Heat exchange device for black sugar syrup production

Abstract

The utility model provides a kind of heat exchange device of brown sugar syrup production, belong to syrup technical field, it solves the quantity of syrup conveying pipeline usually fixed, and the quantity of fixed syrup conveying pipeline limits the flexibility of production line, thereby when demand fluctuation or production plan adjustment, it is difficult to adapt quickly technical problem.A kind of heat exchange device of brown sugar syrup production, including heat exchange bin, four installation openings are symmetrically set on heat exchange bin surface, four installation openings are set in two groups, one group of installation opening is internally provided with syrup conveying pipe, heat exchange bin is internally fixedly connected with multiple support plates in the side close to two groups of installation openings, four cover plates are internally provided with storage groove in the side close to syrup conveying pipe, four storage grooves are internally provided with air bag, four air bags are internally provided with expansion mechanism for expansion air bag.In the utility model, through the setting of installation opening, the quantity of syrup conveying pipe can be added according to production demand.

Description

Technical Field

[0001] This utility model belongs to the field of syrup technology and relates to heat exchange devices, particularly a heat exchange device for the production of brown sugar syrup. Background Technology

[0002] In the production of brown sugar syrup, heat exchange devices effectively control the heating and cooling of the liquid through heat exchange principles, thereby ensuring the quality of the syrup and production efficiency. Their main functions include heating the raw materials to the required temperature to promote the dissolution and reaction of sugars, cooling the syrup after it is formed to stop the reaction, and precisely controlling the temperature during the production process. Common heat exchange equipment, such as shell-and-tube heat exchangers, plate heat exchangers, air coolers, and water coolers, can improve production efficiency, reduce energy consumption, and ensure the quality of the final product.

[0003] However, some existing water coolers typically have a fixed number of syrup delivery pipes during operation. This fixed number of pipes limits the flexibility of the production line, making it difficult to adapt quickly to fluctuations in demand or adjustments to production plans, which may lead to reduced production efficiency. Therefore, this problem needs to be addressed. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a heat exchange device for brown sugar syrup production. The technical problem this utility model aims to solve is that the number of syrup conveying pipes is usually fixed, which limits the flexibility of the production line. As a result, it is difficult to adapt quickly when demand fluctuates or production plans are adjusted, which may lead to a decrease in production efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A heat exchange device for producing brown sugar syrup includes a heat exchange chamber with four symmetrically arranged mounting ports on its surface. The four mounting ports are arranged in pairs. A syrup delivery pipe is installed inside one pair of mounting ports. Multiple support plates are fixedly connected to the side of the heat exchange chamber closest to each pair of mounting ports, and these support plates cooperate with the syrup delivery pipe. A cover plate is slidably fitted onto the side of each of the four mounting ports furthest from the heat exchange chamber. The cover plate is slidably fitted onto the surface of the syrup delivery pipe. A fixing mechanism for fixing the cover plate is provided on one side of each of the four mounting ports. A receiving groove is opened inside the side of each of the four cover plates closest to the syrup delivery pipe. An air bladder is installed inside each of the four receiving grooves. An expansion mechanism for inflating the air bladder is provided on one side of each of the four air bladders.

[0006] As a further embodiment of this utility model, the fixing mechanism includes a sealing frame, which is slidably fitted onto the surface of the cover plate. Two bolts are provided at both ends of the sealing frame, and both bolts are configured to cooperate with the heat exchange chamber. A sealing groove is provided on the surface of the mounting port near the cover plate. The sealing groove is square in shape, and a sealing gasket is slidably connected inside the sealing groove. The sealing gasket is fixedly connected to one side of the cover plate.

[0007] As a further embodiment of this utility model, the expansion mechanism includes a piston chamber, which is opened on one side of the cover plate. The piston chamber and the airbag are configured to cooperate with each other. A pressure plate is slidably connected inside the piston chamber. A piston disc is fixedly connected to the surface of the pressure plate near the storage groove. Multiple support rods are slidably connected to the surface of the pressure plate near the storage groove, and the multiple support rods are evenly arranged in a ring. The other end of each of the multiple support rods is fixedly connected to one side inside the piston chamber. A spring is sleeved on the surface of each of the multiple support rods. One end of each of the multiple springs is fixedly connected to one side inside the piston chamber, and the other end of each of the multiple springs is fixedly connected to one side of the pressure plate.

[0008] As a further embodiment of this utility model, an inlet pipe is provided on one side of the heat exchange chamber, and an outlet pipe is provided on the surface of the heat exchange chamber away from the inlet pipe. A first fixed cover and a second fixed cover are respectively provided on the surface of the cover plate near the syrup conveying pipe, and the first fixed cover and the second fixed cover are connected to the cover plate by threads.

