A multi-chamber continuous coating apparatus
Patent Information
- Application Number
- CN202522220294.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-21
AI Technical Summary
传统的多层腔室连续式包被设备通常存在干燥效率低的问题
[0014]本实用新型的有益效果为:本设备结构简单,操作方便,通过设计多个腔室,提高了作业效率,通过配备热风机的干燥室,提高了干燥效率。
Smart Images

Figure CN224734674U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of multi-layer chamber continuous coating equipment, and more particularly to a multi-layer chamber continuous coating equipment. Background Technology
[0002] In industries such as feed, pharmaceuticals, and food, coating technology is widely used to improve product stability, extend shelf life, mask unpleasant odors or tastes, and control release. Traditional multi-layer chamber continuous coating equipment typically suffers from low drying efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a multi-layer chamber continuous coating device that is simple to operate and improves drying efficiency.
[0004] This utility model is achieved through the following measures: A multi-chamber continuous coating device is characterized by comprising a base, on which a processing cylinder is disposed, and four chambers are arranged sequentially from top to bottom through corresponding partition plates: a mixing chamber, a coating chamber, a drying chamber, and a feeding chamber. A rotating shaft is provided in the middle of the upper end face of the processing cylinder. After the rotating shaft extends into the mixing chamber, several sets of stirring rods are arranged around it. A motor is provided on the upper end face of the processing cylinder. The upper end of the rotating shaft is located on the output shaft of the motor. The motor drives the rotating shaft to rotate, thereby driving the stirring plate to perform a stirring operation. The upper end face of the processing cylinder is provided with a through solid feed port, a liquid feed port and a powder feed port for adding raw materials and coating materials in different forms; A hot air blower, which works in conjunction with the drying chamber, is installed on the outer surface of the processing cylinder for drying materials.
[0005] The specific features of this utility model also include: The processing cylinder is provided with three sets of slots that extend into the interior and cooperate with the four chambers. The partition plate is slidably disposed in the slot, and the partition plate forms the bottom plate of the corresponding chamber. When the partition plate is inserted, it forms the bottom plate, and when it is pulled out, the material can fall into the chamber below. A handle is provided at the outer end of the isolation plate away from the slot, and a limit groove is provided on the lower side of the isolation plate; Three sets of auxiliary plates are provided on the outer side of the processing cylinder. The auxiliary plates are located on the lower side of the corresponding slots. The auxiliary plates are provided with limiting blocks that slide with the limiting grooves. When the isolation plate is slid outward, the cooperation between the limiting blocks and the limiting grooves can prevent the isolation plate from detaching from the processing cylinder.
[0006] Three sets of retaining rings are provided on the inner wall of the processing cylinder. The retaining rings are set on the upper side of the corresponding slots. The upper side of the retaining ring is set as an inclined surface, and the lower side of the retaining ring slides against the upper side of the partition plate. When the partition plate is slid outward and the material falls, the retaining rings can effectively prevent the material from splashing out of the slot.
[0007] The rotating shaft extends downwards, passing through the mixing chamber and the coating chamber in sequence until it reaches the drying chamber. Several sets of stirring rods 2 are arranged around the rotating shaft in the coating chamber, and several sets of stirring rods 3 are arranged around the rotating shaft in the drying chamber. The stirring rods 2 enable the material to be coated quickly and evenly, and the stirring rods 3 enable the material to dry quickly.
[0008] The isolation plate is provided with a notch or groove that mates with the rotating shaft. Three sets of covering rods extending towards the center of the cylinder are provided on the inner wall of the processing cylinder. The lower side of the covering rod is attached to the upper side of the corresponding isolation plate and covers the corresponding notch or groove. The inner end face of the notch or groove is an arc-shaped surface that mates with the rotating shaft. The upper side of the covering rod is set as an arc-shaped surface to prevent material from accumulating on the covering rod. The free end of the covering rod is set as an arc-shaped groove that mates with the rotating shaft. After the isolation plate is inserted, the covering rod is attached to and covers the notch or groove, thereby forming a sealed bottom plate, preventing material from falling.
