A natural pigment extraction liquid concentration and drying device
Patent Information
- Application Number
- CN202522102666.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0004]本实用新型提供一种天然色素提取液浓缩干燥装置,旨在解决现有的一种天然色素提取液浓缩干燥装置,整体结构紧凑,各组件之间连接方式多依赖多组螺栓固定或复杂卡合,导致其中各个组件及加热单元拆卸困难,清洗和维护操作繁琐耗时,无法实现快速更换或清洁,降低生产效率,同时增加了操作人员劳动强度和设备维护难度的问题
装置通过模块化快速拆卸设计显著提高了操作便捷性与维护效率,顶盖采用安装组件与罐体快速卡合,限位块、卡合头与弹簧协同形成摩擦锁紧结构,实现稳固密封的同时无需拆卸螺栓即可快速拆卸,便于物料更换、清洗和维护,底座采用可旋转螺纹连接,保证整体稳固但拆卸灵活,加热套板沿罐体等角度分布,搅拌组件持续翻动物料,使物料均匀加热和脱水,解决了各组件拆卸困难、清洗和维护不便的问题,显著降低人工操作强度,提高生产效率和设备可靠性。
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Figure CN224686282U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of natural pigment processing technology, and in particular relates to a device for concentrating and drying natural pigment extract. Background Technology
[0002] Natural pigment processing refers to the entire process of using natural raw materials such as plants, fruits and vegetables, algae or microorganisms as raw materials, and through extraction, concentration, drying and necessary purification treatments, transforming natural pigments into stable, storable powder, granule or liquid products that can be used in food, beverages, cosmetics or pharmaceuticals.
[0003] However, the existing natural pigment extract concentration and drying device has a compact overall structure, and the connection between the components relies on multiple sets of bolts or complex clamping, which makes it difficult to disassemble the components and heating units, and the cleaning and maintenance operations are cumbersome and time-consuming. It cannot achieve quick replacement or cleaning, which reduces production efficiency and increases the labor intensity of operators and the difficulty of equipment maintenance. Utility Model Content
[0004] This utility model provides a natural pigment extract concentration and drying device, which aims to solve the problems of existing natural pigment extract concentration and drying devices. The overall structure is compact, and the connection between the components relies on multiple sets of bolts or complex clamping, which makes it difficult to disassemble the components and heating units, and the cleaning and maintenance operations are cumbersome and time-consuming. It cannot achieve quick replacement or cleaning, which reduces production efficiency and increases the labor intensity of operators and the difficulty of equipment maintenance.
[0005] This utility model is implemented as follows: a natural pigment extract concentration and drying device, comprising: a tank; a heating sleeve installed in the inner wall interlayer of the tank; a base connected to the bottom end of the tank by sealing bolts; a top cover snapped onto the top surface of the tank; an observation window installed on one side of the surface of the tank; an installation assembly snapped onto the tank and the top cover, the installation assembly being used for quick removal of the top cover; a feed inlet installed on one side of the surface of the top cover; and a stirring assembly installed at the center of one side of the surface of the top cover.
[0006] Preferably, the heating sleeve is provided in three sets, and the three sets of heating sleeves are distributed at equal angles along the tank body.
[0007] Preferably, the feed inlet is located on the outside of the mixing assembly, and there are two sets of feed inlets.
[0008] Preferably, the installation assembly includes: a fitting groove formed on the upper edge of the tank body, wherein a locking head is fixedly connected inside the fitting groove; a sliding groove formed on the extended fitting side of the top cover, wherein integrated grooves are formed on both side walls of the sliding groove, a spring is connected to one side of the integrated groove, and a limit block is connected to the other side of the spring.
[0009] Preferably, the fitting groove is provided in four sets, and the four sets of fitting grooves are distributed at equal angles on the upper edge of the top cover.
[0010] Preferably, the end of the engaging head is hexagonal, and the engaging head and the slide groove are aligned one-to-one.
