A welding gun oil immersion type gun cleaning device

Abstract

The utility model discloses a kind of welding torch oil immersion type gun cleaning device, including vertical base, base plate, gun cleaning assembly, oil can, filter cover, oil supply pump and oil tank;The filter cover is arranged in the inside of the oil can, and the oil inlet and oil outlet are arranged in the side of the oil can;The oil tank is fixedly installed in the side of the vertical base;The oil inlet end of the oil supply pump is communicated with the oil tank by pipeline, and the oil outlet end of the oil supply pump is communicated with the oil inlet of the oil can;The oil outlet of the oil can is communicated with the oil tank;After moving gun cleaning assembly by robot to clean welding torch, then move to oil can, so that welding torch is immersed in maintenance oil, so that the inner and outer surface of welding torch can contact maintenance oil;The dregs of welding torch brought into oil are also filtered by filter cover, avoid the dregs from flowing out from inside filter cover, and also facilitate the dregs of welding torch to be collected.

Description

Technical Field

[0001] This utility model relates to the field of robotic welding equipment, specifically to a welding torch immersion oil cleaning device. Background Technology

[0002] During product manufacturing, welding operations are required for certain parts and components. A common method is gas shielded welding (such as carbon dioxide shielded welding), which necessitates the use of a welding torch. A typical welding torch consists of a contact tip and a nozzle, which are threaded together at the end of the torch. After a period of operation, dirt and impurities accumulate on the contact tip and nozzle, requiring cleaning and oiling. Current oiling methods involve spraying oil into the contact tip, allowing the oil to adhere to its inner surface. However, current methods cannot also coat the outer surface of the contact tip, reducing its lifespan. Furthermore, some dirt and impurities drip into the oil collection box, making cleaning and oil reuse inconvenient. Utility Model Content

[0003] In view of this, the purpose of this utility model is to provide a welding torch immersion oil cleaning device to solve the above-mentioned problems.

[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a welding torch immersion cleaning device, comprising a vertical base, a base plate, a cleaning assembly, an oil can, a filter cover, an oil supply pump, and an oil storage tank; the base plate is fixedly installed on the top of the vertical base; the cleaning assembly is fixedly installed on one side of the base plate, and the oil can and the oil supply pump are fixedly installed on the other side of the base plate; a mounting bracket for fixing the oil can is provided on the base plate, the oil can is fixedly installed in the mounting bracket, the filter cover is disposed inside the oil can, and an oil inlet and an oil outlet are provided on the side of the oil can; the oil storage tank is fixedly installed on the side of the vertical base; the oil inlet of the oil supply pump is connected to the oil storage tank through a pipeline, the oil outlet of the oil supply pump is connected to the oil inlet of the oil can; and the oil outlet of the oil can is connected to the oil storage tank.

[0005] Preferably, the filter cover is a bottle-shaped structure with an open top; the side of the filter cover is provided with a plurality of filter residue holes spaced apart.

[0006] Preferably, the top of the oil container is provided with a dust cover, and the top of the base plate is provided with a first transverse cylinder corresponding to the position of the dust cover; the moving end of the first transverse cylinder is fixedly connected to the dust cover.

[0007] Preferably, the oil outlet of the oil container is an overflow outlet.

[0008] Preferably, the gun cleaning assembly includes a clamping assembly, a rotary cylinder, a lifting seat, a lifting guide rail, and a gun cleaning blade; the gun cleaning blade is fixedly mounted on the movable end of the rotary cylinder, and the clamping assembly is fixedly mounted on the base plate; the gun cleaning blade is perpendicular to the clamping area of ​​the clamping assembly; the lifting cylinder and the lifting guide rail are fixedly mounted on the base plate, and the lifting seat is limited and mounted within the lifting guide rail and can only move linearly along the lifting guide rail; the movable end of the lifting cylinder is fixedly connected to the lifting seat, and the rotary cylinder is fixedly mounted on the lifting seat.

[0009] Preferably, the clamping assembly includes a clamping female seat and a second transverse cylinder; the clamping female seat is recessed inward to form a clamping area; the second transverse cylinder is directly opposite the clamping area and is fixedly mounted on the base plate, and an abutment block is fixedly mounted on the movable end of the second transverse cylinder.

[0010] Preferably, the substrate is also provided with several solenoid valves, and the second transverse cylinder, lifting cylinder and rotary cylinder are connected to the same solenoid valve to achieve parallel synchronous control.

[0011] Preferably, a slag collection box is fixedly installed on the substrate below the cleaning gun assembly.

[0012] The main technical effects of this utility model are as follows: after the welding torch is cleaned by the robot moving the torch to the cleaning assembly, it is then moved to the oil can, so that the welding torch is immersed in the maintenance oil, and the inner and outer surfaces of the welding torch can come into contact with the maintenance oil; the filter cover filters the slag brought into the oil by the welding torch, preventing the slag from flowing out from the inside of the filter cover, and also making it easier to collect the slag from the welding torch. Attached Figure Description

[0013] Figure 1 This is a perspective view of the present utility model; Figure 2 for Figure 1 Rear-view stereoscopic view; Figure 3 This is a cross-sectional view of the oil pot; Figure 4 This is the left view of the gun cleaning component.

