Cleaning device for cable production

Abstract

This utility model discloses a cleaning device for cable production, specifically relating to the field of cable cleaning technology. It includes a cable body with a support frame on its outer side. Two motors are mounted on the support frame, and a disc is fixedly connected to the output end of each motor. The motors drive the disc to rotate. Three fixed frames are fixedly connected to the outer surface of the disc, and mounting blocks are movably connected to the inner sides of the fixed frames. A sponge block is fixedly connected to the outer surface of the mounting block, and screws are movably connected to the inside of the fixed frames. This utility model, through a control system, can start the motors, driving the disc to rotate 120 degrees, precisely moving a pre-prepared, dry, and clean spare sponge block to the working position to replace the original dirty sponge block for continued operation. The modular installation of the sponge block is achieved through screws and nuts, making replacement simple and quick, greatly reducing maintenance time, and effectively improving the continuous operation capability and cleaning efficiency of the equipment.

Description

Technical Field

[0001] This utility model relates to the field of cable cleaning technology, and more specifically, to a cleaning device for cable production. Background Technology

[0002] The cable production cleaning device is a special equipment installed behind the extruder head or in front of the take-up device. After the cable sheath is extruded and before it is rewound, it efficiently removes water stains, oil stains, and dust or other contaminants that may be attached to the surface due to cooling in the water tank. It usually uses cleaning wheels or cleaning belts made of highly absorbent materials to tightly wrap and wipe the cable surface, ensuring 360-degree cleaning without dead angles, effectively improving the quality of the final product, and providing perfectly clean surface conditions for subsequent processes such as coding and inspection.

[0003] During cable production cleaning, cleaning structures such as sponges absorb and become saturated with impurities such as coolant and oil due to prolonged wiping. This causes their dirt-absorbing capacity to drop sharply or even be completely lost in a very short time, requiring frequent machine shutdowns to replace or clean the sponge blocks. This seriously affects the continuity and efficiency of the production line, significantly increases the cost of consumables and the intensity of manual maintenance, and damages the cleanliness and surface quality of the products.

[0004] In summary, in order to solve the bottleneck problem of traditional sponge cleaning methods, which restrict production efficiency and product quality due to easy saturation and contamination, it is necessary to overcome the drawback of a sharp drop in performance after adsorbing impurities, so as to achieve stable and efficient cleaning over a longer period of time, and ultimately achieve the core goals of reducing downtime for replacement, reducing overall maintenance costs, and ensuring the excellent surface cleanliness of cable products for a long time. Utility Model Content

[0005] The cleaning device for cable production provided by this utility model aims to solve the following problem: during cable production cleaning, cleaning structures such as sponges will absorb and become saturated with impurities such as coolant and oil due to prolonged wiping. This requires frequent machine shutdowns to replace or disassemble the sponge blocks, affecting the continuity and efficiency of the production line and damaging the cleanliness and surface quality of the products.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for cable production, comprising a cable body, a support frame on the outer side of the cable body, two motors on the support frame, a disc fixedly connected to the output end of the motors, the motors driving the disc to rotate, three fixed frames fixedly connected to the outer surface of the disc, mounting blocks movably connected to the inner side of the fixed frames, a sponge block fixedly connected to the outer surface of the mounting blocks, screws movably connected to the inside of the fixed frames, the screws movably connected to the mounting blocks, bolts threadedly connected to the outer surface of the screws, and the sponge block movably connected to the cable body.

[0007] In a preferred embodiment, a compression frame is provided at the upper end of the cable body, and a sewage frame is provided at the bottom of the compression frame.

[0008] In a preferred embodiment, a slide rail is fixedly connected inside the extrusion frame, and a pressure plate is fixedly and slidably connected to the outer surface of the slide rail.

[0009] In a preferred embodiment, an electric cylinder is fixedly connected to the outer surface of the extrusion frame, and the output end of the electric cylinder is fixedly connected to the pressure plate. The electric cylinder is used to drive the pressure plate to move.

[0010] In a preferred embodiment, a retaining ring is provided on the outer surface of the cable body, and three nozzles are provided on the inner side of the retaining ring.

[0011] In a preferred embodiment, a water receiving frame is provided on the rear side of the support frame, and a water outlet pipe is fixedly connected to the bottom of the water receiving frame.

[0012] In a preferred embodiment, a valve is provided inside the water outlet pipe, and a dryer is provided on the outer surface of the cable body.

