A dunnage sterilization device

CN224735536UActive Publication Date: 2026-09-11GANSU JINMURONG ECOLOGICAL TECH CO LTD
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Patent Information

Application Number
CN202521568429.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-25
Publication Date
2026-09-11
Estimated Expiration
2035-07-25

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种垫料杀菌装置,通过设置搅拌部,解决了实际应用中需要借助搅拌装置辅助杀菌作业,而搅拌装置的搅拌方式比较单一,难以将垫料充分打散,致使垫料不便于与杀菌热源均匀接触,进而对整体杀菌效果和效率产生不利影响的问题

Benefits of technology

1、通过设置搅拌部,当垫料输送至杀菌罐后,启动加热仓内的电加热丝对罐体进行加热,在加热过程中,转轴将带动大搅拌叶初步打散垫料,同时,转轴还会带动大齿轮与多个转杆上的小齿轮相啮合,使得多个转杆能带动小搅拌叶与大搅拌叶反向旋转,促使垫料充分分散,与杀菌热源均匀接触,以此提高杀菌效果与效率,此外,杀菌罐上的温度传感器可实时监测温度,并在必要时发出提醒,同时,杀菌罐上的排气管能及时排出杀菌过程中产生的湿热气体,维持罐内环境稳定;

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Abstract

The utility model discloses a kind of padding sterilization device, it is related to padding technical field.The utility model includes sterilization tank, further include: stirring part, the stirring part is set in sterilization tank;And feed part, the feed part is set in the left side of sterilization tank.The utility model is equipped with stirring part, when padding is transported to sterilization tank, start heating the electric heating wire in heating bin to carry out heating to tank body, in heating process, shaft will drive big stirring blade preliminary scatter padding, simultaneously, shaft will also drive big gear and the pinion on multiple rotating rods meshing, so that multiple rotating rods can drive small stirring blade and big stirring blade reverse rotation, promote padding to be fully dispersed, and with sterilization heat source evenly contact, to improve sterilization effect and efficiency, in addition, temperature sensor on sterilization tank can monitor temperature in real time, and send reminder when necessary, simultaneously, exhaust pipe on sterilization tank can timely discharge the humid hot gas generated in sterilization process, maintain stable environment in tank.
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Description

Technical Field

[0001] This utility model belongs to the field of bedding technology, and in particular relates to a bedding sterilization device. Background Technology

[0002] Bedding material is laid at the bottom of livestock pens to absorb livestock excrement and keep the environment dry and clean. Common types include straw, sawdust, and rice husks. Sterilization of bedding material is crucial because it is prone to the growth of bacteria, fungi, and other microorganisms from livestock excrement. If it is not sterilized, it can not only cause respiratory and digestive diseases in livestock, but may also lead to the spread of infectious diseases. At the same time, the decomposition of bedding by microorganisms can produce harmful gases such as ammonia, which can damage the breeding environment and affect the health and production performance of livestock. Therefore, sterilization is a necessary measure to ensure breeding safety and improve efficiency.

[0003] Existing bedding sterilization devices require the assistance of a mixing device for sterilization. However, the mixing method of the current mixing device is relatively simple, making it difficult to fully disperse the bedding material. This results in the bedding material not being able to make uniform contact with the sterilization heat source, which in turn has an adverse effect on the overall sterilization effect and efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a bedding sterilization device. By setting up a stirring part, it solves the problem that in practical applications, a stirring device is needed to assist in the sterilization operation. However, the stirring method of the stirring device is relatively simple and it is difficult to fully disperse the bedding material, which makes it difficult for the bedding material to come into uniform contact with the sterilization heat source, thus adversely affecting the overall sterilization effect and efficiency.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a sterilization device for bedding materials, including a sterilization tank, a stirring section disposed within the sterilization tank, and a feeding section disposed on one side of the sterilization tank. The stirring section and the feeding section are connected. The stirring section includes a stirring assembly and a configuration assembly. The stirring assembly includes a feeding pipe fixedly connected to the left side of the sterilization tank. A motor is fixedly connected to the left side of the feeding pipe. The output shaft of the motor is fixedly connected to a rotating shaft via a coupling. The rotating shaft passes through the feeding pipe and the sterilization tank and is rotatably connected to both the feeding pipe and the sterilization tank. A large stirring blade is sleeved on the outer wall of the rotating shaft, and the large stirring blade is connected to the sterilization tank. Correspondingly, the sterilization tank is rotatably connected to several rotating rods, the right ends of which extend outside the sterilization tank and are rotatably connected to it. Small stirring blades are fitted on the outer walls of the rotating rods, and a transmission component is provided on the rotating shaft. There are nine rotating rods and nine small stirring blades arranged in a circumferential array. The transmission component includes a large gear fitted on the outer wall of the right end of the rotating shaft, and small gears fitted on the outer walls of the rotating rods. The small gears mesh with the large gear. There are nine rotating rods and nine small gears.