[0014] The attached figures are labeled as follows: 1-Vertical base, 2-Base plate, 21-Solenoid valve, 22-Slag collection box, 23-Mounting bracket, 3-Clean gun assembly, 31-Clamping assembly, 311-Clamping female seat, 312-Second transverse cylinder, 313-Abutting block, 32-Rotary cylinder, 33-Lifting seat, 34-Lifting guide rail, 35-Lifting cylinder, 36-Clean gun blade, 4-Oil can, 41-Overflow port, 5-Filter cover, 51-Filter slag hole, 6-Oil supply pump, 7-Oil storage tank, 8-Dust cover, 9-First transverse cylinder. Detailed Implementation

[0015] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, so that the technical solution of this utility model can be more easily understood and mastered.

[0016] In this embodiment, it should be understood that the terms "middle," "upper," "lower," "top," "right side," "left end," "above," "back," "center," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0017] Furthermore, unless otherwise specified in this specific embodiment, the connection or fixing method between components can be achieved by bolt fixing, pin fixing, or pin connection commonly used in the prior art. Therefore, it will not be described in detail in this embodiment.

[0018] This utility model provides a welding torch immersion oil cleaning device, such as... Figure 1-4 As shown, the system includes a vertical base 1, a base plate 2, a cleaning gun assembly 3, an oil can 4, a filter cover 5, an oil supply pump 6, and an oil storage tank 7. The base plate 2 is fixedly mounted on the top of the vertical base 1. The cleaning gun assembly 3 is fixedly mounted on one side of the base plate 2, and the oil can 4 and the oil supply pump 6 are fixedly mounted on the other side of the base plate 2. A mounting bracket 23 for fixing the oil can 4 is provided on the base plate 2, and the oil can 4 is fixedly mounted inside the mounting bracket 23. The filter cover 5 is disposed inside the oil can 4, and an oil inlet and an oil outlet are provided on the side of the oil can 4. The oil storage tank... 7 is fixedly installed on the side of the vertical base 1; the oil inlet of the oil supply pump 6 is connected to the oil storage tank 7 through a pipeline, and the oil outlet of the oil supply pump 6 is connected to the oil inlet of the oil can 4; the oil outlet of the oil can 4 is connected to the oil storage tank 7; after the welding torch is moved to the cleaning component 3 by the robot for cleaning, it is moved to the oil can 4 so that the welding torch is immersed in the maintenance oil, so that the inner and outer surfaces of the welding torch can contact the maintenance oil; the slag brought into the oil by the welding torch is also filtered by the filter cover 5 to prevent the slag from flowing out from the inside of the filter cover 5, and it is also convenient to collect the slag of the welding torch.

[0019] Preferably, the filter cover 5 is a bottle-shaped structure with an open top; the side of the filter cover 5 is provided with a plurality of filter residue holes 51 spaced apart.

[0020] Preferably, a dust cover 8 is provided on the top of the oil can 4, and a first transverse cylinder 9 is provided on the top of the substrate 2 corresponding to the position of the dust cover 8; the moving end of the first transverse cylinder 9 is fixedly connected to the dust cover 8, and the dust cover 8 is moved laterally by the extension and retraction of the first transverse cylinder 9, thereby opening and closing the opening on the top of the oil can 4, so that the opening on the top of the oil can 4 can be closed after the welding torch is maintained, thereby preventing dust from entering the oil can 4.

[0021] Since each time the welding torch is immersed, some oil is carried away by the torch, causing the liquid level in the oil container 4 to drop, in order to maintain a consistent liquid level each time, the oil outlet of the oil container 4 is preferably an overflow port 41. This allows the oil supply pump 6 to pump a fixed amount of oil into the oil container 4, and the excess oil can flow back into the oil storage tank 7 through the overflow port 41, thereby maintaining a consistent liquid level each time. In addition, the oil supply pump 6 pumps oil at regular intervals and in fixed quantities, thereby achieving automatic oil replenishment.

[0022] Preferably, the gun cleaning assembly 3 includes a clamping assembly 31, a rotary cylinder 32, a lifting seat 33, a lifting guide rail 34, a lifting cylinder 35, and a gun cleaning blade 36; the gun cleaning blade 36 is fixedly mounted on the movable end of the rotary cylinder 32, and the clamping assembly 31 is fixedly mounted on the base plate 2; the gun cleaning blade 36 is perpendicularly oriented towards the clamping area of ​​the clamping assembly 31; the lifting cylinder 35 and the lifting guide rail 34 are fixedly mounted on the base plate 2, and the lifting seat 33 is limited and mounted on the lifting... The lifting guide rail 34 is lowered and can only move in a straight line along the lifting guide rail 34; the movable end of the lifting cylinder 35 is fixedly connected to the lifting seat 33, and the rotary cylinder 32 is fixedly installed on the lifting seat 33. The welding torch is clamped and fixed by the clamping assembly 31. At the same time, the lifting cylinder 35 extends and pushes the rotary cylinder 32 and the cleaning torch head 36 to move toward the welding torch. In addition, the rotary cylinder 32 drives the cleaning torch head 36 to rotate continuously, thereby realizing the combined lifting and rotating torch cleaning, improving the cleaning efficiency and cleaning effect.