[0013] The beneficial effects of this utility model are as follows: This invention uses a control system to start a motor, driving a disc to rotate 120 degrees. This precisely moves a pre-prepared, dry, and clean spare sponge block to the working position, replacing the original dirty sponge block to continue the operation. The replaced dirty sponge is moved to a non-working area outside the device, facilitating replacement or cleaning without interrupting the production line. The modular installation of the sponge block is achieved through the fixing method of screws and nuts, making the replacement operation simple and quick, greatly reducing maintenance time, and effectively improving the continuous operation capability and cleaning efficiency of the equipment. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a schematic diagram of the front cross-section structure of this utility model.

[0016] Figure 3 This is a side sectional view of the present invention.

[0017] Figure 4 This is a schematic diagram of the extrusion frame structure of this utility model.

[0018] Figure 5 This is a schematic diagram of the lower cross-sectional structure of this utility model.

[0019] The attached diagram is labeled as follows: 1. Cable body; 2. Support frame; 3. Motor; 4. Disc; 5. Fixing frame; 6. Screw; 7. Bolt; 8. Mounting block; 9. Sponge block; 10. Water receiving frame; 11. Fixing ring; 12. Nozzle; 13. Water outlet pipe; 14. Valve; 15. Extrusion frame; 16. Slide rail; 17. Pressure plate; 18. Electric cylinder; 19. Wastewater frame; 20. Dryer. Detailed Implementation

[0020] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0021] Refer to the instruction manual appendix Figures 1 to 5 A cleaning device for cable production includes a cable body 1. A support frame 2 is provided on the outside of the cable body 1. Two motors 3 are provided on the support frame 2. A disc 4 is fixedly connected to the output end of the motor 3. The motor 3 is used to drive the disc 4 to rotate. Three fixed frames 5 are fixedly connected to the outer surface of the disc 4. Mounting blocks 8 are movably connected to the inner side of the fixed frames 5. Sponge blocks 9 are fixedly connected to the outer surface of the mounting blocks 8. Screws 6 are movably connected to the inside of the fixed frames 5. Screws 6 are movably connected to the mounting blocks 8. Bolts 7 are threadedly connected to the outer surface of the screws 6. Sponge blocks 9 are movably connected to the cable body 1.

[0022] It should be noted that when the sponge block 9 used for wiping cables deteriorates due to the absorption of dirt, the control system can start the motor 3 to drive the disc 4 to rotate 120 degrees, precisely moving a pre-prepared, dry and clean spare sponge block 9 to the working position to replace the original dirty sponge block 9 and continue the operation. The replaced dirty sponge is moved to the non-working area outside the device, which is convenient for replacement or cleaning without interrupting the production line. The modular installation of the sponge block 9 is achieved by fixing it with screws 6 and nuts, making the replacement operation simple and quick, greatly reducing maintenance time, and effectively improving the continuous operation capability and cleaning efficiency of the equipment.

[0023] Refer to the instruction manual appendix Figure 4 A compression frame 15 is provided at the upper end of the cable body 1, and a sewage frame 19 is provided at the bottom of the compression frame 15.

[0024] It should be noted that after the squeezing frame 15 squeezes the sponge block 9, the coolant, oil and other impurities absorbed inside the sponge block 9 fall into the sewage frame 19 below and are collected in a unified manner for centralized treatment.

[0025] Refer to the instruction manual appendix Figure 4The inside of the extrusion frame 15 is fixedly connected to a slide rail 16, and the outer surface of the slide rail 16 is fixedly and slidably connected to a pressure plate 17.

[0026] It should be noted that the slide rail 16 provides precise guidance and support for the movement of the pressure plate 17, ensuring that the pressure plate 17 can only move smoothly in the preset vertical direction during the process of squeezing the sponge block 9, and preventing deviation or jamming.

[0027] Refer to the instruction manual appendix Figure 4 An electric cylinder 18 is fixedly connected to the outer surface of the extrusion frame 15. The output end of the electric cylinder 18 is fixedly connected to the pressure plate 17. The electric cylinder 18 is used to drive the pressure plate 17 to move.

[0028] It should be noted that the electric cylinder 18 serves as the driving source for this squeezing action, driving the pressure plate 17 to squeeze and release the sponge block 9. While squeezing out the sewage to the maximum extent, it protects the sponge structure from damage and ensures its reusability.

[0029] Refer to the instruction manual appendix Figure 2 The outer surface of the cable body 1 is provided with a fixing ring 11, and the inner side of the fixing ring 11 is provided with three nozzles 12.