[0009] The inner wall of the coating chamber is provided with a pair of annular grooves, arranged vertically. Each of the annular grooves contains an annular tube. Each of the two annular tubes is provided with several sets of nozzles that are inclined downwards and face the center of the processing cylinder. A lower pipe is provided on the lower annular tube, which extends out of the processing cylinder and connects to an inner storage tank containing the inner coating liquid. An upper pipe is provided on the upper annular tube, which extends out of the processing cylinder and connects to an outer storage tank containing the outer coating liquid. Both the upper and lower pipes are equipped with corresponding pumps to spray the coating liquid into the coating chamber through the nozzles. In the feed, pharmaceutical and food industries, multi-layer coating technology achieves the protection, controlled release or functional enhancement of core substances through layered design. The inner coating fluid (basic coating fluid) mainly provides basic fixation, stability and compatibility support, such as phosphate buffer used in medicine, while the outer coating fluid imparts special functions (such as moisture protection, sustained release, targeted release, etc.), such as enteric coating materials, bovine serum albumin (BSA) solution, skim milk solution, etc. This embodiment shows the structure for achieving two-layer coating.
[0010] The drying chamber is equipped with a through air inlet and two air outlets. A pipe is connected to the hot air blower at the air inlet, and the hot air generated by the hot air blower enters the drying chamber through the pipe. The air outlet is covered with a protective cover fixed to the outer surface of the processing cylinder. The protective cover is provided with an inclined channel communicating with the air outlet. A fence is provided at the outlet of the inclined channel to prevent foreign objects from entering. Both the air inlet and the air outlet in the drying chamber are equipped with annular filters that cooperate with the processing cylinder to prevent materials from entering the air inlet or the air outlet.
[0011] The material discharge chamber has a discharge port on its lower side, and the bottom plate of the material discharge chamber is an inclined plate that slopes toward the discharge port to facilitate the flow of materials.
[0012] A door for opening and closing is provided at the discharge port.
[0013] Several sets of support rods are provided between the base and the processing cylinder to stably support the processing cylinder.
[0014] The beneficial effects of this utility model are as follows: the equipment has a simple structure and is easy to operate. By designing multiple chambers, the operating efficiency is improved. By equipping the drying chamber with a hot air blower, the drying efficiency is improved. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model.
[0016] Figure 2 This is a schematic diagram of the structure of the processed cylinder after being cut in an embodiment of this utility model.
[0017] Figure 3 for Figure 2 A magnified view of A in the middle.
[0018] Figure 4 This is a schematic diagram of the internal structure of the processed cylinder after it has been cut open in an embodiment of this utility model.
[0019] The attached diagram is labeled as follows: 1. Processing cylinder; 2. Handle; 3. Isolation plate; 4. Fence; 5. Protective cover; 6. Base; 7. Opening / closing door; 8. Hot air blower; 9. Pipeline; 10. Liquid inlet; 11. Powder inlet; 12. Solid inlet; 13. Motor; 14. Rotating shaft; 15. Mixing chamber; 16. Mixing rod one; 17. Notched groove; 18. Coating chamber; 19. Mixing rod two; 20. Drying chamber; 21. Mixing rod three; 22. Discharge chamber; 23. Inclined plate; 24. Baffle ring; 25. Covering rod; 26. Annular pipe; 27. Nozzle. Detailed Implementation
[0020] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0021] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] To clearly illustrate the technical features of this solution, the following detailed implementation method will be used to describe the solution.
