A biological product workshop partition water tank automatic water replenishing device

Abstract

The utility model discloses a kind of biological product workshop partition plate water tank automatic water replenishing device, belong to biological product workshop water supply equipment technical field, comprising: partition plate water tank body;Control cabinet;Liquid level control component, liquid level control component is set in partition plate water tank body, and with control cabinet electric connection;Automatic water replenishing component, automatic water replenishing component is connected with partition plate water tank body, control cabinet respectively, to realize the automatic water replenishing of biological product workshop partition plate water tank according to the liquid level in partition plate water tank body.The utility model realizes the precision, reliable and remote monitoring of biological product workshop water tank water replenishing, effectively guarantees the stability and security of production water supply.

Description

Technical Field

[0001] This utility model belongs to the technical field of water supply equipment for biological product plants, specifically relating to an automatic water replenishment device for the partition water tank of a biological product workshop. Background Technology

[0002] In the operation of vaccine production workshops, a stable and reliable water supply system is a key factor in ensuring the smooth progress of the production process. Traditional water tanks rely mainly on manual experience or simple level float valves for water replenishment control, which has many problems.

[0003] On the one hand, manual control cannot accurately monitor the water level in the tank in real time, which can easily lead to untimely or excessive water replenishment, affecting the normal operation of production equipment and potentially wasting water resources. On the other hand, simple float valves are prone to malfunction under complex operating conditions, such as water flow impact and impurities, leading to uncontrolled water replenishment. Furthermore, traditional water tanks lack effective monitoring and recording of operational data, making it difficult for managers to understand the tank's operating status in real time, hindering the timely detection and handling of potential problems, and posing certain safety hazards to vaccine production.

[0004] Therefore, there is an urgent need to design a water tank that can achieve intelligent control, precise water replenishment, and has fault monitoring and data transmission functions to meet the growing production needs of vaccine production workshops. Utility Model Content

[0005] To achieve the above objectives, this utility model provides an automatic water replenishment device for the partition water tank in a biological products workshop. This device addresses the shortcomings of traditional water tanks in terms of water replenishment control, fault monitoring, and data transmission, enabling intelligent control and precise water replenishment of the tank. This ensures the stable operation of the water supply system in the vaccine production workshop and facilitates real-time monitoring and management of the tank's operating status by management personnel. The following technical solution is adopted: An automatic water replenishment device for a partition water tank in a biological product workshop includes: The main body of the partitioned water tank; Control cabinet; A liquid level control component is disposed within the partition water tank body and is electrically connected to the control cabinet. An automatic water replenishment component is connected to the partition water tank body and the control cabinet respectively, so as to realize the automatic water replenishment of the partition water tank of the biological product vehicle according to the liquid level in the partition water tank body.

[0006] Furthermore, the liquid level control component includes a hydrostatic liquid level sensor; the hydrostatic liquid level sensor is installed inside the partition water tank body and is electrically connected to the control cabinet and the automatic water replenishment component, respectively.

[0007] Furthermore, the automatic water replenishment component includes a water tank replenishment inlet pipe, a pipeline, and a water tank chamber partition; the water tank replenishment inlet pipe is connected to the partition water tank body; the water tank replenishment inlet pipe is sequentially equipped with a first butterfly valve, a flexible connection, a water meter, a second butterfly valve, and a water replenishment pressure gauge; the first end of the pipeline is connected to the water tank replenishment inlet pipe via a remote-controlled float valve, and the second end extends into the partition water tank body and is connected to the partition water tank body; the water tank chamber partition is installed at the top inside the partition water tank body, forming a liquid level control float compartment that is sealed at the top and open at the bottom; the first butterfly valve is electrically connected to the static pressure liquid level sensor and the control cabinet respectively, so as to control the opening and closing of the first butterfly valve through the static pressure liquid level sensor and the control cabinet.

[0008] Furthermore, the liquid level control assembly also includes a float, a float pilot valve, and a liquid level control float valve; the float and the float pilot valve are disposed at the second end of the pipeline, and the liquid level control float valve is disposed at the end of the pipeline away from the float.

