Titanium strip coil longitudinal shearing and edge wire collecting device
Patent Information
- Application Number
- CN202521880218.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-02
AI Technical Summary
然而，受边丝自身物理特性及生产线动态运行环境的双重制约，如何高效、安全、低成本地收卷边丝成为钛带卷纵剪分条工艺优化中亟待解决的技术痛点
通过设置导向机构对边丝进行导向，能减少边丝扰动，降低边丝打结、断裂的风险，提高边丝的收卷质量和收卷效率；导向机构能通过支撑杆带动其滑动，且支撑杆的滑动方向与收卷辊的轴线方向平行，使边丝能沿收卷辊的轴线方向均匀收卷，提升收卷质量；通过导向机构和收卷辊进行边丝收卷，减少了人工参与，提高了作业的安全性；本实施例的结构件少，结构简单，制造成本低。
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Abstract
Description
Technical Field
[0001] This application relates to the technical field of strip processing equipment, and in particular to a device for longitudinally slitting and winding edge wires of titanium strip. Background Technology
[0002] In the field of titanium strip processing, in addition to cutting finished strip rolls of the target width, the slitting process will generate narrow edge wire waste along both sides of the cutting trajectory or at the preset cutting position. The edge wire generally has the characteristics of small width (≤50mm under normal working conditions), thin thickness, insufficient material rigidity, and easy to drift due to airflow or equipment operation disturbance. This characteristic makes it prone to problems such as entanglement and jamming during transmission and collection, which may interfere with the normal operation of the main production line.
[0003] The current mainstream approach to handling edge wire in the industry is to use a winding device to organize it into compact, small-sized rolls to meet the requirements of subsequent centralized recycling, crushing, reuse, or compliant and safe disposal. However, due to the dual constraints of the edge wire's physical properties and the dynamic operating environment of the production line, how to efficiently, safely, and cost-effectively wind up edge wire has become a critical technical challenge that urgently needs to be addressed in optimizing the titanium strip slitting process. Utility Model Content
[0004] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application proposes a titanium strip roll slitting and edge wire winding device, which can achieve efficient, safe, and low-cost winding of edge wires.
[0005] The titanium strip coil slitting and edge wire winding device according to an embodiment of this application includes: A base frame is equipped with a conveyor belt for conveying titanium strip rolls and a slitting device for slitting the titanium strip rolls, wherein the conveying direction of the titanium strip rolls is the length direction of the base frame; A take-up roller is rotatably mounted on the base frame about its own axis and is located on one side of the base frame in the width direction; the axis of the take-up roller extends along the width direction of the base frame; A support rod is installed on the base frame and can slide along the width direction of the base frame; A drive mechanism is used to drive the support rod to slide. A guiding mechanism is installed at the end of the support rod; along the conveying direction of the titanium strip, the guiding mechanism and the take-up roller are arranged in sequence, and the edge wires pass through the guiding mechanism and are wound around the take-up roller.
[0006] The titanium strip slitting and edge wire winding device according to the embodiments of this application has at least the following beneficial effects: By setting a guiding mechanism to guide the edge wires, edge wire disturbance can be reduced, the risk of edge wire knotting and breakage can be lowered, and the winding quality and winding efficiency of edge wires can be improved. The guiding mechanism can be driven to slide by the support rod, and the sliding direction of the support rod is parallel to the axis of the winding roller, so that the edge wires can be wound evenly along the axis of the winding roller, improving the winding quality. Edge wire winding through the guiding mechanism and the winding roller reduces manual intervention and improves the safety of the operation. This embodiment has fewer structural components, a simple structure, and low manufacturing cost.
[0007] In some embodiments of this application, two take-up rollers are provided, and the two take-up rollers are symmetrically arranged on both sides of the base frame in the width direction; Two guiding mechanisms are provided corresponding to the winding roller, and the two guiding mechanisms are respectively installed at both ends of the support rod along its length. The drive mechanism drives the support rod to slide, which in turn causes the guide mechanism to slide synchronously.
[0008] In some embodiments of this application, the take-up roller includes two spaced-apart end plates connected by multiple connecting rods, which are spaced apart around the circumference. At least one of the connecting rods is provided with a through hole that radially penetrates the connecting rod.