[0024] Example 1 See Figures 1-4 A multi-chamber continuous coating device includes a base 6, a processing cylinder 1 is provided on the base 6, and four chambers are arranged sequentially from top to bottom through corresponding partition plates 3 in the processing cylinder 1, namely a stirring chamber 15, a coating chamber 18, a drying chamber 20 and a feeding chamber 22. A rotating shaft 14 is provided in the middle of the upper end face of the processing cylinder 1. After the rotating shaft 14 extends into the mixing chamber 15, several sets of mixing rods 16 are provided around it. A motor 13 is provided on the upper end face of the processing cylinder 1. The upper end of the rotating shaft 14 is provided on the output shaft of the motor 13. The rotating shaft 14 is driven to rotate by the motor 13, thereby driving the mixing plate to perform mixing operation. The upper end face of the processing cylinder 1 is provided with a through solid feed port 12, a liquid feed port 10 and a powder feed port 11 for adding raw materials and coating materials in different forms; A hot air blower 8, which is matched with the drying chamber 20, is installed on the outer side of the processing cylinder 1 for drying materials.
[0025] The processing cylinder 1 has three sets of slots that extend into the interior and cooperate with four chambers. Isolation plates 3 are slidably installed in the slots. Isolation plates 3 form the bottom plate of the corresponding chamber. When the isolation plates 3 are inserted, they form the bottom plate. When they are pulled out, the material can fall into the chamber below. A handle 2 is provided on the outer end of the isolation plate 3 away from the slot, and a limit groove is provided on the lower side of the isolation plate 3; Three sets of auxiliary plates are provided on the outer cylinder body of the processing cylinder 1. The auxiliary plates are located on the lower side of the corresponding slots. The auxiliary plates are provided with limit blocks that slide with the limit grooves. When the isolation plate 3 is slid outward, the cooperation between the limit block and the limit groove can prevent the isolation plate 3 from detaching from the processing cylinder 1.
[0026] Three sets of retaining rings 24 are provided on the inner wall of the processing cylinder 1. The retaining rings 24 are set on the upper side of the corresponding slots. The upper side of the retaining rings 24 is set as an inclined surface, and the lower side of the retaining rings 24 slides against the upper side of the isolation plate 3. When the isolation plate 3 is slid outward and the material falls, the retaining rings 24 can effectively prevent the material from splashing out of the slot.
[0027] The rotating shaft 14 extends downwards, passing through the mixing chamber 15 and the coating chamber 18 in sequence until it reaches the drying chamber 20. Several sets of stirring rods 29 are arranged around the rotating shaft 14 in the coating chamber 18, and several sets of stirring rods 31 are arranged around the rotating shaft 14 in the drying chamber 20. The stirring rods 29 enable the material to be coated quickly and evenly, and the stirring rods 31 enable the material to dry quickly.
[0028] The isolation plate 3 is provided with a notch 17 that mates with the rotating shaft 14. Three sets of covering rods 25 extending towards the center of the cylinder are provided on the inner wall of the processing cylinder 1. The lower side of the covering rod 25 is in contact with the upper side of the corresponding isolation plate 3 and covers the corresponding notch 17. The inner end face of the notch 17 is an arc-shaped surface that mates with the rotating shaft 14. The upper side of the covering rod 25 is set as an arc-shaped surface to prevent material from accumulating on the covering rod 25. The free end of the covering rod 25 is set as an arc-shaped groove that mates with the rotating shaft 14. After the isolation plate 3 is inserted, the covering rod 25 is in contact with and covers the notch 17, thereby forming a sealed bottom plate, and the material will not fall.
[0029] A pair of annular grooves are provided on the inner wall of the coating chamber 18, arranged vertically. Each annular groove contains an annular tube 26. Several sets of nozzles 27 are installed on each of the two annular tubes 26, which are inclined downwards and face the center of the processing cylinder 1. A lower pipe is provided on the lower annular tube 26, which extends out of the processing cylinder 1 and connects to the inner storage tank containing the inner coating liquid. An upper pipe is provided on the upper annular tube 26, which extends out of the processing cylinder 1 and connects to the outer storage tank containing the outer coating liquid. Both the upper and lower pipes are equipped with corresponding pumps to spray the coating liquid into the coating chamber 18 through the nozzles. In the feed, pharmaceutical and food industries, multi-layer coating technology achieves the protection, controlled release or functional enhancement of core substances through layered design. The inner coating fluid (basic coating fluid) mainly provides basic fixation, stability and compatibility support, such as phosphate buffer used in medicine, while the outer coating fluid imparts special functions (such as moisture protection, sustained release, targeted release, etc.), such as enteric coating materials, bovine serum albumin (BSA) solution, skim milk solution, etc. This embodiment shows the structure for achieving two-layer coating.