[0009] Furthermore, the partition water tank body is provided with a float inspection port, which is connected to the liquid level control water replenishment float compartment and is correspondingly set with the float.

[0010] Furthermore, the liquid level control component also includes a liquid level observation column, which is installed on the outside of the partition tank body; the liquid level observation column is equipped with a conspicuous observation float.

[0011] Furthermore, a water supply bypass pipe is connected to the main body of the partition water tank, and a water supply bypass valve is installed on the water supply bypass pipe to realize emergency water supply and ensure uninterrupted water supply to the water tank.

[0012] Furthermore, the partition water tank body is provided with a water tank inspection port that communicates with the interior of the partition water tank body.

[0013] Furthermore, the control cabinet includes a data storage module and a wireless communication module. The data storage module is used to store the data information of the water tank, and the wireless communication module is used to transmit the data information to a remote monitoring terminal in real time, so that managers can remotely monitor the operating status of the water tank.

[0014] Furthermore, the partition water tank body is provided with a drain outlet, and a drain valve is provided at the drain outlet.

[0015] Beneficial effects: (1) Intelligent control and precise water replenishment: Through the cooperation of static pressure liquid level sensor and control cabinet, the automatic control of the first butterfly valve is realized. It can accurately control water replenishment according to the change of water tank liquid level, avoiding the problems of untimely or excessive water replenishment caused by traditional manual control or simple float valve control, ensuring the stability of water supply in vaccine production workshop and improving production efficiency.

[0016] (2) Dual protection mechanism: The level control float valve serves as a backup water supply control component, forming a dual protection mechanism with the static pressure level sensor and the first butterfly valve. In the event of a malfunction of the level sensor or the electric valve, the level control float valve can act promptly to interrupt water supply, effectively preventing water tank overflow accidents and ensuring the safe operation of the production workshop.

[0017] (3) Data monitoring and remote transmission: The integrated data storage and wireless communication modules in the control cabinet enable real-time monitoring and storage of water tank level data and equipment operation records. Data can also be remotely transmitted to the monitoring terminal, allowing managers to understand the water tank's operating status anytime, anywhere, promptly identify and address potential problems, and improve management efficiency and the scientific nature of decision-making. Through the remote monitoring system, managers can obtain various operating data of the water tank in real time and perform trend analysis based on historical data to predict equipment failures in advance and arrange maintenance work in a timely manner.

[0018] (5) Emergency water replenishment function: The water replenishment bypass pipe and bypass valve can quickly start emergency water replenishment when the main water supply line fails, ensuring uninterrupted water supply to the water tank, reducing the impact of water supply failure on vaccine production, and improving the reliability of the water supply system.

[0019] (6) Easy to maintain and clean: The water tank is equipped with a water tank inspection port, a liquid level float inspection port and a quick-opening drain valve, which facilitates the inspection and maintenance of the equipment inside the water tank and the cleaning of dirt and impurities, which helps to extend the service life of the water tank and ensure the quality of water supply.

[0020] (7) Noise reduction: By utilizing the principle of communicating vessels, the liquid level control float compartment formed by the partition of the water tank chamber effectively avoids the disturbance of the water replenishment ball by water wave impact, reduces the noise generated during the water replenishment process, and creates a good working environment for the vaccine production workshop. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the automatic water replenishment device for the partition water tank of the biological product vehicle according to this utility model.

[0022] The components include: 1. Water tank body with partition; 2. Liquid level observation column; 3. Conspicuous small float; 4. Shut-off valve; 5. Water tank inspection port; 6. Water supply bypass valve; 7. Pipeline; 8. Float pilot valve; 9. Remote control float valve; 10. Water supply bypass pipe; 11. Liquid level control float valve; 12. Float inspection port; 13. First butterfly valve; 14. Flexible connection; 18. Water tank water supply inlet pipe; 15. Water meter; 16. Second butterfly valve; 17. Water supply pressure gauge; 19. Control cabinet; 20. Float; 21. Float valve liquid level; 22. Maximum water supply liquid level; 23. Water tank chamber partition; 24. Minimum water supply liquid level; 25. Static pressure liquid level sensor; 26. Drain outlet; 27. Drain valve. Detailed Implementation

[0023] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more obvious and understandable, specific embodiments of this utility model are given below.