[0006] Furthermore, the configuration component is disposed on the outer wall of the sterilization tank. The configuration component includes a heating chamber on the sterilization tank, an electric heating wire disposed inside the heating chamber, a temperature sensor disposed on the sterilization tank, an exhaust pipe fixedly connected to the right side of the sterilization tank, a discharge box fixedly connected to the outer wall of the sterilization tank, and a drawer slidably connected to the discharge box. The exhaust pipe is connected to the sterilization tank.

[0007] Furthermore, the feeding section includes a feeding assembly, which is installed on the left side of the sterilization tank. The feeding assembly includes a hopper fixedly connected to the outer wall of the feeding pipe. The hopper communicates with the feeding pipe. The outer wall of the rotating shaft is fitted with spiral blades that are adapted to the feeding pipe. A rotating rod two is rotatably connected to the hopper. The outer wall of the rotating rod two is fitted with stirring blades that are adapted to the hopper. The left end of the rotating rod two extends outside the hopper and is rotatably connected to the hopper.

[0008] Furthermore, the connecting assembly is mounted on the feeding assembly, and toothed pulleys are fitted on the outer walls of both the rotating shaft and the second rotating rod, with toothed belts wound around the outer walls of the two toothed pulleys.

[0009] This utility model has the following beneficial effects: 1. By setting up a stirring section, after the pad material is transported to the sterilization tank, the electric heating wire in the heating chamber is activated to heat the tank. During the heating process, the rotating shaft will drive the large stirring blades to initially disperse the pad material. At the same time, the rotating shaft will also drive the large gear to mesh with the small gears on multiple rotating rods, so that the multiple rotating rods can drive the small stirring blades to rotate in the opposite direction to the large stirring blades, which will promote the full dispersion of the pad material and uniform contact with the sterilization heat source, thereby improving the sterilization effect and efficiency. In addition, the temperature sensor on the sterilization tank can monitor the temperature in real time and issue an alert when necessary. At the same time, the exhaust pipe on the sterilization tank can promptly discharge the hot and humid gas generated during the sterilization process to maintain a stable environment inside the tank. 2. By setting up a feeding section, during use, the pad material to be sterilized is first placed into the hopper, and then the motor is started. After the motor starts running, it will synchronously drive the spiral blades, large stirring blades, toothed belt pulleys, and large gears to rotate through the rotating shaft. When the toothed belt pulley rotates, it will transmit power through the toothed belt and the toothed belt pulley on the rotating rod two, so that the rotating rod two can rotate synchronously with the rotating shaft. During the rotation of the rotating rod two, the stirring blades it drives will break up the clumps of pad material to avoid clogging the feeding pipe. The broken pad material will enter the feeding pipe. At this time, the spiral blades, driven by the rotating shaft, will evenly transport the pad material to the sterilization tank, effectively preventing pipe blockage caused by the simultaneous influx of pad material, thereby ensuring sterilization efficiency.

[0010] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0011] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial cross-sectional view of the stirring section of this utility model; Figure 3 This is a partial cross-sectional view of the feeding section of this utility model; Figure 4 This utility model Figure 2 A magnified structural diagram of A in the middle; Figure 5 This utility model Figure 3 A magnified structural diagram of B in the diagram.

[0013] The attached diagram lists the components represented by each number as follows: 1. Sterilization tank; 2. Mixing section; 21. Mixing assembly; 211. Feed pipe; 212. Motor; 213. Rotating shaft; 214. Large mixing blade; 215. Rotating rod; 216. Small mixing blade; 217. Large gear; 218. Small gear; 22. Configuration assembly; 221. Heating chamber; 222. Electric heating wire; 223. Temperature sensor; 224. Exhaust pipe; 225. Discharge box; 226. Draw plate; 3. Feeding section; 31. Feeding assembly; 311. Hopper; 312. Spiral blade; 313. Rotating rod II; 314. Mixing blade; 32. Connecting assembly; 321. Toothed pulley; 322. Toothed belt. Detailed Implementation

[0014] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0015] Please see Figure 1-5 As shown, this utility model is a bedding material sterilization device, including a sterilization tank 1, a stirring part 2 and a feeding part 3. The stirring part 2 is disposed inside the sterilization tank 1, and the feeding part 3 is disposed on the left side of the sterilization tank 1. The stirring part 2 and the feeding part 3 are connected.