[0030] The drying chamber 20 is equipped with a through air inlet and two air outlets. A pipe 9 is installed at the air inlet and connected to a hot air blower 8. The hot air generated by the hot air blower 8 enters the drying chamber 20 through the pipe 9. The air outlet is covered by a protective cover 5 fixed to the outer side of the processing cylinder 1. The protective cover 5 is equipped with an inclined channel that communicates with the air outlet. A fence 4 is installed at the outlet of the inclined channel to prevent foreign objects from entering. Both the air inlet and the air outlet in the drying chamber 20 are equipped with annular filters that cooperate with the processing cylinder 1 to prevent materials from entering the air inlet or the air outlet.
[0031] The material discharge chamber 22 has a discharge port on its lower side. The bottom plate of the material discharge chamber 22 is an inclined plate 23 that slopes towards the discharge port to facilitate the flow of materials.
[0032] A door 7 is installed at the discharge port for opening and closing.
[0033] Several sets of support rods are provided between the base 6 and the processing cylinder 1 to stably support the processing cylinder 1.
[0034] Example 2 Regarding feed additive coating: 1. Raw material preparation: Add feed pellets to the equipment through the solid feed inlet and add the base coating liquid through the liquid feed inlet.
[0035] 2. Mixing and stirring: In the mixing chamber, the feed pellets are thoroughly mixed with the base coating liquid.
[0036] 3. Coating process: The mixture enters the coating chamber. The nozzle of the inner coating liquid sprays the base coating liquid, and the nozzle of the outer coating liquid sprays the special function coating liquid, so as to achieve multi-layer coating.
[0037] 4. Drying process: The coated feed pellets enter the drying chamber and are first dried by hot air circulation to remove surface moisture.
[0038] 5. Cooling and Collection: The dried feed pellets enter the feeding chamber for cooling, and are finally collected and packaged through the discharge port.
[0039] Example 3 For pharmaceutical particle coating 1. Raw material preparation: Add the pharmaceutical granules to the equipment through the solid feed port, add the basic coating liquid through the liquid feed port, and add the special function coating powder through the powder feed port.
[0040] 2. Mixing and stirring: In the mixing chamber, the pharmaceutical particles and the base coating liquid are thoroughly mixed.
[0041] 3. Coating process: The mixture enters the coating chamber, the inner coating liquid nozzle sprays the base coating liquid, and the outer coating liquid nozzle sprays the special function coating powder to achieve multi-layer coating.
[0042] 4. Drying process: The coated pharmaceutical granules enter the drying chamber and are first dried by hot air circulation to remove surface moisture.
[0043] 5. Cooling and Collection: The dried pharmaceutical granules enter the feeding chamber for cooling, and are finally collected and packaged through the discharge port.
[0044] The technical features of this utility model not described can be implemented by or by using existing technology, and will not be repeated here. Of course, the above description is not a limitation of this utility model, and this utility model is not limited to the examples above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this utility model should also be within the protection scope of this utility model.
Claims
1. A multi-chamber continuous coating device, characterized in that, Includes a base (6), on which a processing cylinder (1) is provided. The processing cylinder (1) has four chambers arranged sequentially from top to bottom through corresponding partition plates (3), namely a stirring chamber (15), a coating chamber (18), a drying chamber (20) and a feeding chamber (22). A rotating shaft (14) is provided in the middle of the upper end face of the processing cylinder (1). After the rotating shaft (14) extends into the stirring chamber (15), a number of stirring rods (16) are provided around its periphery. A motor (13) is provided on the upper end face of the processing cylinder (1), and the upper end of the rotating shaft (14) is provided on the output shaft of the motor (13). The upper end face of the processing cylinder (1) is provided with a through solid feed port (12), a liquid feed port (10) and a powder feed port (11); A hot air blower (8) is provided on the outer side of the processing cylinder (1) to cooperate with the drying chamber (20).