[0030] It should be noted that the three nozzles 12 on the fixing ring 11 are arranged in a ring at 120-degree intervals, which can perform a circumferential spray cleaning of the cable body 1. Before wiping with the sponge block 9, the surface of the cable is pre-rinsed to avoid large particles of impurities from abrading the sponge or scratching the surface of the cable.

[0031] Refer to the instruction manual appendix Figure 2 A water receiving frame 10 is provided on the rear side of the support frame 2, and a water outlet pipe 13 is fixedly connected to the bottom of the water receiving frame 10.

[0032] It should be noted that the water receiving frame 10 is used to collect the water after the nozzle 12 sprays, which prevents wastewater from splashing everywhere and keeps the working environment clean.

[0033] Refer to the instruction manual appendix Figure 2 A valve 14 is installed inside the water outlet pipe 13, and a dryer 20 is installed on the outer surface of the cable body 1.

[0034] It should be noted that the valve 14 on the outlet pipe 13 is used to control the wastewater. The dryer 20 is usually installed at the final station. After the cable is cleaned, it sprays a high-speed, clean airflow onto its surface to thoroughly blow away any residual water film and droplets.

[0035] Working Principle: When the sponge block 9 used for wiping cables deteriorates due to adsorbing dirt, the control system starts the motor 3 to drive the disc 4 to rotate 120 degrees, precisely moving the dry and clean spare sponge block 9 to the working position to take over the work. At the same time, the dirty sponge is moved to the outer non-working area, achieving replacement without stopping the machine. The modular installation design of the screws 6 and nuts makes the replacement of the sponge block 9 simple and quick, greatly reducing maintenance time and improving the continuous operation capability and cleaning efficiency of the equipment. In the squeezing cleaning process, the electric cylinder 18 drives the pressure plate 17 to move vertically along the slide rail 16, squeezing the sponge block 9 smoothly. While squeezing out the dirt to the maximum extent, it protects the sponge structure and ensures reusability. The squeezed-out contaminants fall into the wastewater frame 19 for unified treatment. Three nozzles 12 distributed in a 120-degree ring on the fixing ring 11 first perform a circumferential pre-rinse on the cable to avoid damage to the sponge or cable surface by large particles of impurities. The rinsing wastewater is collected by the water receiving frame 10 to prevent splashing and is discharged through the valve 14. Finally, the high-speed clean airflow sprayed by the dryer 20 thoroughly removes the residual moisture on the surface of the cable, ensuring complete dryness before winding.

[0036] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A cleaning device for cable production, characterized in that: The cable body (1) is provided with a support frame (2) on the outside of the cable body (1). Two motors (3) are provided on the support frame (2). A disc (4) is fixedly connected to the output end of the motor (3). The motor (3) is used to drive the disc (4) to rotate. Three fixed frames (5) are fixedly connected to the outer surface of the disc (4). An installation block (8) is movably connected to the inner side of the fixed frame (5). A sponge block (9) is fixedly connected to the outer surface of the installation block (8). A screw (6) is movably connected to the inside of the fixed frame (5). The screw (6) is movably connected to the installation block (8). A bolt (7) is threadedly connected to the outer surface of the screw (6). The sponge block (9) is movably connected to the cable body (1).

2. The cleaning device for cable production according to claim 1, characterized in that: A compression frame (15) is provided at the upper end of the cable body (1), and a sewage frame (19) is provided at the bottom of the compression frame (15).

3. The cleaning device for cable production according to claim 2, characterized in that: The inside of the extrusion frame (15) is fixedly connected to a slide rail (16), and the outer surface of the slide rail (16) is fixedly and slidably connected to a pressure plate (17).

4. The cleaning device for cable production according to claim 3, characterized in that: An electric cylinder (18) is fixedly connected to the outer surface of the extrusion frame (15). The output end of the electric cylinder (18) is fixedly connected to the pressure plate (17). The electric cylinder (18) is used to drive the pressure plate (17) to move.

5. The cleaning device for cable production according to claim 1, characterized in that: A fixing ring (11) is provided on the outer surface of the cable body (1), and three nozzles (12) are provided on the inner side of the fixing ring (11).

6. The cleaning device for cable production according to claim 1, characterized in that: A water receiving frame (10) is provided on the rear side of the support frame (2), and a water outlet pipe (13) is fixedly connected to the bottom of the water receiving frame (10).

7. The cleaning device for cable production according to claim 6, characterized in that: A valve (14) is installed inside the water outlet pipe (13), and a dryer (20) is installed on the outer surface of the cable body (1).

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