[0009] The beneficial effects of this utility model are as follows: 1. This utility model adopts a technical solution by opening installation ports at both ends of the heat exchange chamber. This allows for the addition of syrup delivery pipes according to production needs, effectively solving the problem that the number of syrup delivery pipes is usually fixed, which limits the flexibility of the production line and makes it difficult to adapt quickly to fluctuations in demand or adjustments to production plans, potentially leading to reduced production efficiency. Multiple installation ports are opened on the surface of the heat exchange chamber, arranged in pairs. These ports allow for the addition of syrup delivery pipes into the heat exchange chamber, ensuring that the number of syrup delivery pipes can be flexibly adjusted according to production line requirements. A support plate is installed inside the heat exchange chamber, which works in conjunction with the syrup delivery pipes to ensure stable placement. After the syrup delivery pipes are placed, the installation ports can be closed using a cover plate. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of a heat exchange device for producing brown sugar syrup according to the present invention. Figure 2This is a schematic diagram of the internal structure of a heat exchange device for producing brown sugar syrup according to this utility model; Figure 3 This is a partial structural schematic diagram of a heat exchange device for producing brown sugar syrup according to the present invention. Figure 4 This is a schematic diagram of the expansion mechanism of a heat exchange device for producing brown sugar syrup according to this utility model. Figure 5 for Figure 4 Enlarged structural diagram at point A in the diagram; Figure 6 This is a schematic diagram of the fixing mechanism of a heat exchange device for producing brown sugar syrup according to this utility model.

[0011] In the diagram: 1. Heat exchange chamber; 2. Cover plate; 3. Sealing frame; 101. Inlet pipe; 102. Outlet pipe; 103. Mounting port; 104. Sealing groove; 105. Support plate; 106. Syrup delivery pipe; 201. First fixed cover; 202. Second fixed cover; 203. Sealing gasket; 204. Storage groove; 205. Airbag; 206. Piston chamber; 207. Support rod; 208. Spring; 209. Pressure plate; 210. Piston disc; 301. Bolt. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0013] Reference Figure 1 - Figure 6A heat exchange device for producing brown sugar syrup includes a heat exchange chamber 1. Four mounting ports 103 are symmetrically arranged on the surface of the heat exchange chamber 1, in pairs. A syrup conveying pipe 106 is installed inside one pair of mounting ports 103. Multiple support plates 105 are fixedly connected to the side of the heat exchange chamber 1 closest to each pair of mounting ports 103, and these support plates 105 cooperate with the syrup conveying pipe 106. A cover plate 2 is slidably fitted onto the surface of each of the four mounting ports 103 away from the heat exchange chamber 1. The cover plate 2 slidably fits onto the surface of the syrup conveying pipe 106. Each of the four cover plates 2 has a fixing mechanism for fixing the cover plate 2 on one side of the loading port 103. Each of the four cover plates 2 has a storage groove 204 inside the side near the syrup delivery pipe 106. Each of the four storage grooves 204 is equipped with an air bladder 205. The air bladder 205 can prevent liquid leakage. Each of the four air bladders 205 has an expansion mechanism for expanding the air bladder 205 on one side. The number of syrup delivery pipes 106 can be added according to production needs through the installation port 103.

[0014] Preferably, the fixing mechanism includes a sealing frame 3, which is slidably fitted onto the surface of the cover plate 2. Two bolts 301 are provided at both ends of the sealing frame 3, and the two bolts 301 are mutually engaged with the heat exchange chamber 1. A sealing groove 104 is provided on the side of the mounting port 103 near the cover plate 2. The sealing groove 104 is square in shape, and a sealing gasket 203 is slidably connected inside the sealing groove 104. The sealing gasket 203 is fixedly connected to one side of the cover plate 2. The cover plate 2 can be fixed by the sealing frame 3.

[0015] Preferably, the expansion mechanism includes a piston chamber 206, which is located on one side of the cover plate 2. The piston chamber 206 and the airbag 205 are configured to cooperate with each other. A pressure plate 209 is slidably connected inside the piston chamber 206. A piston disc 210 is fixedly connected to the surface of the pressure plate 209 near the storage groove 204. Multiple support rods 207 are slidably connected to the surface of the pressure plate 209 near the storage groove 204, and the multiple support rods 207 are evenly arranged in a ring. The other end of each of the multiple support rods 207 is fixedly connected to one side inside the piston chamber 206. Springs 208 are sleeved on the surface of each of the multiple support rods 207. The airbag 205 can be contracted by the springs 208. One end of each of the multiple springs 208 is fixedly connected to one side inside the piston chamber 206, and the other end of each of the multiple springs 208 is fixedly connected to one side of the pressure plate 209. The airbag 205 can be inflated by the piston chamber 206.

[0016] Preferably, a liquid inlet pipe 101 is provided on one side of the heat exchange chamber 1, and a liquid outlet pipe 102 is provided on the surface of the heat exchange chamber 1 away from the liquid inlet pipe 101. A first fixed cover 201 and a second fixed cover 202 are respectively provided on the surface of the cover plate 2 near the syrup conveying pipe 106. The first fixed cover 201 and the second fixed cover 202 are both connected to the cover plate 2 by threads. The slot on one side of the cover plate 2 can be closed by the first fixed cover 201 and the second fixed cover 202.