[0016] The stirring unit 2 includes a stirring component 21 and a configuration component 22. The stirring component 21 is installed inside the sterilization tank 1, and the configuration component 22 is disposed on the outer wall of the sterilization tank 1. The stirring assembly 21 includes a feed pipe 211 fixedly connected to the left side of the sterilization tank 1. A motor 212 is fixedly connected to the left side of the feed pipe 211. The output shaft of the motor 212 is fixedly connected to a rotating shaft 213 via a coupling. The rotating shaft 213 passes through the feed pipe 211 and the sterilization tank 1 and is rotatably connected to both the feed pipe 211 and the sterilization tank 1. A large stirring blade 214 is fitted on the outer wall of the rotating shaft 213. The large stirring blade 214 is adapted to the sterilization tank 1. Several rotating rods 215 are rotatably connected to the sterilization tank 1. The right ends of the rotating rods 215 extend to the outside of the sterilization tank 1 and are rotatably connected to the sterilization tank 1. Small stirring blades 216 are fitted on the outer wall of the rotating rods 215. There are nine rotating rods 215 and nine small stirring blades 216, which are distributed in a circumferential array. A transmission component is provided on the rotating shaft 213. The configuration component 22 includes a heating chamber 221 on the sterilization tank 1, an electric heating wire 222 installed inside the heating chamber 221, a temperature sensor 223 installed on the sterilization tank 1, an exhaust pipe 224 fixedly connected to the right side of the sterilization tank 1, a discharge box 225 fixedly connected to the outer wall of the sterilization tank 1, and a drawer 226 slidably connected to the discharge box 225. The exhaust pipe 224 communicates with the sterilization tank 1. The transmission component includes a large gear 217 sleeved on the outer wall of the right end of the rotating shaft 213, and several small gears 218 sleeved on the outer walls of several rotating rods 215, each meshing with the large gear 217. There are nine rotating rods 215 and nine small gears 218. By setting up a stirring section 2, when the pad material is conveyed to the sterilization tank... After sterilization tank 1 is heated, the electric heating wire 222 in the heating chamber 221 is activated to heat the tank. During the heating process, the rotating shaft 213 will drive the large stirring blade 214 to initially disperse the pad material. At the same time, the rotating shaft 213 will also drive the large gear 217 to mesh with the small gears 218 on multiple rotating rods 215, so that the multiple rotating rods 215 can drive the small stirring blades 216 to rotate in the opposite direction to the large stirring blades 214, so that the pad material is fully dispersed and evenly contacted with the sterilization heat source, thereby improving the sterilization effect and efficiency. In addition, the temperature sensor 223 on sterilization tank 1 can monitor the temperature in real time and issue a reminder when necessary. At the same time, the exhaust pipe 224 on sterilization tank 1 can timely discharge the hot and humid gas generated during the sterilization process to maintain the stability of the environment inside the tank.

[0017] The feeding unit 3 includes a feeding assembly 31 and a connecting assembly 32. The feeding assembly 31 is installed on the left side of the sterilization tank 1, and the connecting assembly 32 is installed on the feeding assembly 31. The feeding assembly 31 includes a hopper 311 fixedly connected to the outer wall of the feeding pipe 211. The hopper 311 communicates with the feeding pipe 211. A spiral blade 312 is sleeved on the outer wall of the rotating shaft 213 and is adapted to the feeding pipe 211. A rotating rod 313 is rotatably connected to the hopper 311. A stirring blade 314 is sleeved on the outer wall of the rotating rod 313 and is adapted to the hopper 311. The left end of the rotating rod 313 extends to the outside of the hopper 311 and is rotatably connected to the hopper 311. The connecting assembly 32 includes toothed pulleys 321 sleeved on the outer walls of the rotating shaft 213 and the rotating rod 313. A toothed belt 322 is wound around the outer walls of the two toothed pulleys 321. In use, the pad material to be sterilized is first placed into the hopper 311, and then the motor 212 is started. After the motor 212 starts running, it will synchronously drive the spiral blade 312, the large stirring blade 214, the toothed pulley 321 and the large gear 217 to rotate through the rotating shaft 213. When the toothed pulley 321 rotates, it will transmit power to the toothed pulley 321 on the rotating rod 313 through the toothed belt 322, so that the rotating rod 313 can rotate synchronously with the rotating shaft 213. During the rotation of the rotating rod 313, the stirring blade 314 driven by it will break up the clumps of pad material to avoid clogging the feed pipe 211. The broken pad material will enter the feed pipe 211. At this time, the spiral blade 312, driven by the rotating shaft 213, will evenly transport the pad material to the sterilization tank 1, effectively preventing the pipe blockage caused by the simultaneous influx of pad material, thereby ensuring the sterilization efficiency.

[0018] Temperature sensor 223 for bedding sterilization: This is a device specifically designed for bedding sterilization. By monitoring the temperature of the bedding in real time, it provides crucial temperature data support for the sterilization process, ensuring that the bedding reaches and maintains a suitable temperature range during sterilization to effectively kill harmful microorganisms. At the same time, its design must adapt to the environmental characteristics of the bedding, possessing a certain degree of stability and accuracy to ensure the smooth implementation of the sterilization process and the reliability of the sterilization effect.