[0024] Example 1

[0025] Reference Figure 1 An automatic water replenishment device for the partition water tank of a biological product workshop, comprising: 1. Partitioned water tank body; Control cabinet 19; A liquid level control component is installed inside the partition water tank body 1 and is electrically connected to the control cabinet 19. An automatic water replenishment component is connected to the partition water tank body 1 and the control cabinet 19 respectively, so as to realize the automatic water replenishment of the partition water tank of the biological product vehicle according to the liquid level in the partition water tank body 1.

[0026] In this embodiment, the liquid level control component includes a static pressure liquid level sensor 25; the static pressure liquid level sensor 25 is installed inside the partition water tank body 1 and is electrically connected to the control cabinet 19 and the automatic water replenishment component respectively.

[0027] In this embodiment, the automatic water replenishment component includes a water tank replenishment inlet pipe 18, a pipe 7, and a water tank chamber partition 23; the water tank replenishment inlet pipe 18 is connected to the partition water tank body 1; the water tank replenishment inlet pipe 18 is sequentially equipped with a first butterfly valve 13, a flexible connection 14, a water meter 15, a second butterfly valve 16, and a water replenishment pressure gauge 17; the first end of the pipe 7 is connected to the water tank replenishment inlet pipe 18 via a remote control float valve 9, and the second end extends into the partition water tank body 1 and is connected to the partition water tank body 1; the water tank chamber partition 23 is installed at the top inside the partition water tank body 1, forming a liquid level control replenishment float compartment that is sealed at the top and open at the bottom; the first butterfly valve 13 is an electric butterfly valve, and the first butterfly valve 13 is electrically connected to a static pressure liquid level sensor 25 and a control cabinet 19, so as to control the opening and closing of the first butterfly valve 13 through the static pressure liquid level sensor 25 and the control cabinet 19.

[0028] Both the first butterfly valve 13 and the second butterfly valve 16 are electric butterfly valves.

[0029] In this embodiment, the liquid level control assembly also includes a float 20, a float pilot valve 8, and a liquid level control float valve 11; the float 20 and the float pilot valve 8 are disposed at the second end of the pipeline 7, and the liquid level control float valve 11 is disposed at the end of the pipeline 7 away from the float 20.

[0030] Through the above technical solution, the level control float valve 11 and float 20 play a dual protection role: if the static pressure level sensor 25 or the electric valve malfunctions during the water tank replenishment process, when the water tank level reaches the highest replenishment level 22 and water is still being replenished, and the water tank level reaches the level of float 20, float 20 will activate and interrupt water replenishment; the level control float valve 11 is made of high-strength, chemically resistant plastic material, and the valve core undergoes special sealing treatment to ensure that its sealing performance will not be affected by corrosion or wear during long-term use.

[0031] In this embodiment, a float inspection port 12 is provided on the partition water tank body 1. The float inspection port 12 is connected to the liquid level control water replenishment float compartment and is correspondingly set with the float 20.

[0032] In this embodiment, the liquid level control component also includes a liquid level observation column 2, which is installed on the outside of the partition water tank body 1; a conspicuous observation float 3 is provided on the liquid level observation column 2; and a shut-off valve 4 is provided at both ends of the liquid level observation column 2.

[0033] With the above technical solution, the height of the liquid level observation column 2 is the same as that of the water tank body. The water level in the water tank can be observed intuitively and clearly through the liquid level observation column 2. The conspicuous observation float 3 is made of bright red plastic material and has a reflective coating on its surface, which makes it convenient for operators to observe the water level in the water tank intuitively and accurately under different lighting conditions.

