An ultrasonic defoaming device
Patent Information
- Application Number
- CN202521757371.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-08-18
AI Technical Summary
[0003]本实用新型的目的在于提供一种超声波消泡的装置,通过控制超声波消泡仪倾斜安装在浆料槽内,保证有效工作段100%浸没在液面下方,解决了现有竖直插入无法方便控制超声波消泡仪大部分浸没安装到浆料槽内的问题
本实用新型通过控制超声波消泡仪倾斜安装在浆料槽内,保证有效工作段100%浸没在液面下方,同时通过包括固定架、摆臂等组成的安装组件,方便在使用时根据需求将超声波消泡仪插入液面下方、或者根据需求将超声波消泡仪从液面下方取出后进拆卸后擦拭。
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Figure CN224736640U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of coating technology, and in particular relates to an ultrasonic defoaming device. Background Technology
[0002] During the coating process, foam can be generated due to factors such as rapid solvent evaporation and excessive air introduction during stirring. This foam increases the viscosity of the coating liquid, making coating more difficult and affecting the use of spraying, roller coating, and other coating methods. It also leads to uneven coating, impacting coating quality and production efficiency. Therefore, in practical applications, it is necessary to select a suitable defoaming method to improve the quality of the coated product. Currently, there are two defoaming methods: chemical defoaming (adding defoaming agents) and physical defoaming (using mechanical defoamers), or a combination of both. When using a rod-shaped ultrasonic defoamer, it is common to vertically insert the ultrasonic defoamer into the slurry. However, in actual production, the liquid level in the slurry tank is low, and vertical insertion makes it difficult to control the ultrasonic defoamer to be fully submerged in the slurry tank. Furthermore, with long-term use, slurry residue forms a dense coating layer on the transducer surface, requiring daily cleaning with a special solvent. The existing installation method also presents the problem of inconvenient installation and disassembly of the ultrasonic defoamer. Summary of the Invention
[0003] The purpose of this invention is to provide an ultrasonic defoaming device that, by controlling the ultrasonic defoamer to be installed at an angle in the slurry tank, ensures that the effective working section is 100% submerged below the liquid surface, thus solving the problem that existing vertically inserted ultrasonic defoamers cannot be easily controlled to be mostly submerged in the slurry tank.
[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to an ultrasonic defoaming device, comprising a slurry tank and a coating roller and a pressure roller spaced apart. The coating roller and the pressure roller are both located above the slurry tank, and the bottom of the coating roller is submerged below the liquid surface of the slurry tank. It also includes an inclined ultrasonic defoamer, one end of which is submerged below the liquid surface and the other end is electrically connected to a power source, facilitating control that the effective working section of the ultrasonic defoamer is 100% submerged below the liquid surface. The ultrasonic defoamer has a rod-shaped structure, and the ultrasonic cavitation effect simultaneously optimizes the slurry leveling.
[0005] Furthermore, it also includes an installation assembly for mounting the ultrasonic defoamer; the installation assembly includes a mounting bracket fixed to the side wall of the slurry tank, a connecting column A connected to one side of the mounting bracket, a rotatable connecting arm at the end of the connecting column A, and an installation head mounted at the end of the connecting arm, the ultrasonic defoamer mounted on the installation head; an arc-shaped plate is also connected to one side of the mounting bracket via a connecting column B, the arc-shaped plate having an arc-shaped opening; a protrusion is provided on the swing arm, a stud passing through the arc-shaped opening is connected to the protrusion, and a disc nut is threadedly connected to the end of the stud, abutting against the arc-shaped plate, facilitating the insertion of the ultrasonic defoamer below the liquid surface as needed, or the removal of the ultrasonic defoamer from below the liquid surface for disassembly and cleaning as needed.
[0006] Furthermore, the fixing frame includes a U-shaped rod, with two L-shaped locking blocks connected to both ends of the U-shaped rod. The L-shaped locking blocks are locked on the side wall of the slurry tank, and the threaded end of the L-shaped locking block abuts against the locking bolt on the outer side wall of the slurry tank. The fixing frame facilitates the installation and disassembly of the ultrasonic defoamer without changing the structure of the slurry tank.
[0007] Furthermore, the mounting head has a through hole for mounting the ultrasonic defoamer; one side of the mounting head is provided with a rubber sleeve that is fitted over the outside of the ultrasonic defoamer. The rubber sleeve facilitates the removal of most of the slurry adhering to the ultrasonic defoamer when it is pulled out.
[0008] This utility model has the following beneficial effects: This invention controls the ultrasonic defoamer to be installed at an angle in the slurry tank, ensuring that the effective working section is 100% submerged below the liquid surface. At the same time, the installation components, including a fixing frame and a swing arm, make it convenient to insert the ultrasonic defoamer below the liquid surface or remove it from the liquid surface for disassembly and cleaning as needed.