[0011] Preferably, the end of the limiting block is conical, and the end of the limiting block forms a mutual friction sliding engagement structure with the end sidewall of the engaging head through a spring.
[0012] Preferably, the main body of the limiting block is fitted into the integrated groove, and the main body of the limiting block and the integrated groove form a sliding structure with each other through a spring.
[0013] Compared with related technologies, the natural pigment extract concentration and drying device provided by this utility model has the following beneficial effects: The device significantly improves operational convenience and maintenance efficiency through its modular and quick-disassembly design. The top cover uses an installation component that quickly engages with the tank body. The limiting block, engaging head, and spring work together to form a friction locking structure, achieving a stable seal while allowing for quick disassembly without removing bolts. This facilitates material replacement, cleaning, and maintenance. The base uses a rotatable threaded connection, ensuring overall stability while allowing for flexible disassembly. Heating plates are distributed at equal angles along the tank body, and the stirring component continuously agitates the material, ensuring uniform heating and dehydration. This design solves the problems of difficult disassembly, cleaning, and maintenance of various components, significantly reducing manual labor intensity and improving production efficiency and equipment reliability. Attached Figure Description
[0014] Figure 1 This is a side view of the appearance structure of this utility model; Figure 2 This is a cross-sectional exploded side view of the various parts and corresponding components of this utility model. Figure 3 This is a side-view diagram of the tank body structure of this utility model; Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0015] In the diagram: 1. Tank body; 2. Heating sleeve; 3. Base; 4. Top cover; 5. Observation window; 6. Installation components; 601. Fitting groove; 602. Slide groove; 603. Engaging head; 604. Integrated groove; 605. Spring; 606. Limiting block; 7. Feed inlet; 8. Agitator assembly. Detailed Implementation
[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0017] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0018] A preferred embodiment of the natural pigment extract concentration and drying device provided by this utility model is, for example... Figures 1 to 4 As shown: A natural pigment extract concentration and drying device includes: a tank 1; a heating sleeve 2 installed in the inner wall interlayer of the tank 1; a base 3 connected to the bottom of the tank 1 by sealing bolts; a top cover 4 snapped onto the top surface of the tank 1; an observation window 5 installed on one side of the surface of the tank 1; an installation assembly 6 snapped between the tank 1 and the top cover 4, the installation assembly 6 being used for quick removal of the top cover 4; a feed inlet 7 installed on one side of the surface of the top cover 4; and a stirring assembly 8 installed in the center of one side of the surface of the top cover 4.
[0019] In this embodiment, it should be specifically noted that this device only addresses the difficulty of disassembly in existing devices by enabling rapid disassembly of the tank 1 through modular, quickly detachable components. Some remaining components are shown in the accompanying drawings and are abbreviated in this text. Furthermore, the connection methods of the heating sleeve 2 and the electrical components in the mounting assembly 6 are within the existing conventional technical field and will not be elaborated further. Regarding the mounting assembly 6, during the installation of the top cover 4, the engaging head 603 is aligned with the sliding groove 602 and slowly pressed into the fitting groove 601. Under the action of the spring 605, the limiting block 606 automatically frictionally locks against the side wall of the engaging head 603, achieving a stable connection between the top cover 4 and the tank 1. This frictional sliding engaging structure can automatically absorb minute gaps, ensuring sealing while allowing for rapid disassembly. During disassembly, applying a moderate external force to the top cover 4 causes the limiting block 606 to move along the integrated... The top cover 4 can be quickly removed by sliding the groove 604 and releasing the friction lock with the locking head 603, without the need to disassemble bolts or complicated tools. Combined with the threaded connection at the bottom of the base 3, this facilitates the overall disassembly of the device. During use, the concentrated natural pigment extract flows into the tank 1 through the inlet 7 on the surface of the top cover 4, and is heated and dried by the heating sleeve 2 within it. Simultaneously, the motor in the stirring assembly 8 is activated. The blades and scrapers in the stirring assembly 8 ensure uniform heating, and the actual situation is observed through the observation window 5 to ensure proper heating of the material and facilitate adjustment of the heating temperature and stirring speed. Finally, it should be noted that the base 3 is disassembled relatively infrequently during actual use, hence the threaded connection; the top cover 4, which is used to install the stirring assembly 8, is disassembled more frequently, hence the locking connection. This is specifically explained.
