two bolts 609 can be rotated to rotate out of the corresponding threaded grooves 607, and the connecting block 605 can be removed from the square groove 604, completing the disassembly of the sponge roller 606 for easy cleaning.
[0025] The conveyor belt 1 is equipped with a transmission component 7 for enabling the liquid collection component 5 and the wiping component 6 to perform linear reciprocating motion, such as... Figure 1 , 2 As shown in Figure 4, specifically, the transmission assembly 7 includes a rectangular block 701. Two rectangular blocks 701 are fixedly installed at the bottom of the conveyor belt 1. A lead screw 702 is movably installed between the two rectangular blocks 701. A servo motor 703 for driving the lead screw 702 to rotate is fixedly installed on the side wall of the rectangular block 701 adjacent to the positioning mechanism 3. A moving plate 704 is threadedly connected to the lead screw 702. The moving plate 704 is fixedly connected to two C-shaped frames 501. A round rod 705 that passes through the moving plate 704 is fixedly installed between the two rectangular blocks 701.
[0026] More specifically, by starting the servo motor 703, the servo motor 703 can drive the lead screw 702 to reciprocate. The reciprocating rotation of the lead screw 702 can drive the moving plate 704 to perform linear reciprocating motion. The movement of the moving plate 704 can then drive the two C-shaped frames 501 to move synchronously.
[0027] In summary: First, containers are placed sequentially on conveyor belt 1 in a single row. Simultaneously, conveyor belt 1 is started to transport the containers to the filling positions. Once a container reaches the filling position, positioning mechanism 3 is immediately activated, and conveyor belt 1 temporarily stops. Positioning mechanism 3 positions a preset number of containers. Then, filling mechanism 4 is started to fill the positioned containers with disinfectant. To prevent disinfectant dripping and contaminating the processing environment, after filling mechanism 4 finishes and rises, the liquid collection component 5 is immediately moved above the positioned container via control transmission component 7. This liquid collection component 5 then catches any dripping disinfectant. At the same time, the positioning mechanism 3 releases the container from its position and the conveyor belt 1 continues to move, removing the filled container from the filling position and moving the container waiting to be filled to the filling position. Before the filling mechanism 4 continues to fill and move down, the liquid collection component 5 is immediately moved away from the positioned container by the transmission component 7, and the wiping component 6 is simultaneously controlled to wipe the filling mechanism 4. During the entire filling process, the liquid collection component 5 immediately collects the dripping disinfectant after the filling mechanism 4 finishes filling, and the wiping component 6 wipes the dripping disinfectant on the filling mechanism 4 before the filling mechanism 4 starts filling.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A leak-proof device for a disinfectant production line, characterized in that, The system includes a conveyor belt (1), a baffle (2) fixedly installed on the top of the conveyor belt (1), a positioning mechanism (3) for positioning the filling container on one side of the conveyor belt (1), a filling mechanism (4) for filling the container on the other side of the conveyor belt (1), a liquid collection component (5) for collecting dripping disinfectant on the conveyor belt (1), a wiping component (6) for wiping the disinfectant on the liquid collection component (5), and a transmission component (7) for making the liquid collection component (5) and the wiping component (6) reciprocate linearly on the conveyor belt (1).
2. The leak-proof device for a disinfectant production line according to claim 1, characterized in that, The positioning mechanism (3) includes a bending plate (301). The bending plate (301) is fixedly installed on one side of the conveyor belt (1). Two electric push rods (302) are fixedly installed inside the bending plate (301). The output ends of the two electric push rods (302) are fixedly connected to a push plate (303). Several equally spaced arc-shaped grooves (304) are opened on the side of the push plate (303) away from the electric push rods (302).
3. The leak-proof device for a disinfectant production line according to claim 1, characterized in that, The filling mechanism (4) includes a hydraulic rod (401). Two hydraulic rods (401) are fixedly installed on the other side of the conveyor belt (1). A block (402) is fixedly connected to the output end of each hydraulic rod (401). An installation plate (403) is provided above the conveyor belt (1). Each block (402) is fixedly connected to the installation plate (403). A filling head (404) is fixedly installed on the installation plate (403) at the position corresponding to each arc groove (304). A storage tank (405) is provided on the side of the conveyor belt (1). A diversion pipe (406) is fixedly connected to the output end of the storage tank (405). Several output ends of the diversion pipe (406) are fixedly connected to the input end of each filling head (404).
4. The leak-proof device for a disinfectant production line according to claim 1, characterized in that, The liquid collection assembly (5) includes a C-shaped frame (501), and two C-shaped frames (501) are fitted on the conveyor belt (1). A sliding groove (502) is opened on the side of the two C-shaped frames (501) that are close to each other. A sliding rod (503) is movably installed inside each sliding groove (502). A collection groove (504) is fixedly installed in the middle of the two sliding rods (503). A groove (505) is opened on the bottom surface inside each sliding groove (502). A square hole (506) is opened on the top surface inside each sliding groove (502) corresponding to the position of the groove (505). A limit rod (507) is movably installed inside each square hole (506) and the adjacent groove (505).
5. The leak-proof device for a disinfectant production line according to claim 4, characterized in that, The wiping assembly (6) includes a bending rod (601), a bending rod (601) is fixedly installed on the top of each C-shaped frame (501), an electric telescopic rod (602) is fixedly installed inside each bending rod (601), a U-shaped frame (603) is fixedly installed at the output end of the two electric telescopic rods (602), two square grooves (604) are opened on the top of the U-shaped frame (603), a connecting block (605) is movably installed inside each square groove (604), a sponge roller (606) is movably installed between the two connecting blocks (605), two threaded grooves (607) are opened on the top of the U-shaped frame (603), an assembly block (608) is fixedly installed on the top of each connecting block (605), a bolt (609) is threadedly connected to each assembly block (608), and each bolt (609) is threadedly connected to the interior of the adjacent threaded groove (607).
6. The leak-proof device for a disinfectant production line according to claim 4, characterized in that, The transmission assembly (7) includes a rectangular block (701). Two rectangular blocks (701) are fixedly installed at the bottom of the conveyor belt (1). A lead screw (702) is movably installed between the two rectangular blocks (701). A servo motor (703) for driving the lead screw (702) to rotate is fixedly installed on the side wall of the rectangular block (701) adjacent to the positioning mechanism (3). A moving plate (704) is threaded onto the lead screw (702). The moving plate (704) is fixedly connected to two C-shaped frames (501). A round rod (705) that passes through the moving plate (704) is fixedly installed between the two rectangular blocks (701).