A fan yaw reducer and mounting base repairing device
Patent Information
- Application Number
- CN202522181432.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0002]现有专利(公告号:CN220265047U)提出了一种风机偏航变桨减速机拆卸工装,包括底座,所述底座的顶面贯穿设置有螺栓,底座的侧面转动安装有支撑脚,底座的上方设置有固定装置,然而此装置“底座的上方设置有固定装置,底座的顶面连接有支撑臂”支撑臂位置固定,使吊装时难以对吊装位置进行微调,影响总体修复时的便捷性与快捷性
[0007]有益效果:1.本实用新型进行风机偏航减速机与安装机座修复维护时,需要将风机偏航减速机吊起时,通过转动调节座驱动螺帽,可调控横支撑柱的纵向位置,横驱动电机驱动横调节螺杆转动,可调控横调节滑块的横向位置,从而完成吊装风机偏航减速机时的位置修正,使修复过程中可进行实时位置修正,修复过程更为方便、快捷。
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Figure CN224737695U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of machinery, and in particular to a wind turbine yaw reducer and mounting base repair device. Background Technology
[0002] An existing patent (publication number: CN220265047U) proposes a disassembly fixture for a wind turbine yaw and pitch reducer, including a base. A bolt is installed through the top surface of the base, and a support foot is rotatably installed on the side of the base. A fixing device is set on the top of the base. However, this device, "the fixing device is set on the top of the base, and the support arm is connected to the top surface of the base," has a fixed position, making it difficult to make fine adjustments to the lifting position during hoisting, which affects the convenience and speed of overall repair. Summary of the Invention
[0003] This utility model addresses the aforementioned shortcomings of the existing technology by providing a wind turbine yaw reducer and mounting base repair device. By rotating the adjusting seat and driving the nut, the longitudinal position of the horizontal support column can be adjusted. The horizontal drive motor drives the horizontal adjusting screw to rotate, thereby adjusting the lateral position of the horizontal adjusting slider. This allows for position correction during the hoisting of the wind turbine yaw reducer, enabling real-time position correction during the repair process and making the repair process more convenient and faster.
[0004] The objective of this utility model is achieved through the following technical solution: A repair device for a wind turbine yaw reducer and mounting base includes a bottom support base, a bottom adjusting base, a longitudinal adjusting screw, a longitudinal adjusting slider, and a transverse adjusting screw. The bottom support base has a bottom support base platform at its top, and the bottom support base platform has an adjusting base connecting groove inside. The adjusting base connecting groove is adapted to the bottom adjusting base and is connected to it. The bottom adjusting base slides inside the adjusting base connecting groove. The adjusting base connecting groove has an adjusting base positioning rod inside. The adjusting base connecting groove is rotatably connected to the adjusting base driving screw. The adjusting base driving screw has an adjusting base driving nut on its side. The bottom adjusting base has an adjusting base positioning groove on one side, which is adapted to the adjusting base positioning rod and is connected to it. The adjusting base positioning groove slides outside the adjusting base positioning rod. The bottom adjusting base has an adjusting base driving screw groove on the other side.
[0005] The adjusting seat drive screw groove corresponds to the adjusting seat drive screw, and the adjusting seat drive screw groove and the adjusting seat drive screw are threadedly connected. The top of the bottom adjusting seat has a longitudinal support column, and the longitudinal support column has a longitudinal support slide groove inside. The longitudinal support slide groove is rotatably connected to the longitudinal adjusting screw. The bottom of the bottom adjusting seat is fixedly connected to a longitudinal drive motor. The transmission shaft of the longitudinal drive motor is fixedly connected to the longitudinal adjusting screw. The longitudinal adjusting slider is adapted to the longitudinal support slide groove, and the longitudinal adjusting slider is connected to the longitudinal support slide groove. The longitudinal adjusting slider slides inside the longitudinal support slide groove.
[0006] The longitudinal adjusting slider is internally threadedly connected to the longitudinal adjusting screw. The longitudinal adjusting slider has hoisting rope mounting platforms on both sides. A transverse supporting column is located at the top of the longitudinal supporting column. The transverse supporting column has a transverse supporting groove inside, which is rotatably connected to the transverse adjusting screw. The transverse supporting groove is adapted to the transverse adjusting slider and connects to it. The transverse adjusting slider slides within the transverse supporting groove. A hoisting rope positioning cylinder is located at the bottom of the transverse adjusting slider. The transverse adjusting slider is internally threadedly connected to the transverse adjusting screw, and both sides of the transverse adjusting slider are rotatably connected to hoisting wheels.