[0020] In a further preferred embodiment of this utility model, the heating sleeve 2 is provided in three sets, and the three sets of heating sleeve 2 are distributed at equal angles along the tank body 1.
[0021] In this embodiment, the heating sleeve 2 is distributed at equal angles along the inner wall of the tank 1 to provide a uniform heat source for the material inside the tank. The concentrated liquid is heated by conduction and convection, which accelerates the evaporation of water. At the same time, the stirring component 8 turns the material to prevent local overheating or clumping, thereby improving drying efficiency and pigment stability.
[0022] In a further preferred embodiment of the present invention, the feed inlet 7 is located on the outside of the stirring assembly 8, and there are two sets of feed inlets 7.
[0023] In this embodiment, the feed inlets 7 are located on the surface of the top cover 4, in two sets outside the stirring assembly 8. They are used to uniformly transport the concentrated natural pigment extract into the tank 1, ensuring that the material is evenly distributed during the drying process, facilitating stirring and heating, improving dehydration efficiency, and preventing local sedimentation. It should also be noted that in actual production, the material is usually continuously transported through a single feed inlet 7. At this time, the other set of feed inlets 7 becomes a pressure relief port to prevent the accumulation of pressure inside the tank 1.
[0024] In a further preferred embodiment of the present invention, the mounting component 6 includes: a fitting groove 601 formed on the upper edge of the tank body 1, wherein a locking head 603 is fixedly connected inside the fitting groove 601; a sliding groove 602 formed on the extended fitting side of the top cover 4, wherein integrated grooves 604 are formed on both side walls of the sliding groove 602, a spring 605 is connected to one side of the integrated groove 604, and a limit block 606 is connected to the other side of the spring 605.
[0025] In this embodiment, the installation component 6 plays a key role in the modular quick disassembly and stable sealing of the natural pigment extract concentration and drying device. It achieves a reliable connection between the top cover 4 and the tank body 1 through the cooperation of various parts. The end of the locking head 603 is hexagonal and precisely aligned with the slide groove 602. Under the action of the spring 605, the limiting block 606 forms a friction sliding locking structure with the side wall of the end of the locking head 603, realizing the automatic locking of the top cover 4 and achieving quick installation. It also allows the top cover 4 to be quickly disassembled without removing the bolts, which is convenient for material replacement, cleaning and maintenance, making the device operation safer and more efficient.
[0026] In a further preferred embodiment of the present invention, four sets of fitting grooves 601 are provided, and the four sets of fitting grooves 601 are distributed at equal angles on the upper edge of the top cover 4.
[0027] In this embodiment, the fitting groove 601 is distributed at equal angles along the upper edge of the top cover 4, which is used to fix the locking head 603 and guide it to accurately align with the sliding groove 602, so as to realize the stable connection between the top cover 4 and the tank body 1, while providing guidance and support for quick disassembly, and ensuring the reliability and sealing of the installation component 6.
[0028] In a further preferred embodiment of the present invention, the end of the engaging head 603 is hexagonal, and the positions of the engaging head 603 and the slide groove 602 are aligned one-to-one.
[0029] In this embodiment, the end of the locking head 603 is precisely aligned with the slide groove 602, and a frictional sliding locking structure is formed by the limiting block 606 and the spring 605 to achieve a stable locking between the top cover 4 and the tank body 1, while ensuring the accuracy and sealing of the quick disassembly and repeated installation of the top cover 4.
[0030] In a further preferred embodiment of the present invention, the end of the limiting block 606 is tapered, and the end of the limiting block 606 forms a mutual friction sliding engagement structure with the end sidewall of the engaging head 603 through the spring 605.