[0009] In some embodiments of this application, the support rod is equipped with a first hinge seat, the base frame is equipped with a second hinge seat, the driving mechanism is a telescopic hydraulic cylinder, and the fixed end of the driving mechanism is hinged to the first hinge seat and the movable end is hinged to the second hinge seat.
[0010] In some embodiments of this application, the first hinge includes a first cover plate and a second cover plate. The first cover plate is provided with a first slot, and the second cover plate is provided with a second slot. The first slot and the second slot are aligned to form a mounting hole, and the support rod passes through the mounting hole. The first cover plate and the second cover plate are connected by fasteners, and the drive mechanism is hinged to the second cover plate.
[0011] In some embodiments of this application, both ends of the first slot are provided with a first extension plate extending in the radial direction of the first cover plate, and both ends of the second slot are provided with a second extension plate extending in the radial direction of the second cover plate. The first extension plate and the second extension plate are connected by the fastener.
[0012] In some embodiments of this application, the support rod is provided with a positioning groove, and the groove wall of the first slot is provided with a first positioning block. The first positioning block is installed in the positioning groove to drively connect the support rod and the first cover plate.
[0013] In some embodiments of this application, the support rod is provided with a positioning groove, and the groove wall of the second slot is provided with a second positioning block. The second positioning block is installed in the positioning groove to drively connect the support rod and the second cover plate.
[0014] In some embodiments of this application, the guiding mechanism includes a base and two rollers, the two rollers being spaced apart and rotatably mounted on the base about their own axes; a channel is formed between the two rollers for the edge wires to pass through.
[0015] In some embodiments of this application, the guiding mechanism further includes a lead screw, the first end of the roller shaft along the length direction is slidably mounted on the base and is connected to the lead screw drive, and the lead screw rotates around its own axis to drive the two roller shafts to move relative to each other; The base is equipped with a clamping plate, which is used to limit the second end of the roller shaft in the length direction.
[0016] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0017] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 This is a top view of an embodiment of this application; Figure 2 This is a front view of an embodiment of this application; Figure 3 for Figure 2 Assembly diagram of the first hinge seat and the support rod; Figure 4 for Figure 2 A schematic diagram of the guide mechanism.
[0018] Icon labels: Base frame 100, conveyor belt 110, slitting equipment 120, second hinge seat 130; 200 winding roller, 210 end plate, 220 connecting rod, 221 through hole; Support rod 300, positioning groove 310; Drive mechanism 400; Guide mechanism 500, base 510, roller 520, lead screw 530, clamping plate 540; First hinge 600, first cover plate 610, first extension plate 611, second cover plate 620, second extension plate 621, second positioning block 622, connecting structure 623. Detailed Implementation
[0019] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0020] In the description of this application, it should be understood that the orientation descriptions, such as up, down, etc., are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0021] In the description of this application, "multiple" refers to two or more. The use of "first" and "second" is for the purpose of distinguishing technical features only and should not be construed as indicating or implying relative importance, or implicitly indicating the number of technical features indicated, or the order in which the technical features are indicated.
[0022] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.
[0023] Reference Figures 1 to 4 This application discloses a titanium strip roll slitting and edge wire winding device, including a base frame 100, a winding roller 200, and a guide mechanism 500, wherein the winding roller 200 and the guide mechanism 500 are both installed on the base frame 100. The base frame 100 is equipped with a conveyor belt 110 for conveying titanium strip rolls and a slitting device 120 for slitting titanium strip rolls, wherein the conveying direction of the titanium strip rolls is the length direction of the base frame 100. The take-up roller 200 is rotatably mounted on the base frame 100 about its own axis and is located on one side of the base frame 100 in the width direction; the axis of the take-up roller 200 extends along the width direction of the base frame 100, and the take-up roller 200 is used to wind the edge filaments generated when the titanium strip is slit; since edge filaments are generated on both sides of the width direction of the titanium strip, take-up rollers 200 are installed on both sides of the width direction of the base frame 100. Along the conveying direction of the titanium strip roll, a guiding mechanism 500 and a take-up roller 200 are arranged sequentially. The edge strands pass through the guiding mechanism 500 and are wound around the take-up roller 200. The guiding mechanism 500 guides the edge strands, thereby reducing edge strand disturbance, lowering the risk of edge strand knotting and breakage, and improving the winding quality and efficiency of the edge strands. (Refer to...) Figure 1 , Figure 2As shown, there are two take-up rollers 200, so there are two guide mechanisms 500 corresponding to the take-up rollers 200. The two guide mechanisms 500 correspond one-to-one with the two take-up rollers 200 to guide the take-up of the two take-up rollers 200 respectively.