[0034] In this embodiment, a water supply bypass pipe 10 is connected to the partition water tank body 1, and a water supply bypass valve 6 is provided on the water supply bypass pipe 10 to realize emergency water supply and ensure uninterrupted water supply to the water tank.

[0035] With the above technical solution, when the main water supply line fails, the bypass valve is opened and emergency water is replenished through the water replenishment bypass pipe 10 to ensure uninterrupted water supply to the water tank.

[0036] In this embodiment, the partition water tank body 1 is provided with a water tank inspection port 5 that communicates with the interior of the partition water tank body 1.

[0037] Through the above technical solution, the water tank inspection port 5 is made of stainless steel and has a sealing rubber gasket on the edge. It is connected to the water tank body by bolts, which facilitates observation of the internal condition of the water tank and maintenance.

[0038] In this embodiment, the control cabinet 19 includes a data storage module and a wireless communication module. The data storage module is used to store the data information of the water tank, and the wireless communication module is used to transmit the data information to the remote monitoring terminal in real time, so that the management personnel can remotely monitor the operating status of the water tank.

[0039] Through the above technical solution, the data storage module is used to store information such as water level data and equipment operation records of the water tank, including the opening and closing time, number of openings, and total water replenishment of the first butterfly valve 13. The wireless communication module can transmit this data to the remote monitoring terminal in real time, which is convenient for managers to remotely monitor the operation status of the water tank. Managers can view the real-time water level and equipment operation status of the water tank anytime and anywhere through mobile APP or computer monitoring software, and can query and analyze historical data in order to promptly identify potential problems and take corresponding measures.

[0040] In this embodiment, a drain outlet 26 is provided on the partition water tank body 1, and a drain valve 27 is provided at the drain outlet 26.

[0041] Through the above technical solution, the drain valve 27 adopts a quick-opening structure, which facilitates the rapid and thorough discharge of dirt and impurities from the water tank, keeping the inside of the water tank clean.

[0042] The installation and debugging process of the automatic water replenishment device for the partition water tank of a biological product vehicle provided by this utility model is as follows: When installing this automatic water replenishment device for the partitioned water tank, first select a suitable installation location according to the design requirements, ensuring sufficient space around the water tank for easy operation and maintenance. Install and fix the partitioned water tank body 1, and then connect the water tank replenishment inlet pipe 18, the water replenishment bypass pipe 10, and the liquid level observation column 2 in sequence, ensuring that all connections are well sealed and leak-free.

[0043] Following the layout of pipe 7, install the water meter 15, first butterfly valve 13, flexible connection 14, second butterfly valve 16, water supply pressure gauge 17, remote control float valve 9, level control float valve 11, and pipe 7 onto the water tank's water supply inlet pipe 18. Pay attention to the installation direction and sequence of each component to ensure proper operation. For example, water meter 15 should be installed in a location with stable water flow, and the water flow direction should be consistent with the direction indicated on water meter 15. The drive device of the first butterfly valve 13 should be installed on the side that is easy to operate and maintain. Connect pipe 7 to the remote control float valve 9 and the level control float valve 11, and install the float 20 and float pilot valve 8.

[0044] A water tank chamber partition 23 is installed inside the water tank body to form a liquid level control float compartment, ensuring the access port is easily accessible. A static pressure liquid level sensor 25 is installed to accurately measure the water tank level and is connected to the control cabinet 19 to ensure normal signal transmission. During connection, a dedicated signal cable is used to connect the static pressure liquid level sensor 25 to the control cabinet 19, and the signal cable is shielded to prevent signal interference. Simultaneously, the first butterfly valve 13 is connected to the control cabinet 19 to achieve remote control of the first butterfly valve 13.

[0045] Install the data storage module and wireless communication module inside the control cabinet 19, and set the corresponding parameters to ensure that they can store and transmit water tank operation data normally. Install the bypass valve on the water supply bypass pipe 10 and check whether its opening and closing are flexible.

[0046] Install a conspicuous small float 3 on the level observation column 2 to ensure it clearly displays the water level. Install a drain valve 27 on the drain outlet 26 and check that the quick-opening mechanism is working properly. Install the water tank access port, ensuring it is well-sealed and easy to open.