[0017] Working principle: Multiple mounting ports 103 are provided on the surface of the heat exchange chamber 1, and the mounting ports 103 are arranged in pairs and interconnected. Therefore, syrup conveying pipes 106 can be added into the heat exchange chamber 1 through the mounting ports 103, ensuring that the number of syrup conveying pipes 106 can be flexibly adjusted according to the needs of the production line. A support plate 105 is installed inside the heat exchange chamber 1, and the support plate 105 cooperates with the syrup conveying pipes 106 to ensure that the syrup conveying pipes 106 can be placed stably. After the syrup conveying pipes 106 are placed, the mounting ports 103 can be closed by the cover plate 2. A groove is provided on the surface of the cover plate 2, and the groove cooperates with the syrup conveying pipes 106, allowing the cover plate 2 to slide on the surface of the syrup conveying pipes 106. A first fixed cover 201 and a second fixed cover 202 are also provided on one side of the cover plate 2. The second fixed cover 202 cooperates with the syrup delivery pipe 106, thereby sealing the slot on one side of the cover plate 2. A pressure plate 209 is installed on one side of the slot, and the pressure plate 209 is initially protruding. Therefore, when the second fixed cover 202 is installed, it will squeeze the pressure plate 209, causing it to move. A piston chamber 206 is provided on one side of the cover plate 2, and the pressure plate 209 moves inside the piston chamber 206. During the movement, the pressure plate 209 will squeeze the gas inside the piston chamber 206, thereby causing the gas to move. An air bladder 205 is provided on one side of the piston chamber 206, and the air bladder 205 is connected to the piston chamber 206. Therefore, as the gas continues to move, the air bladder 205 will expand to further seal the slot and prevent leakage.

[0018] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A heat exchange device for producing brown sugar syrup, comprising a heat exchange chamber (1), characterized in that, The heat exchange chamber (1) has four symmetrically arranged mounting ports (103) on its surface. The four mounting ports (103) are arranged in pairs. One pair of mounting ports (103) houses a syrup delivery pipe (106). Multiple support plates (105) are fixedly connected to the side of the heat exchange chamber (1) closest to the two sets of mounting ports (103). The multiple support plates (105) and the syrup delivery pipe (106) are arranged in a cooperative manner. The four mounting ports (103) are located away from the heat exchange chamber (1) at a distance of one... A cover plate (2) is slidably fitted on each side surface. The cover plate (2) is slidably fitted on the surface of the syrup delivery pipe (106). A fixing mechanism for fixing the cover plate (2) is provided on one side of each of the four installation ports (103). A storage groove (204) is opened inside the four cover plates (2) on the side near the syrup delivery pipe (106). An air bladder (205) is provided inside the four storage grooves (204). An expansion mechanism for expanding the air bladder (205) is provided on one side of each of the four air bladders (205).

2. The heat exchange device for producing brown sugar syrup according to claim 1, characterized in that, The fixing mechanism includes a sealing frame (3), which is slidably sleeved on the surface of the cover plate (2). Two bolts (301) are provided at both ends of the sealing frame (3), and the two bolts (301) are mutually matched with the heat exchange chamber (1).

3. The heat exchange device for producing brown sugar syrup according to claim 2, characterized in that, The mounting port (103) has a sealing groove (104) on the side of the cover plate (2) with the sealing groove (104) being square. A sealing gasket (203) is slidably connected inside the sealing groove (104) and the sealing gasket (203) is fixedly connected to one side of the cover plate (2).

4. The heat exchange device for producing brown sugar syrup according to claim 1, characterized in that, The expansion mechanism includes a piston chamber (206), which is located on one side of the cover plate (2). The piston chamber (206) and the airbag (205) are configured to cooperate with each other. A pressure plate (209) is slidably connected inside the piston chamber (206). A piston disc (210) is fixedly connected to the surface of the pressure plate (209) near the storage groove (204). Multiple support rods (207) are slidably connected to the surface of the pressure plate (209) near the storage groove (204), and the multiple support rods (207) are evenly arranged in a ring.

5. The heat exchange device for producing brown sugar syrup according to claim 4, characterized in that, The other end of each of the multiple support rods (207) is fixedly connected to one side of the piston chamber (206). Each of the multiple support rods (207) is fitted with a spring (208). One end of each of the multiple springs (208) is fixedly connected to one side of the piston chamber (206), and the other end of each of the multiple springs (208) is fixedly connected to one side of the pressure plate (209).

6. The heat exchange device for producing brown sugar syrup according to claim 1, characterized in that, The heat exchange chamber (1) has an inlet pipe (101) on one side and an outlet pipe (102) on the side of the heat exchange chamber (1) away from the inlet pipe (101). The cover plate (2) has a first fixed cover (201) and a second fixed cover (202) on the side of the cover plate (2) near the syrup delivery pipe (106), and the first fixed cover (201) and the second fixed cover (202) are connected to the cover plate (2) by threads.

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