[0024] In some embodiments of this application, the guide mechanism 500 is mounted on the base frame 100 via a support rod 300. The support rod 300 is slidably mounted on the base frame 100, and the sliding direction of the support rod 300 is the width direction of the base frame 100. Two guide mechanisms 500 are respectively mounted on both ends of the support rod 300. A drive mechanism 400 is connected to the middle of the support rod 300. The drive mechanism 400 is used to drive the support rod 300 to slide, and the sliding of the support rod 300 drives the two guide mechanisms 500 to slide synchronously.
[0025] As can be seen from the above, the axial direction of the take-up roller 200 is the width direction of the base frame 100, and the sliding direction of the support rod 300 is also the width direction of the base frame 100. The sliding direction of the support rod 300 is the same as the axial direction of the take-up roller 200. Therefore, by driving the guide mechanism 500 to slide through the support rod 300, the edge yarn can be evenly wound along the axial direction of the take-up roller 200, thereby improving the winding quality.
[0026] Furthermore, the edge yarn is wound up by the guide mechanism 500 and the take-up roller 200, which reduces manual intervention and improves the safety of the operation; this embodiment has fewer structural components, a simple structure, and low manufacturing cost.
[0027] In some embodiments of this application, the take-up roller 200 includes two spaced-apart end plates 210 connected by multiple connecting rods 220, which are spaced apart around the circumference; at least one connecting rod 220 has a through hole 221 that radially penetrates the connecting rod 220. Specifically, refer to... Figure 1 , Figure 2 As shown, the through hole 221 on the connecting rod 220 is provided to facilitate fixing the beginning and end of the edge wire and reduce the probability of the edge wire scattering. When the edge wire is initially wound onto the take-up roller 200, the beginning end of the edge wire can be inserted into the through hole 221 of any connecting rod 220, thereby facilitating the rapid winding of the edge wire.
[0028] In some embodiments of this application, the multiple connecting rods 220 may have only one connecting rod 220 with a through hole 221, or multiple connecting rods 220 may all have through holes 221, or some of the multiple connecting rods 220 may have through holes 221. Preferably, multiple connecting rods 220 may all have through holes 221 to facilitate quick fixing and winding of the edge wire ends.
[0029] In some embodiments of this application, reference is made to Figure 2As shown, the support rod 300 is equipped with a first hinge seat 600, the base frame 100 is equipped with a second hinge seat 130, and the drive mechanism 400 is a telescopic hydraulic cylinder. The fixed end of the drive mechanism 400 is hinged to the first hinge seat 600, and the movable end is hinged to the second hinge seat 130. Specifically, the second hinge seat 130 is fixedly installed, and the second hinge seat 130 can also be installed on the ground; the first hinge seat 600 is connected to the support rod 300 in a transmission manner, and the drive mechanism 400 drives the support rod 300 to slide axially through the first hinge seat 600.
[0030] It should be noted that when the drive mechanism 400 is configured as a telescopic hydraulic cylinder, the drive mechanism 400 must be as follows: Figure 2 The inclined setting shown is necessary to achieve axial sliding of the support rod 300.
[0031] It is conceivable that in other embodiments of this application, the drive mechanism 400 may also be a telescopic cylinder, a reciprocating motor, or other similar device.