[0047] After installation, the entire water tank system was debugged. The minimum replenishment level 24 and maximum replenishment level 22 of the static pressure level sensor 25 were set via control cabinet 19, and the opening and closing function of the first butterfly valve 13 at different levels was tested to ensure accurate response to level changes. Simultaneously, the replenishment control function of the level control float valve 11 and float 20 was tested, simulating a malfunction of the level sensor or electric valve, to check whether the level control float valve 11 and float 20 could operate normally.

[0048] Test the functionality of the data storage module and wireless communication module, and check whether the water tank level data and equipment operation records can be stored and transmitted normally to the remote monitoring terminal. Test the emergency water supply function of the water supply bypass pipe 10 by shutting off the main water supply line, opening the water supply bypass valve 6, and checking whether the water supply is normal.

[0049] The working process of the automatic water replenishment device for the partition water tank of a biological product vehicle provided by this utility model is as follows: When the water tank in the vaccine production workshop starts operating, the static pressure level sensor 25 monitors the water tank level in real time. If the water tank level is lower than the minimum replenishment level 24, the static pressure level sensor 25 transmits a signal to the control cabinet 19. Upon receiving the signal, the control cabinet 19 controls the first butterfly valve 13 to open, allowing water to enter the water tank through the water replenishment inlet pipe 18. During the replenishment process, the replenishment pressure gauge 17 displays the water pressure in real time. Operators can monitor the replenishment status by observing the replenishment pressure gauge 17 and the conspicuous small float 3 on the level observation column 2.

[0050] When the water level in the tank rises to the maximum replenishment level 22, the static pressure level sensor 25 transmits the signal to the control cabinet 19 again. The control cabinet 19 then controls the first butterfly valve 13 to close, interrupting the water replenishment. During normal water replenishment, the level control float compartment utilizes the principle of communicating vessels to keep the replenishment float stable, avoiding water instability and noise caused by water wave impact.

[0051] If the static pressure level sensor 25 or the first butterfly valve 13 malfunctions during the water replenishment process, causing the water tank to continue replenishing water even after the water level reaches the highest replenishment level 22, the float ball 20 will activate when the water level reaches the level of the float ball 20, cutting off the water replenishment passage and preventing the water tank from overflowing.

[0052] During the operation of the water tank, the data storage module records real-time information such as the water level, the opening and closing time of the first butterfly valve 13, and the equipment operating time. The wireless communication module transmits this data to the remote monitoring terminal in real time, allowing managers to check the water tank's operating status at any time via computer or mobile phone, promptly identify and address any abnormalities.

[0053] When the main water supply line fails, the operator can quickly open the water supply bypass valve 6, and water will enter the water tank through the water supply bypass pipe 10 to achieve emergency water replenishment and ensure uninterrupted water supply to the vaccine production workshop.

[0054] The maintenance and upkeep of the automatic water replenishment device for the partition water tank of a biological product vehicle provided by this utility model are as follows: During regular maintenance of the water tank, operators can observe the internal condition of the tank through the inspection port 5 and check whether each component is operating normally. If it is necessary to repair or replace the float 20, it can be done through the level float inspection port 12. At the same time, the drain valve 27 should be opened regularly to quickly drain the dirt and impurities in the water tank using its quick-opening structure, keeping the inside of the water tank clean.

[0055] Regularly check the sealing of all connections in the water tank to ensure there are no leaks. Replace any aged or damaged seals promptly.

[0056] Regularly check the opening and closing flexibility of valves such as the first butterfly valve 13, bypass valve, and drain valve 27. If there is any jamming or malfunction, repair or replace them in time.

[0057] Regularly calibrate the hydrostatic level sensor 25 to ensure its accuracy in measuring the liquid level; at the same time, check whether the float 20 and the valve core of the level control float valve 11 are normal, and replace them in time if they are damaged.

[0058] Clean the level observation column 2 regularly to maintain its transparency and ensure that the small float 3 can clearly display the water level.