[0007] Beneficial effects: 1. When repairing and maintaining the wind turbine yaw reducer and mounting base, the wind turbine yaw reducer needs to be lifted. By rotating the adjusting seat drive nut, the longitudinal position of the horizontal support column can be adjusted. The horizontal drive motor drives the horizontal adjusting screw to rotate, which can adjust the lateral position of the horizontal adjusting slider. This completes the position correction when lifting the wind turbine yaw reducer, allowing for real-time position correction during the repair process, making the repair process more convenient and faster.
[0008] 2. The horizontal adjustment slider and the horizontal adjustment screw of this utility model are connected by threads, and the vertical adjustment slider and the vertical adjustment screw are connected by threads. The threaded connection has good self-locking properties, so that the vertical adjustment slider and the horizontal adjustment slider will not be easily affected by external factors and will not move after stopping at any position, thus ensuring the stability during lifting.
[0009] 3. In this utility model, the lifting rope passes through the lifting rope positioning cylinder and connects to the lifting lug of the reducer, so that the lifting rope always corresponds to the intermediate transition wheel and the lifting wheel during the movement, and will not easily detach from the intermediate transition wheel and the lifting wheel, thus ensuring the stability of the connection between the lifting rope and the intermediate transition wheel and the lifting wheel.
[0010] 4. The bottom of the hoisting rope positioning cylinder of this utility model is rounded and chamfered, so that when the hoisting rope slides inside the hoisting rope positioning cylinder, it will not cause severe friction with the corners of the hoisting rope positioning cylinder and damage the hoisting rope, thereby ensuring the service life of the hoisting rope. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of a wind turbine yaw reducer and mounting base repair device according to the present invention.
[0012] Figure 2 This is a side cross-sectional view of a wind turbine yaw reducer and mounting base repair device according to the present invention.
[0013] Figure 3 The present utility model Figure 2 Enlarged view A.
[0014] Figure 4 The present utility model Figure 2 Structural diagram B.
[0015] Figure 5 This is a partial top view of a wind turbine yaw reducer and mounting base repair device according to the present invention.
[0016] Figure 6 This is a schematic diagram of the bottom support structure described in this utility model.
[0017] Figure 7 This is a schematic diagram of the bottom adjustment seat structure described in this utility model. Detailed Implementation
[0018] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments: Example 1: A repair device for a wind turbine yaw reducer and mounting base includes a bottom support 1, a bottom adjusting seat 4, a longitudinal adjusting screw 7, a longitudinal adjusting slider 8, and a transverse adjusting screw 11. The bottom support 1 has a bottom support platform 2 at its top, and the bottom support platform 2 has an adjusting seat connecting groove 3 inside. The adjusting seat connecting groove 3 is adapted to the bottom adjusting seat 4 and is connected to the bottom adjusting seat 4. The bottom adjusting seat 4 slides inside the adjusting seat connecting groove 3. The adjusting seat connecting groove 3 has an adjusting seat positioning rod 20 inside and is rotatably connected to the adjusting seat driving screw 22. The adjusting seat driving screw 22 has an adjusting seat driving nut 28 on its side. The bottom adjusting seat 4 has an adjusting seat positioning groove 21 on one side, which is adapted to the adjusting seat positioning rod 20 and is connected to the adjusting seat positioning rod 20. The adjusting seat positioning groove 21 slides outside the adjusting seat positioning rod 20. The bottom adjusting seat 4 has an adjusting seat driving screw groove 23 on the other side.
[0019] Example 2: The adjusting seat drive screw groove 23 of this utility model corresponds to the adjusting seat drive screw 22 in position, and the adjusting seat drive screw groove 23 and the adjusting seat drive screw 22 are threadedly connected. The bottom adjusting seat 4 has a longitudinal support column 5 at the top, and a longitudinal support slide groove 6 inside the longitudinal support column 5. The longitudinal support slide groove 6 is rotatably connected to the longitudinal adjusting screw 7. The bottom of the bottom adjusting seat 4 is fixedly connected to a longitudinal drive motor 25. The transmission shaft of the longitudinal drive motor 25 is fixedly connected to the longitudinal adjusting screw 7. The longitudinal adjusting slider 8 is adapted to the longitudinal support slide groove 6. The longitudinal adjusting slider 8 is connected to the longitudinal support slide groove 6 and slides inside the longitudinal support slide groove 6.