[0009] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0010] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0011] Figure 1 This is a schematic diagram of the device structure of this utility model. Figure 1 ; Figure 2 for Figure 2 Enlarged view of a portion of point A in the middle; Figure 3 This is a schematic diagram of the device structure of this utility model. Figure 2 ; Figure 4 for Figure 3 Enlarged view of a section at point B in the middle; Figure 5 This is a cross-sectional view of the device of this utility model; The attached diagram lists the components represented by each number as follows: 1-Slurry tank, 10-Coating roller, 11-Pressure roller, 2-Ultrasonic defoamer, 21-L-shaped clamp, 22-Connecting column B, 23-Connecting column A, 24-Arc plate, 25-Swing arm, 211-Locking bolt, 241-Arc opening, 250-Rubber sleeve, 251-Mounting head, 252-Protrusion, 253-Disc nut. Detailed Implementation
[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0013] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0014] Please see Figure 1 , 3 As shown in Figure 5, this utility model is an ultrasonic defoaming device, including a slurry tank 1 and an ultrasonic defoamer 2 set at an angle. The ultrasonic defoamer 2 has a rod-shaped structure, with one end immersed below the liquid surface and the other end electrically connected to a power source. In use, the ultrasonic defoamer 2 is used to defoam the slurry in the slurry tank 1. A coating roller 10 and a pressure roller 11 with a gap are also provided above the slurry tank 1. The substrate 12 passes through the gap formed by the coating roller 10 and the pressure roller 11. The bottom of the coating roller 10 is immersed below the liquid surface of the slurry tank 1.
[0015] To facilitate the installation of the ultrasonic defoamer 2, such as Figure 1-5An installation assembly is also fixedly installed on the side wall of the slurry tank 1. The installation assembly includes a fixing frame fixed to the side wall of the slurry tank 1. The fixing frame includes a U-shaped rod 20 installed close to the inner side wall of the slurry tank 1. Two L-shaped locking blocks 21 are respectively connected to both ends of the U-shaped rod 20. The L-shaped locking blocks 21 are locked onto the side wall of the slurry tank 1, and the threaded end of the L-shaped locking block 21 abuts against the locking bolt 211 on the outer side wall of the slurry tank 1. Two connecting posts B22 and one connecting post A23 are connected to one side of the U-shaped rod 20, and the two connecting posts B22 are respectively located in the slurry tank 1. At the bottom and above the slurry tank 1, the installation height of the connecting column B22 is located between the two connecting columns B22. The end of the connecting column A23 is a rotatable connecting arm 25. The end of the connecting arm 25 is equipped with a mounting head 251 for mounting the ultrasonic defoamer 2. The end of the connecting column B22 is connected to an arc plate 24, and an arc-shaped opening 241 is opened on the arc plate 24. A protrusion 252 is provided on the arm 25, and a stud passing through the arc-shaped opening 241 is connected to the protrusion 252. The end of the stud is threadedly connected to a disc nut 253 that abuts against the arc plate 24.
[0016] When disassembling or wiping the ultrasonic defoamer 2, control the swing arm 25 to rotate around the connecting column A23 to rotate the ultrasonic defoamer 2 out from below the liquid surface, at which time wiping or disassembly can be performed; in order to facilitate the control of the swing arm 25 rotation, a control rod 254 is provided on the protrusion 252. The mounting head 251 has a through hole for mounting the ultrasonic defoamer 2; a rubber sleeve 250 is provided on one side of the mounting head 251 and is fitted onto the outside of the ultrasonic defoamer 2. During installation, the ultrasonic defoamer 2 passes through the through hole and the rubber sleeve 250.
[0017] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0018] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An apparatus for ultrasonic defoaming, characterized by: It includes a slurry tank (1), and a coating roller (10) and a pressure roller (11) spaced apart. The coating roller (10) and the pressure roller (11) are both located above the slurry tank (1), and the bottom of the coating roller (10) is submerged below the liquid surface of the slurry tank (1). It also includes an inclined ultrasonic defoamer (2) and an installation assembly for mounting the ultrasonic defoamer (2). The ultrasonic defoamer (2) has a rod-shaped structure, with one end of the ultrasonic defoamer (2) submerged below the liquid surface and the other end electrically connected to a power source. The ultrasonic defoamer (2) is installed at an angle in the slurry tank (1), and the effective working section is 100% submerged below the liquid surface; The installation assembly includes a fixed frame fixed to the side wall of the slurry tank (1), a connecting column A (23) is connected to one side of the fixed frame, a connecting arm (25) is rotatably connected to the end of the connecting column A (23), an installation head (251) is installed at the end of the connecting arm (25), and the ultrasonic defoamer (2) is installed on the installation head (251). One side of the fixing frame is also connected to an arc plate (24) via a connecting column B (22), and an arc-shaped opening (241) is provided on the arc plate (24). The swing arm (25) is provided with a protrusion (252), and a stud that passes through the arc-shaped opening (241) is connected to the protrusion (252). The end of the stud is threadedly connected to a disc nut (253) that abuts against the arc-shaped plate (24).
2. The ultrasonic defoaming device according to claim 1, wherein, The fixing frame includes a U-shaped rod (20), and two L-shaped blocks (21) are connected to the two ends of the U-shaped rod (20). The L-shaped blocks (21) are clamped on the side wall of the slurry tank (1), and the threaded end of the L-shaped blocks (21) abuts against the locking bolt (211) on the outer side wall of the slurry tank (1).
3. The ultrasonic defoaming device according to claim 1, wherein, The mounting head (251) has a through hole for mounting the ultrasonic defoamer (2).
4. The ultrasonic defoaming device according to claim 3, wherein, A rubber sleeve (250) is provided on one side of the mounting head (251) and is fitted onto the outside of the ultrasonic defoamer (2).