2. The multi-tiered chamber continuous coating apparatus of claim 1, wherein, The processing cylinder (1) has three sets of slots that extend into the interior and cooperate with the four chambers. The isolation plate (3) is slidably installed in the slots, and the isolation plate (3) forms the bottom plate of the corresponding chamber. A handle (2) is provided on the outer end of the isolation plate (3) away from the slot, and a limit groove is provided on the lower side of the isolation plate (3); Three sets of auxiliary plates are provided on the outer cylinder body of the processing cylinder (1). The auxiliary plates are located on the lower side of the corresponding slots, and the auxiliary plates are provided with limiting blocks that slide with the limiting slots.
3. The multi-chamber continuous coating device according to claim 2, characterized in that, Three sets of retaining rings (24) are provided on the inner wall of the processing cylinder (1). The retaining rings (24) are located on the upper side of the corresponding slots. The upper side of the retaining rings (24) is set as an inclined surface. The lower side of the retaining rings (24) slides against the upper side of the isolation plate (3).
4. The multi-chamber continuous coating device according to claim 3, characterized in that, The rotating shaft (14) extends downward through the stirring chamber (15) and the coating chamber (18) until it reaches the drying chamber (20). Several sets of stirring rods (29) are arranged around the rotating shaft (14) in the coating chamber (18), and several sets of stirring rods (31) are arranged around the rotating shaft (14) in the drying chamber (20).
5. The multi-chamber continuous coating device according to claim 4, characterized in that, The isolation plate (3) is provided with a notch (17) that cooperates with the rotating shaft (14). The inner wall of the processing cylinder (1) is provided with three sets of cover rods (25) extending towards the center of the cylinder. The lower side of the cover rod (25) is in contact with the upper side of the corresponding isolation plate (3) and covers the corresponding notch (17). The inner end face of the notch (17) is an arc-shaped surface that cooperates with the rotating shaft (14). The upper side of the cover rod (25) is set as an arc surface. The free end of the cover rod (25) is set as an arc-shaped groove that cooperates with the rotating shaft (14).
6. The multi-chamber continuous coating device according to claim 4, characterized in that, A pair of annular grooves are provided on the inner wall of the coating chamber (18), and the pair of annular grooves are arranged vertically. An annular tube (26) is provided in each of the pair of annular grooves. Several sets of nozzles (27) that are inclined downward and facing the center of the processing cylinder (1) are provided on the two annular tubes (26). A lower pipe is provided on the lower annular tube (26). The lower pipe passes through the processing cylinder (1) and is connected to the inner layer storage tank that stores the inner layer coating liquid. An upper pipe is provided on the upper annular tube (26). The upper pipe passes through the processing cylinder (1) and is connected to the outer layer storage tank that stores the outer layer coating liquid.
7. The multi-chamber continuous coating device according to claim 1, characterized in that, The drying chamber (20) is provided with a through air inlet and two air outlets. A pipe (9) is provided at the air inlet and connected to the hot air blower (8). The hot air generated by the hot air blower (8) enters the drying chamber (20) through the pipe (9). The air outlet is covered with a protective cover (5) fixed on the outer side of the processing cylinder (1). The protective cover (5) is provided with an inclined channel that communicates with the air outlet. A fence (4) is provided at the outlet of the inclined channel. Both the air inlet and the air outlet in the drying chamber (20) are provided with annular filters that cooperate with the processing cylinder (1).
8. The multi-chamber continuous coating device according to claim 1, characterized in that, The material feeding chamber (22) has a discharge port on its lower side, and the bottom plate of the material feeding chamber (22) is an inclined plate (23) that is inclined toward the discharge port.
9. The multi-chamber continuous coating device according to claim 8, characterized in that, A door (7) is provided at the discharge port for opening and closing.
10. The multi-chamber continuous coating device according to any one of claims 1-9, characterized in that, Several sets of support rods are provided between the base (6) and the processing cylinder (1) to stably support the processing cylinder (1).