A filling machine with high-efficiency sealing and sterilization filling function

CN224691816UActive Publication Date: 2026-08-28NANTONG BOLANG NANHONG MASCH TECH CO LTD
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Patent Information

Application Number
CN202522313523.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2026-08-28
Estimated Expiration
2035-10-31

AI Technical Summary

Technical Problem

[0004]该现有技术中灌装过程密闭性有待提高,有漏料风险,影响操作环境

Benefits of technology

1、本实用新型装置通过高效灌装操作与除菌设备的组合使用,减少灌装过程中细菌的滋生,操作便捷,使用方便。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to filling machine technical field discloses a kind of filling machine with high-efficiency sealing sterilization filling function, including the filling structure being located on mounting base, filling structure includes filling box and the filling equipment being located on mounting box and the sterilization equipment being mounted in mounting box, filling equipment includes tank, control cylinder, filling jar, tank and control cylinder are equipped with multiple, one tank and one control cylinder are a group, fixed in the top surface of filling box, filling jar is connected below control cylinder, filling pipe is connected the bottle needing filling by discharge pipe. Device is combined use through high-efficiency filling operation and sterilization equipment, reduce the breeding of bacteria in filling process, convenient operation, convenient to use. Setting discharge one-way piece and feeding one-way piece, when using, tank material is controlled by the opening and closing of discharge one-way piece, can prevent tank material overflow at random, pass through the feeding of feeding one-way piece control suction pipe, can prevent tank material flow into filling jar at random.
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Description

Technical Field

[0001] This utility model relates to the field of filling machines, and in particular to a filling machine with efficient sealing and sterilization filling function. Background Technology

[0002] Currently, due to structural limitations, the filling process is prone to increasing the risk of bacterial growth, which can affect the quality of the filled product, cause product deterioration, and seriously impact brand quality.

[0003] Patent application CN119191199A discloses a filling device for a high-efficiency, sealed, sterilized product, including a filling machine housing, a compressor, a filling delivery pump, and a back-suction delivery pump. A bottle conveyor is installed at the lower part of the filling machine housing, cylinders are symmetrically installed on both sides of the upper part of the filling machine housing, and a main controller is installed on one side of the filling machine housing. The filling machine housing is equipped with a mounting frame and multiple sets of back-suction filling pipe structures installed on the mounting frame. The back-suction filling pipe structure includes a filling pipe, and the upper end of the filling pipe is fixedly installed with a housing.

[0004] The existing technology has a need to improve the airtightness of the filling process, which poses a risk of leakage and affects the operating environment.

[0005] Therefore, a new technical solution is needed to solve the above-mentioned technical problems. Utility Model Content

[0006] The purpose of this invention is to provide a filling machine with efficient sealing and sterilization filling function. By combining efficient filling operation with sterilization equipment, the growth of bacteria during the filling process is reduced. It is easy to operate and use.

[0007] The technical solution adopted in this utility model is: A filling machine with efficient sealing and sterilization filling function includes a filling structure mounted on a mounting base. The filling structure includes a filling box, filling equipment mounted on the mounting box, and sterilization equipment mounted inside the mounting box. The filling equipment includes a material tank, a control cylinder, and a filling tank. Multiple material tanks and control cylinders are provided, with one material tank and one control cylinder forming a group, fixed to the top surface of the filling box. The filling tank is connected below the control cylinder, and the filling pipe is connected to the bottle to be filled through a discharge pipe.

[0008] By adopting the above structure and combining efficient filling operation with sterilization equipment, the growth of bacteria during the filling process is reduced, and the operation is convenient and easy to use.

[0009] Preferably, a fixed crossbeam is fixedly installed on the top of the mounting box, the fixed crossbeam is fixedly installed with the control cylinder, a fixed plate is connected to the fixed crossbeam, and a material tank is fitted inside the fixed plate.

[0010] By adopting the above structure, the control cylinder and the material tank are fixedly installed using a fixed crossbeam and a fixed plate, resulting in better stability and higher safety of the device during operation.

[0011] Preferably, the telescopic shaft at the bottom of the control cylinder passes through the top of the filling tank and extends into the filling tank, where it is connected to a piston plate located in the filling tank. The telescopic shaft controls the up and down movement of the piston plate.

[0012] By adopting the above structure, and with the arrangement of the filling tank and piston plate, it is easy to extract the filling material from the tank and fill it into the bottle. The structure is compact and easy to use.

[0013] Preferably, the bottom of the filling tank is connected to the bottle to be filled via a discharge pipe. A one-way discharge plate is provided at the connection end between the discharge pipe and the filling pipe. When the discharge pipe is filling the bottle, the one-way discharge plate opens, and the filling material flows into the bottle.

[0014] By adopting the above structure, the filling material is fed into the bottle from the filling tank through the discharge pipe. During use, the material is controlled by opening and closing the one-way discharge plate, which can prevent the filling material from overflowing at any time and makes it convenient to use.

[0015] Preferably, the filling tank is connected to the material tank via a material extraction pipe on its side. The connection end between the material extraction pipe and the filling tank is equipped with a one-way feed plate. When the filling tank is filled, the one-way feed plate opens, and the filling material flows into the filling tank.