[0032] In this embodiment, the frequency of the drive mechanism 400 driving the support rod 300 to reciprocate is not limited and can be set according to the actual situation. For example, it can be set according to the speed of the titanium strip roll conveying. If the speed of the titanium strip roll conveying and slitting is faster, the frequency of the support rod 300 reciprocating can be increased accordingly. Conversely, if the speed of the titanium strip roll conveying and slitting is slower, the frequency of the support rod 300 reciprocating can be decreased accordingly.
[0033] In some embodiments of this application, reference is made to Figure 2 , Figure 3 As shown, the first hinge 600 includes a first cover plate 610 and a second cover plate 620. The first cover plate 610 has a first slot, and the second cover plate 620 has a second slot. The first slot and the second slot are aligned to form a mounting hole, through which the support rod 300 passes. The first cover plate 610 and the second cover plate 620 are connected by fasteners, and the drive mechanism 400 is hinged to the second cover plate 620. Specifically, in this embodiment, the middle section of the support rod 300 is cylindrical, so both the first slot and the second slot are set as semicircles. If the middle section of the support rod 300 is prismatic, then the first slot and the second slot should be set as prismatic accordingly.
[0034] Reference Figure 3 As shown, the second cover plate 620 is provided with a radially extending connecting structure 623, which is connected to the drive mechanism 400 by fasteners such as bolts and pins.
[0035] In some embodiments of this application, reference is made to Figure 3As shown, both ends of the first slot are provided with a first extension plate 611 extending radially along the first cover plate 610, and both ends of the second slot are provided with a second extension plate 621 extending radially along the second cover plate 620. The first extension plate 611 and the second extension plate 621 are connected by fasteners. Specifically, the fasteners connecting the first extension plate 611 and the second extension plate 621 can be bolts, clips, or other structures, and are not limited in this embodiment. The fasteners are used to connect the first cover plate 610 and the second cover plate 620 into a whole.
[0036] As described above, the drive mechanism 400 drives the support rod 300 to slide axially via the first hinge 600; therefore, the first hinge 600 must be connected to the support rod 300 in a transmission manner. In a specific embodiment of this application, refer to... Figure 3 As shown, the support rod 300 is provided with a positioning groove 310, and the groove wall of the first slot is provided with a first positioning block. The first positioning block is installed in the positioning groove 310 to drive the support rod 300 and the first cover plate 610. Since the first cover plate 610 and the second cover plate 620 are connected by fasteners, when the drive mechanism 400 drives the second cover plate 620 to move, the second cover plate 620 can synchronously drive the first cover plate 610 to move, thereby driving the support rod 300 to slide axially.
[0037] To further improve the stability of the axial sliding of the support rod 300 and reduce the shear force on the connection between the first cover plate 610 and the second cover plate 620, in some embodiments of this application, the groove wall of the second slot is provided with a second positioning block 622. The second positioning block 622 is installed in the positioning groove 310 to drive the connection between the support rod 300 and the second cover plate 620. By directly driving the axial sliding of the support rod 300 through the second cover plate 620, the shear force on the fasteners connecting the first cover plate 610 and the second cover plate 620 can be effectively reduced, thereby improving the service life of the first hinge seat 600.
[0038] In some embodiments of this application, the guide mechanism 500 includes a base 510 and two rollers 520, which are spaced apart and rotatably mounted on the base 510 about their own axes; a channel for the edge thread to pass through is formed between the two rollers 520. Specifically, refer to... Figure 4 As shown, the outer peripheral wall of the roller 520 is preferably made of metal. The distance between the two rollers 520 can be set according to actual needs. In actual production, the distance between the two rollers 520 can be set as a fixed distance or a movable distance.
[0039] In some specific embodiments of this application, when there is a movable gap between the two roller shafts 520, a lead screw 530 can be connected to the two roller shafts 520 for transmission. The lead screw 530 is then driven to rotate around its own axis, causing the two roller shafts 520 to move relative to each other, thereby adjusting the gap between the two roller shafts 520. Specifically, refer to... Figure 4 As shown, the bottom ends of the two roller shafts 520 are slidably mounted on the base 510. The base 510 is provided with a groove for the bottom ends of the roller shafts 520 to be embedded. The lead screw 530 is rotatably mounted in the groove around its own axis and is connected to the roller shafts 520 in a transmission.