[0059] Regularly inspect the data storage module and wireless communication module inside control cabinet 19 to ensure they are functioning properly. If data loss or transmission abnormalities are found, repair them promptly.

[0060] Regularly conduct a comprehensive inspection of the inside of the water tank, clean the dirt and impurities inside the water tank, check whether the water tank chamber partition 23 is damaged, and repair or replace it in time if there is a problem.

[0061] The above are merely preferred embodiments of the present utility model and do not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. An automatic water replenishment device for the partition water tank of a biological product vehicle, characterized in that, include: The main body of the partitioned water tank; Control cabinet; A liquid level control component is disposed within the partition water tank body and is electrically connected to the control cabinet. An automatic water replenishment component is connected to the partition water tank body and the control cabinet respectively, so as to realize the automatic water replenishment of the partition water tank of the biological product vehicle according to the liquid level in the partition water tank body.

2. The automatic water replenishment device for the partition water tank of the biological product vehicle according to claim 1, characterized in that, The liquid level control component includes a hydrostatic liquid level sensor; the hydrostatic liquid level sensor is installed inside the partition water tank and is electrically connected to the control cabinet and the automatic water replenishment component, respectively.

3. The automatic water replenishment device for the partition water tank of the biological product vehicle according to claim 2, characterized in that, The automatic water replenishment assembly includes a water tank replenishment inlet pipe, a pipeline, and a water tank chamber partition. The water tank replenishment inlet pipe is connected to the partition water tank body. The water tank replenishment inlet pipe is sequentially equipped with a first butterfly valve, a flexible connection, a water meter, a second butterfly valve, and a water replenishment pressure gauge. The first end of the pipeline is connected to the water tank replenishment inlet pipe via a remote-controlled float valve, and the second end extends into the partition water tank body and is connected to it. The water tank chamber partition is installed at the top inside the partition water tank body, forming a liquid level control float compartment that is sealed at the top and open at the bottom. The first butterfly valve is electrically connected to the static pressure liquid level sensor and the control cabinet, respectively, so as to control the opening and closing of the first butterfly valve through the static pressure liquid level sensor and the control cabinet.

4. The automatic water replenishment device for the partition water tank of the biological product vehicle according to claim 3, characterized in that, The liquid level control assembly also includes a float, a float pilot valve, and a liquid level control float valve; the float and the float pilot valve are disposed at the second end of the pipeline, and the liquid level control float valve is disposed at the end of the pipeline away from the float.

5. The automatic water replenishment device for the partition water tank of the biological product vehicle according to claim 4, characterized in that, The partition water tank body is provided with a float inspection port, which is connected to the liquid level control water replenishment float compartment and is correspondingly set with the float.

6. The automatic water replenishment device for the partition water tank of the biological product vehicle according to claim 3, characterized in that, The liquid level control component also includes a liquid level observation column, which is installed on the outside of the partition water tank body; the liquid level observation column is equipped with a conspicuous observation float.

7. The automatic water replenishment device for the partition water tank of the biological product vehicle according to claim 1, characterized in that, The water tank body is connected to a water supply bypass pipe, and a water supply bypass valve is installed on the water supply bypass pipe to realize emergency water supply and ensure uninterrupted water supply to the water tank.

8. The automatic water replenishment device for the partition water tank of the biological product vehicle according to claim 1, characterized in that, The partition water tank body is provided with a water tank inspection port that communicates with the interior of the partition water tank body.

9. The automatic water replenishment device for the partition water tank of the biological product vehicle according to claim 1, characterized in that, The control cabinet includes a data storage module and a wireless communication module. The data storage module is used to store the data information of the water tank, and the wireless communication module is used to transmit the data information to a remote monitoring terminal in real time, so that managers can remotely monitor the operating status of the water tank.

10. The automatic water replenishment device for the partition water tank of the biological product vehicle according to claim 1, characterized in that, The partition water tank body is provided with a drain outlet, and a drain valve is provided at the drain outlet.

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