[0019] One specific application of this embodiment: In use, the padding material to be sterilized is first placed into the hopper 311, and then the motor 212 is started. After the motor 212 starts running, it will synchronously drive the spiral blades 312, the large stirring blades 214, the toothed pulleys 321 and the large gear 217 to rotate through the rotating shaft 213. When the toothed pulleys 321 rotate, they will transmit power through the toothed belt 322 to the toothed pulleys 321 on the rotating rod 313, so that the rotating rod 313 can rotate synchronously with the rotating shaft 213. During the rotation of the rotating rod 313, the stirring blades 314 driven by it will break up the clumps of padding material to avoid clogging the feed pipe 211. The broken padding material will enter the feed pipe 211. At this time, the spiral blades 312, driven by the rotating shaft 213, will evenly transport the padding material to the sterilization tank 1, effectively preventing the padding material from rushing in at the same time. Pipe blockage is prevented, thus ensuring sterilization efficiency. After the pad material is delivered to sterilization tank 1, the electric heating wire 222 in the heating chamber 221 is activated to heat the tank. During the heating process, the rotating shaft 213 drives the large stirring blade 214 to initially disperse the pad material. At the same time, the rotating shaft 213 also drives the large gear 217 to mesh with the small gears 218 on multiple rotating rods 215, so that the multiple rotating rods 215 can drive the small stirring blades 216 and the large stirring blades 214 to rotate in opposite directions, so as to fully disperse the pad material and make it evenly contact the sterilization heat source, thereby improving the sterilization effect and efficiency. In addition, the temperature sensor 223 on sterilization tank 1 can monitor the temperature in real time and issue a reminder when necessary. At the same time, the exhaust pipe 224 on sterilization tank 1 can timely discharge the hot and humid gas generated during the sterilization process, maintaining the stability of the environment inside the tank.

Claims

1. A bedding material sterilization device, comprising a sterilization tank (1), characterized in that, It also includes a stirring section (2) disposed inside the sterilization tank (1) and a feeding section (3) disposed on one side of the sterilization tank (1). The stirring section (2) and the feeding section (3) are connected. The stirring section (2) includes a stirring assembly (21) and a stirring component (21). The configuration component (22) includes a stirring component (21) including a feed pipe (211) fixedly connected to one side of the sterilization tank (1), a motor (212) fixedly connected to one side of the feed pipe (211), and a rotating shaft (213) fixedly connected to the output shaft of the motor (212) through a coupling. The rotating shaft (213) passes through the feed pipe (211) and the sterilization tank (1) and is rotatably connected to the feed pipe (211) and the sterilization tank (1). The outer wall of the rotating shaft (213) is fitted with a large stirring blade (214) adapted to the sterilization tank (1). Several rotating rods (215) are rotatably connected to the sterilization tank (1). One end of several rotating rods (215) extends to the outside of the sterilization tank (1) and is rotatably connected to the sterilization tank (1). The outer wall of several rotating rods (215) is fitted with a small stirring blade (216). A transmission component is provided on the rotating shaft (213).

2. The bedding sterilization device according to claim 1, characterized in that, The configuration component (22) includes a heating chamber (221) opened on the sterilization tank (1), an electric heating wire (222) is provided in the heating chamber (221), a temperature sensor (223) is provided on the sterilization tank (1), an exhaust pipe (224) is fixedly connected to one side of the sterilization tank (1), a discharge box (225) is fixedly connected to the outer wall of the sterilization tank (1), and a drawer (226) is slidably connected to the discharge box (225).

3. The bedding sterilization device according to claim 1, characterized in that, The feeding section (3) includes a feeding assembly (31) and a connecting assembly (32). The feeding assembly (31) includes a hopper (311) fixedly connected to the outer wall of the feeding pipe (211). The outer wall of the rotating shaft (213) is fitted with a spiral blade (312). The spiral blade (312) is adapted to the feeding pipe (211). A rotating rod (313) is rotatably connected to the hopper (311). The outer wall of the rotating rod (313) is fitted with a stirring blade (314).

4. The bedding sterilization device according to claim 3, characterized in that, The connecting assembly (32) includes toothed pulleys (321) sleeved on the outer walls of the rotating shaft (213) and the second rotating rod (313), and toothed belts (322) are wound around the outer walls of the two toothed pulleys (321).

5. The bedding sterilization device according to claim 1, characterized in that, The transmission component includes a large gear (217) sleeved on the outer wall of the right end of the rotating shaft (213), and small gears (218) sleeved on the outer walls of several rotating rods (215), with several small gears (218) meshing with the large gear (217).

6. The bedding sterilization device according to claim 5, characterized in that, The rotating rod (215) and the pinion (218) are each provided with nine.