[0040] To ensure the stability of roller 520, please refer to... Figure 4 As shown, a clamping plate 540 is installed on the base 510 to limit the top end of the roller shaft 520, thereby ensuring that the roller shaft 520 is in a vertical state. The specific structure of the clamping plate 540 is not limited in this embodiment, and existing finished products can be purchased.
[0041] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine the different embodiments or examples described in this specification.
[0042] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application.
Claims
1. A device for longitudinally shearing and winding edge wires of titanium strip, characterized in that, include: A base frame is equipped with a conveyor belt for conveying titanium strip rolls and a slitting device for slitting the titanium strip rolls, wherein the conveying direction of the titanium strip rolls is the length direction of the base frame; A take-up roller is rotatably mounted on the base frame about its own axis and is located on one side of the base frame in the width direction; the axis of the take-up roller extends along the width direction of the base frame; A support rod is installed on the base frame and can slide along the width direction of the base frame; A drive mechanism is used to drive the support rod to slide. A guiding mechanism is installed at the end of the support rod; along the conveying direction of the titanium strip, the guiding mechanism and the take-up roller are arranged in sequence, and the edge wires pass through the guiding mechanism and are wound around the take-up roller.
2. The titanium strip coil slitting and edge wire winding device according to claim 1, characterized in that, The base frame has two take-up rollers, which are symmetrically arranged on both sides of the base frame in the width direction. Two guiding mechanisms are provided corresponding to the winding roller, and the two guiding mechanisms are respectively installed at both ends of the support rod along its length. The drive mechanism drives the support rod to slide, which in turn causes the guide mechanism to slide synchronously.
3. The titanium strip coil slitting and edge wire winding device according to claim 1, characterized in that, The take-up roller includes two end plates spaced apart, which are connected by multiple connecting rods, which are spaced apart around the circumference. At least one of the connecting rods is provided with a through hole that radially penetrates the connecting rod.
4. The titanium strip coil slitting and edge wire winding device according to claim 1, characterized in that, The support rod is equipped with a first hinge seat, the base frame is equipped with a second hinge seat, the driving mechanism is a telescopic hydraulic cylinder, the fixed end of the driving mechanism is hinged to the first hinge seat, and the movable end is hinged to the second hinge seat.
5. The titanium strip coil slitting and edge wire winding device according to claim 4, characterized in that, The first hinge includes a first cover plate and a second cover plate. The first cover plate is provided with a first slot, and the second cover plate is provided with a second slot. The first slot and the second slot are aligned to form a mounting hole, and the support rod passes through the mounting hole. The first cover plate and the second cover plate are connected by fasteners, and the drive mechanism is hinged to the second cover plate.
6. The titanium strip coil slitting and edge wire winding device according to claim 5, characterized in that, Both ends of the first slot are provided with a first extension plate extending in the radial direction of the first cover plate, and both ends of the second slot are provided with a second extension plate extending in the radial direction of the second cover plate. The first extension plate and the second extension plate are connected by the fastener.
7. The titanium strip coil slitting and edge wire winding device according to claim 5, characterized in that, The support rod is provided with a positioning groove, and the groove wall of the first slot is provided with a first positioning block. The first positioning block is installed in the positioning groove to drive the connection between the support rod and the first cover plate.
8. The titanium strip coil slitting and edge wire winding device according to claim 5, characterized in that, The support rod is provided with a positioning groove, and the groove wall of the second slot is provided with a second positioning block. The second positioning block is installed in the positioning groove to drive the connection between the support rod and the second cover plate.
9. The titanium strip coil slitting and edge wire winding device according to claim 1, characterized in that, The guiding mechanism includes a base and two rollers, which are spaced apart and are mounted on the base in a way that allows the edge wires to pass through.
10. The titanium strip coil slitting and edge wire winding device according to claim 9, characterized in that, The guiding mechanism also includes a lead screw, the first end of the roller shaft along the length direction is slidably mounted on the base and is connected to the lead screw drive, and the lead screw rotates around its own axis to drive the two roller shafts to move relative to each other; The base is equipped with a clamping plate, which is used to limit the second end of the roller shaft in the length direction.