[0023] Preferably, the clamping assembly 31 includes a clamping female seat 311 and a second transverse cylinder 312; the clamping female seat 311 is recessed inward to form a clamping area; the second transverse cylinder 312 is directly opposite the clamping area and is fixedly installed on the base plate 2, and an abutment block 313 is fixedly installed on the movable end of the second transverse cylinder 312.

[0024] Preferably, the substrate 2 is also provided with several solenoid valves 21. The second transverse cylinder 312, the lifting cylinder 35, and the rotating cylinder 32 are connected to the same solenoid valve 21 to achieve parallel synchronous control, thereby reducing the number of solenoid valves 21 and air pipes, making the overall volume smaller and improving space utilization. In addition, the first transverse cylinder 9 is also controlled by a single solenoid valve 21. The solenoid valve 21 is connected in parallel with the oil supply pump 6 in the same switching circuit, so that while the oil supply pump 6 supplies oil, the solenoid valve 21 drives the first transverse cylinder 9 to extend, thereby exposing the oil reservoir 4. Preferably, a slag receiving box 22 is fixedly installed on the substrate 2 below the cleaning gun assembly 3 to receive the slag generated during cleaning.

[0025] The main technical effects of this utility model are as follows: after the welding torch is cleaned by the robot moving the torch to the cleaning assembly, it is then moved to the oil can, so that the welding torch is immersed in the maintenance oil, and the inner and outer surfaces of the welding torch can come into contact with the maintenance oil; the filter cover filters the slag brought into the oil by the welding torch, preventing the slag from flowing out from the inside of the filter cover, and also making it easier to collect the slag from the welding torch.

[0026] Of course, the above are just typical examples of this utility model. In addition, this utility model may have many other specific implementation methods. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by this utility model.

Claims

1. A welding torch immersion oil cleaning device, characterized in that, The device includes a vertical base, a base plate, a cleaning gun assembly, an oil can, a filter cover, an oil supply pump, and an oil storage tank. The base plate is fixedly mounted on the top of the vertical base. The cleaning gun assembly is fixedly mounted on one side of the base plate, and the oil can and oil supply pump are fixedly mounted on the other side of the base plate. A mounting bracket for fixing the oil can is provided on the base plate, and the oil can is fixedly mounted inside the mounting bracket. The filter cover is disposed inside the oil can, and an oil inlet and an oil outlet are provided on the side of the oil can. The oil storage tank is fixedly mounted on the side of the vertical base. The oil inlet of the oil supply pump is connected to the oil storage tank through a pipeline, and the oil outlet of the oil supply pump is connected to the oil inlet of the oil can. The oil outlet of the oil can is connected to the oil storage tank.

2. The welding torch immersion cleaning device as described in claim 1, characterized in that, The filter cover is a bottle-shaped structure with an open top; the side of the filter cover is provided with a number of filter residue holes spaced apart.

3. The welding torch immersion oil cleaning device as described in claim 2, characterized in that, The top of the oil container is provided with a dust cover, and the top of the base plate is provided with a first transverse cylinder corresponding to the position of the dust cover; the moving end of the first transverse cylinder is fixedly connected to the dust cover.

4. The welding torch immersion cleaning device as described in claim 2, characterized in that, The oil can has an overflow outlet.

5. The welding torch immersion cleaning device as described in claim 1, characterized in that, The gun cleaning assembly includes a clamping assembly, a rotary cylinder, a lifting base, a lifting guide rail, and a gun cleaning blade. The gun cleaning blade is fixedly mounted on the movable end of the rotary cylinder, and the clamping assembly is fixedly mounted on the base plate. The gun cleaning blade is perpendicular to the clamping area of ​​the clamping assembly. The lifting cylinder and the lifting guide rail are fixedly mounted on the base plate, and the lifting base is limited within the lifting guide rail and can only move linearly along the lifting guide rail. The movable end of the lifting cylinder is fixedly connected to the lifting base, and the rotary cylinder is fixedly mounted on the lifting base.

6. The welding torch immersion cleaning device as described in claim 5, characterized in that, The clamping assembly includes a clamping female seat and a second transverse cylinder; the clamping female seat is recessed inward to form a clamping area; the second transverse cylinder is directly opposite the clamping area and is fixedly installed on the base plate, and an abutment block is fixedly installed on the movable end of the second transverse cylinder.

7. The welding torch immersion cleaning device as described in claim 6, characterized in that, The base plate is also provided with several solenoid valves. The second transverse cylinder, lifting cylinder and rotating cylinder are connected to the same solenoid valve to realize parallel synchronous control.

8. The welding torch immersion cleaning device as described in claim 5, characterized in that, A slag collection box is fixedly installed on the substrate below the cleaning gun assembly.

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