[0016] Preferably, the connection end of the extraction pipe to the filling tank extends into the filling tank, and the feed unidirectional plate is located inside the filling tank.

[0017] By adopting the above structure, the canned material is fed from the feed tank into the filling tank. The feeding pipe is controlled by the one-way feed plate, which can prevent the canned material from flowing into the filling tank at irregular intervals, making the operation more precise and convenient to use.

[0018] Preferably, the sterilization equipment inside the filling box includes a germicidal lamp and a bacterial detector located on the inner side wall, a bottle conveyor belt installed on the mounting base plate inside the filling box, and sealing plates at both ends of the filling box.

[0019] By adopting the above structure, the sterilization equipment installed inside the filling box can detect bacteria inside the filling box, and when the detection exceeds the standard, it uses a germicidal lamp to sterilize, achieving effective sterilization and bacteriostasis, and creating a better operating environment.

[0020] Compared with the prior art, this utility model has the following advantages: 1. This utility model device reduces bacterial growth during the filling process by combining efficient filling operation with sterilization equipment. It is easy to operate and use.

[0021] 2. The device of this utility model uses a fixed crossbeam and a fixed plate to fix the control cylinder and the material tank, which makes the device more stable and safer during operation.

[0022] 3. The device of this utility model, through the setting of the filling tank and piston plate, makes it easy to draw out the filling material in the tank and fill it into the bottle. It has a compact structure and is easy to use.

[0023] 4. This utility model device is equipped with a discharge one-way plate and a feed one-way plate. During use, the opening and closing of the discharge one-way plate controls the material in the can, which can prevent the canned material from overflowing at irregular intervals. It is convenient to use. The feed one-way plate controls the material flow of the suction pipe, which can prevent the canned material from flowing into the filling can at irregular intervals. The operation is more precise and convenient to use.

[0024] 5. The sterilization equipment installed inside the filling box of this utility model can detect bacteria inside the filling box, and when the detected level exceeds the standard, it uses a sterilization lamp to sterilize, achieving effective sterilization and bacteriostasis, and creating a better operating environment. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is a schematic diagram of the internal filling structure of the device of this utility model; Figure 4 This is a schematic diagram of the loading and unloading of the filling tank of this utility model; Figure 5 This is a schematic diagram of the sterilization device of this utility model.

[0026] The components include: 1. Filling box; 2. Material tank; 3. Control cylinder; 4. Sealing plate; 5. Mounting base; 6. Filling tank; 7. Feed pipe; 8. Discharge pipe; 9. Bottle; 10. Conveyor belt; 11. Fixed beam; 12. Fixed plate; 13. Telescopic shaft; 14. Piston plate; 15. Discharge one-way plate; 16. Feed one-way plate; 17. Sterilization lamp; 18. Bacterial detector. Detailed Implementation

[0027] like Figure 1-5As shown, a filling machine with efficient sealing and sterilization filling function includes a filling structure mounted on a mounting base 5. The filling structure includes a filling box 1, filling equipment mounted on the mounting box 1, and sterilization equipment installed inside the mounting box 1. The filling equipment includes a material tank 2, a control cylinder 3, and a filling tank 6. Multiple material tanks 2 and control cylinders 3 are provided, with one material tank 2 and one control cylinder 3 forming a group, fixed to the top surface of the filling box 1. The filling tank 6 is connected below the control cylinder 3, and the filling pipe 6 is connected to the bottle 9 to be filled via a discharge pipe 8. The combination of efficient filling operation and sterilization equipment reduces bacterial growth during the filling process, making operation convenient and easy to use.

[0028] A fixed crossbeam 11 is fixedly installed on the top of the mounting box 1. The fixed crossbeam 11 is fixedly installed to the control cylinder 3. A fixed plate 12 is connected to the fixed crossbeam 11, and the material tank 2 is fitted inside the fixed plate 12. By using the fixed crossbeam 11 and the fixed plate 12 to fix the control cylinder 3 and the material tank 2, the device has better stability and higher safety during operation.

[0029] The telescopic shaft 13 at the bottom of the control cylinder 3 passes through the top of the filling tank 6 and extends to the bottom of the filling tank 6, connecting with the piston plate 14 located in the filling tank 6. The telescopic shaft 13 controls the piston plate 14 to move up and down.

[0030] The bottom of the filling tank 6 is connected to the bottle 9 to be filled via a discharge pipe 8. A one-way valve 15 is installed at the connection end between the discharge pipe 8 and the filling pipe 6. When the discharge pipe 8 fills the bottle, the one-way valve 15 opens, allowing the filling material to flow into the bottle 9. The side of the filling tank 6 is connected to the material tank 2 via a suction pipe 7. A one-way valve 16 is installed at the connection end between the suction pipe 7 and the filling tank 6. When the filling tank 6 is filled, the one-way valve 16 opens, allowing the filling material to flow into the filling tank 6. The connection end of the suction pipe 7 extends into the filling tank 6, and the one-way valve 16 is located inside the filling tank 6. The system is equipped with a discharge one-way plate 15 and a feed one-way plate 16. During use, the opening and closing of the discharge one-way plate 15 controls the material in the can, which can prevent the canned material from overflowing at irregular intervals and is easy to use. The feed one-way plate 16 controls the material flow of the suction pipe 7, which can prevent the canned material from flowing into the filling tank 6 at irregular intervals, making the operation more precise and convenient to use.