[0020] Example 3: The longitudinal adjusting slider 8 of this invention is internally threadedly connected to the longitudinal adjusting screw 7. The longitudinal adjusting slider 8 has hoisting rope mounting platforms 26 on both sides. The top of the longitudinal support column 5 has a transverse support column 9, and the transverse support column 9 has a transverse support groove 10 inside. The transverse support groove 10 is rotatably connected to the transverse adjusting screw 11. The transverse support groove 10 is adapted to the transverse adjusting slider 12, and the transverse adjusting slider 12 slides within the transverse support groove 10. The transverse adjusting slider 12 and the transverse adjusting screw 11 are threadedly connected. The longitudinal adjusting slider 8 and the longitudinal adjusting screw 7 are also threadedly connected. The system has good self-locking properties, ensuring that the longitudinal adjusting slider 8 and the transverse adjusting slider 12 will not be easily affected by external factors after stopping at any position, thus guaranteeing the stability during lifting. The bottom of the transverse adjusting slider 12 has a lifting rope positioning cylinder 24 with a rounded chamfer at the bottom, so that the lifting rope 19 will not be severely rubbed against the corners of the lifting rope positioning cylinder 24 when sliding inside the lifting rope positioning cylinder 24, thus ensuring the service life of the lifting rope 19. The transverse adjusting slider 12 is threadedly connected to the transverse adjusting screw 11, and the two sides of the transverse adjusting slider 12 are rotatably connected to the lifting wheel 17.
[0021] Example 4: The horizontal support column 9 of this utility model has a transition wheel connecting platform 13 in the middle, which corresponds to the position of the longitudinal support column 5. The side of the transition wheel connecting platform 13 is rotatably connected to the middle transition wheel 14. The side of the hoisting rope mounting platform 26 is fixedly connected to the hoisting rope 19. The hoisting rope 19 passes through the hoisting rope positioning cylinder 24 and is connected to the reducer hoisting lug 27, so that the hoisting rope 19 always corresponds to the middle transition wheel 14 and the hoisting wheel 17 during the movement, and will not easily detach from the middle transition wheel 14 and the hoisting wheel 17, ensuring the stability of the connection between the hoisting rope 19 and the middle transition wheel 14 and the hoisting wheel 17. A fan yaw reducer 18 is provided at the bottom of the horizontal support column 9. When repairing and maintaining the yaw reducer and mounting base of the wind turbine, it is necessary to lift the yaw reducer 18. By rotating the adjusting seat drive nut 28, the longitudinal position of the horizontal support column 9 can be adjusted. The horizontal drive motor 16 drives the horizontal adjusting screw 11 to rotate, which can adjust the lateral position of the horizontal adjusting slider 12. This completes the position correction when lifting the yaw reducer 18, allowing for real-time position correction during the repair process, making the repair process more convenient and faster. The yaw reducer 18 has reducer lifting ears 27 on both sides. The lifting rope 19 passes through the intermediate transition wheel 14, the lifting wheel 17, and the lifting rope positioning cylinder 24 in sequence to connect to the reducer lifting ears 27.
[0022] Example 5: The horizontal support column 9 of this utility model has a horizontal motor connecting platform 15 on the side away from the yaw reducer 18 of the wind turbine. The horizontal drive motor 16 is inserted into the horizontal motor connecting platform 15 and fixed. The transmission shaft of the horizontal drive motor 16 is fixedly connected to the horizontal adjusting screw 11.
[0023] Example 6: The installation steps of this utility model are as follows: Rotately connect the adjusting seat drive screw 22 to the adjusting seat connecting groove 3 of the bottom support seat 1; insert the bottom adjusting seat 4 into the adjusting seat connecting groove 3 of the bottom support seat 1, so that the adjusting seat positioning groove 21 of the bottom adjusting seat 4 fits onto the outside of the adjusting seat positioning rod 20 of the bottom support seat 1; thread the adjusting seat drive screw groove 23 of the bottom adjusting seat 4 to the adjusting seat drive screw 22; rotatably connect the longitudinal support slide groove 6 of the bottom adjusting seat 4 to the longitudinal adjusting screw 7; insert the longitudinal adjusting slider 8 into the longitudinal support slide groove 6 of the bottom adjusting seat 4; thread the middle part of the longitudinal adjusting slider 8 to the longitudinal adjusting screw 7; fix the bottom of the bottom adjusting seat 4 to the longitudinal drive motor 25; fix the transmission shaft of the longitudinal drive motor 25 to the longitudinal adjusting screw 7; and finally, fix the bottom adjusting seat 4... The side of the transition wheel connecting platform 13 is rotatably connected to the middle transition wheel 14. The horizontal adjusting screw 11 is rotatably connected to the horizontal support slide groove 10 of the bottom adjusting seat 4. The horizontal adjusting slider 12 is inserted into the horizontal support slide groove 10 of the horizontal support column 9, so that the middle part of the horizontal adjusting slider 12 is threadedly connected to the horizontal adjusting screw 11. The horizontal drive motor 16 is inserted into the horizontal motor connecting platform 15 of the bottom adjusting seat 4 and fixed. The drive shaft of the horizontal drive motor 16 is fixedly connected to the horizontal adjusting screw 11. The two sides of the horizontal adjusting slider 12 are rotatably connected to the lifting wheel 17. The side of the lifting rope mounting platform 26 is fixedly connected to the lifting rope 19. The lifting rope 19 is passed through the middle transition wheel 14, the lifting wheel 17, and the lifting rope positioning cylinder 24 in sequence and connected to the reducer lifting lug 27 of the wind turbine yaw reducer 18. The installation of this device is completed.