[0031] In this embodiment, the limiting block 606 is fitted into the integrated groove 604 and slides against the end side wall of the locking head 603 with the help of the spring 605, so as to realize the automatic locking and stable sealing of the top cover 4. At the same time, the locking structure can be slidably released during disassembly to ensure the quick disassembly and safe operation of the top cover 4.
[0032] In a further preferred embodiment of the present invention, the main body of the limiting block 606 is fitted into the integrated groove 604, and the main body of the limiting block 606 and the integrated groove 604 form a mutual sliding structure through the spring 605.
[0033] In this embodiment, the integrated groove 604 is used to accommodate the limiting block 606, allowing it to slide along the groove. At the same time, it cooperates with the spring 605 to ensure that the limiting block 606 forms a reliable friction lock at the end of the engaging head 603, thereby achieving the functions of stable sealing and quick disassembly of the top cover 4.
[0034] In summary, the device provides a uniform heat source through the heating sleeve 2 on the inner wall of the tank 1, and the stirring component 8 continuously turns the material to achieve uniform heating and dehydration. The top cover 4 is quickly engaged with the tank 1 through the installation component 6, the feed inlet 7 uniformly introduces the concentrated liquid, the limiting block 606 and the spring 605 work together to ensure the top cover 4 is firmly sealed, and with the rotatable base 3, the device can be easily maintained.
[0035] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0036] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.
[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A device for concentrating and drying natural pigment extract, characterized in that, include: Tank body (1); Heating sleeve (2) installed in the inner wall interlayer of the tank (1); The sealing bolts are connected to the base (3) at the bottom end of the tank (1); The top cover (4) is snapped onto the top surface of the tank body (1); An observation window (5) is installed on one side of the surface of the tank (1); A mounting assembly (6) is snapped between the tank body (1) and the top cover (4), the mounting assembly (6) being used for quick removal of the top cover (4); A feed inlet (7) is installed on one side of the surface of the top cover (4); A stirring assembly (8) is installed in the center of one side of the surface of the top cover (4).
2. The natural pigment extract concentration and drying apparatus as described in claim 1, characterized in that, The heating sleeve (2) is provided in three sets, and the three sets of heating sleeve (2) are distributed at equal angles along the tank body (1).
3. The natural pigment extract concentration and drying apparatus as described in claim 1, characterized in that, The feed inlet (7) is located on the outside of the stirring assembly (8), and there are two sets of feed inlets (7).
4. The natural pigment extract concentration and drying apparatus as described in claim 1, characterized in that, The installation component (6) includes: A fitting groove (601) is formed on the upper edge of the tank body (1), and a snap-fit head (603) is fixedly connected inside the fitting groove (601). A sliding groove (602) is provided on the extended fitting side of the top cover (4). An integrated groove (604) is provided on both side walls of the sliding groove (602). A spring (605) is connected to one side of the integrated groove (604), and a limit block (606) is connected to the other side of the spring (605).
5. The natural pigment extract concentration and drying apparatus as described in claim 4, characterized in that, The fitting groove (601) is provided in four sets, and the four sets of fitting grooves (601) are distributed at equal angles on the upper edge of the top cover (4).
6. The natural pigment extract concentration and drying apparatus as described in claim 4, characterized in that, The end of the engaging head (603) is hexagonal, and the engaging head (603) and the slide groove (602) are aligned one-to-one.
7. The natural pigment extract concentration and drying apparatus as described in claim 4, characterized in that, The end of the limiting block (606) is conical, and the end of the limiting block (606) forms a mutual friction sliding engagement structure with the end sidewall of the engaging head (603) through the spring (605).
8. The natural pigment extract concentration and drying apparatus as described in claim 4, characterized in that, The main body of the limiting block (606) is fitted into the integrated groove (604), and the main body of the limiting block (606) and the integrated groove (604) form a mutual sliding structure through the spring (605).