[0031] The sterilization equipment inside the filling box 1 includes a germicidal lamp 17 and a bacterial detector 18 located on the inner wall. A conveyor belt 10 for bottles 9 is mounted on the mounting base plate 5 inside the filling box 1. Sealing plates 4 are installed at both ends of the filling box 1. The sterilization equipment inside the filling box 1 can detect bacteria within the filling box 1, and when the detected levels exceed the standard, the germicidal lamp 17 is used for sterilization, achieving effective sterilization and bacteriostasis, resulting in a better operating environment.

[0032] When this device is in use, the telescopic shaft 13 of the control cylinder 3 moves the piston plate 14 upward, and the discharge one-way plate 15 blocks the discharge port of the filling tank 6, creating a vacuum inside the filling tank 6. The filling material in the material tank 2 is drawn into the filling tank 6 by opening the feeding one-way plate 16 on the suction pipe 7. Then, the telescopic shaft 13 of the control cylinder 3 moves the piston plate 14 downward, and the feeding one-way plate 16 blocks the opening of the suction pipe 7. The discharge one-way plate 15 is opened by pressure, and the filling material is filled into the bottle 9 through the discharge pipe 8. When the control cylinder 3 draws material, the bottle is conveyed to the filling position by the transmission belt 10. The side limiting and lifting structure raises the bottle 9 so that the bottle mouth is fitted onto the discharge port of the discharge pipe 8 to receive the material. After filling is completed, the bottle 9 moves back to the conveyor belt 10 and is sent to the lowering process to complete the filling step. The sterilization equipment installed inside the filling chamber 1 periodically detects bacteria levels inside the chamber. When the levels exceed the standard, the sealing plates 4 at both ends of the filling chamber 1 seal both sides, and the sterilization lamps 17 are used for sterilization, achieving effective sterilization and bacteriostasis, resulting in a better operating environment. This device reduces bacterial growth during the filling process through the combination of efficient filling operation and sterilization equipment, and is convenient to operate and use.

[0033] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Any modifications and improvements made by those skilled in the art to the technical solutions of the present utility model without departing from the spirit of the present utility model should be included within the scope of protection defined by the claims of the present utility model.

Claims

1. A filling machine with efficient sealing and sterilization filling function, comprising a filling structure mounted on a mounting base, characterized in that: The filling structure includes a filling box, filling equipment mounted on the box, and sterilization equipment installed inside the box. The filling equipment includes a material tank, a control cylinder, and a filling tank. Multiple material tanks and control cylinders are provided, with one material tank and one control cylinder forming a group, fixed to the top surface of the filling box. The filling tank is connected below the control cylinder, and the filling pipe is connected to the bottle to be filled through the discharge pipe.

2. A filling machine with efficient sealing and sterilization filling function according to claim 1, characterized in that: The top of the mounting box is fixedly equipped with a fixed crossbeam, which is installed and fixed to the control cylinder. A fixed plate is connected to the fixed crossbeam, and a material tank is fitted inside the fixed plate.

3. A filling machine with efficient sealing and sterilization filling function according to claim 1, characterized in that: The telescopic shaft at the bottom of the control cylinder passes through the top of the filling tank and extends into the filling tank, where it connects with a piston plate located inside the filling tank. The telescopic shaft controls the movement of the piston plate up and down.

4. A filling machine with efficient sealing and sterilization filling function according to claim 1, characterized in that: The bottom of the filling tank is connected to the bottle to be filled via a discharge pipe. A one-way discharge plate is provided at the connection end between the discharge pipe and the filling pipe. When the discharge pipe is filling the bottle, the one-way discharge plate opens and the filling material flows into the bottle.

5. A filling machine with efficient sealing and sterilization filling function according to claim 1, characterized in that: The filling tank is connected to the material tank via a material extraction pipe on its side. The connection end between the material extraction pipe and the filling tank is equipped with a one-way feed plate. When the filling tank is filled, the one-way feed plate opens, and the filling material flows into the filling tank.

6. A filling machine with efficient sealing and sterilization filling function according to claim 5, characterized in that: The connection end of the extraction pipe to the filling tank extends into the filling tank, and the feed unidirectional plate is located inside the filling tank.

7. A filling machine with efficient sealing and sterilization filling function according to claim 1, characterized in that: The sterilization equipment inside the filling box includes a sterilization lamp and a bacterial detector installed on the inner side wall. The filling box has a conveyor belt for the bottles on the mounting base plate, and sealing plates are provided at both ends of the filling box.

Citation Information

Patent Citations

  • Filling device for sealing and sterilizing high-efficiency products

    CN119191199A