[0024] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A repair device for a wind turbine yaw reducer and mounting base, characterized in that: The system includes a bottom support base (1), a bottom adjusting base (4), a longitudinal adjusting screw (7), a longitudinal adjusting slider (8), and a transverse adjusting screw (11). The bottom support base (1) has a bottom support platform (2) at its top. The bottom support platform (2) has an adjusting base connecting groove (3) inside. The adjusting base connecting groove (3) is adapted to the bottom adjusting base (4). The adjusting base connecting groove (3) connects to the bottom adjusting base (4). The bottom adjusting base (4) slides inside the adjusting base connecting groove (3). The adjusting base connecting groove (3) has an adjusting base positioning rod (20) inside. The adjusting seat connecting groove (3) is rotatably connected to the adjusting seat driving screw (22). The adjusting seat driving screw (22) has an adjusting seat driving nut (28) on its side. The bottom adjusting seat (4) has an adjusting seat positioning groove (21) on one side. The adjusting seat positioning groove (21) is adapted to the adjusting seat positioning rod (20). The adjusting seat positioning groove (21) is connected to the adjusting seat positioning rod (20). The adjusting seat positioning groove (21) slides on the outside of the adjusting seat positioning rod (20). The bottom adjusting seat (4) has an adjusting seat driving screw groove (23) on the other side.
2. The wind turbine yaw reducer and mounting base repair device according to claim 1, characterized in that: The adjustment seat drive screw groove (23) corresponds to the adjustment seat drive screw (22) and is threadedly connected to the adjustment seat drive screw (22). The bottom adjustment seat (4) has a longitudinal support column (5) at the top and a longitudinal support slide groove (6) inside the longitudinal support column (5). The longitudinal support slide groove (6) is rotatably connected to the longitudinal adjustment screw (7). The bottom adjustment seat (4) is fixedly connected to the longitudinal drive motor (25). The transmission shaft of the longitudinal drive motor (25) is fixedly connected to the longitudinal adjustment screw (7). The longitudinal adjustment slider (8) is adapted to the longitudinal support slide groove (6). The longitudinal adjustment slider (8) is connected to the longitudinal support slide groove (6) and slides inside the longitudinal support slide groove (6).
3. The wind turbine yaw reducer and mounting base repair device according to claim 2, characterized in that: The longitudinal adjustment slider (8) is threadedly connected to the longitudinal adjustment screw (7). The longitudinal adjustment slider (8) has a hoisting rope mounting platform (26) on both sides. The top of the longitudinal support column (5) has a horizontal support column (9). The horizontal support column (9) has a horizontal support groove (10) inside. The horizontal support groove (10) is rotatably connected to the horizontal adjustment screw (11). The horizontal support groove (10) is adapted to the horizontal adjustment slider (12). The horizontal support groove (10) is connected to the horizontal adjustment slider (12). The horizontal adjustment slider (12) slides inside the horizontal support groove (10). The bottom of the horizontal adjustment slider (12) has a hoisting rope positioning cylinder (24). The horizontal adjustment slider (12) is threadedly connected to the horizontal adjustment screw (11). The two sides of the horizontal adjustment slider (12) are rotatably connected to the hoisting wheel (17).
4. The wind turbine yaw reducer and mounting base repair device according to claim 3, characterized in that: The horizontal support column (9) has a transition wheel connecting platform (13) in the middle. The transition wheel connecting platform (13) corresponds to the longitudinal support column (5). The side of the transition wheel connecting platform (13) is rotatably connected to the middle transition wheel (14). The side of the hoisting rope mounting platform (26) is fixedly connected to the hoisting rope (19). The bottom of the horizontal support column (9) is provided with a wind turbine yaw reducer (18). The wind turbine yaw reducer (18) has reducer hoisting ears (27) on both sides. The hoisting rope (19) passes through the middle transition wheel (14), the hoisting wheel (17), and the hoisting rope positioning cylinder (24) in sequence and connects to the reducer hoisting ears (27).
5. A wind turbine yaw reducer and mounting base repair device according to claim 3, characterized in that... The horizontal support column (9) has a horizontal motor connecting platform (15) on the side away from the fan yaw reducer (18). The horizontal drive motor (16) is inserted into the horizontal motor connecting platform (15) and fixed. The transmission shaft of the horizontal drive motor (16) is fixedly connected to the horizontal adjusting screw (11).
Citation Information
Patent Citations
Dismounting tool for yaw variable-pitch speed reducer of fan
CN220265047U