Full-automatic chamfering and edging machine for double-steel hollow glass for building

Abstract

This utility model relates to the technical field of glass processing equipment and discloses a fully automatic chamfering and edging machine for double-glazed insulated glass used in construction. The machine includes a main body and a placement device on one side. The placement device includes two fixing plates, both of which are slidably connected to the surface of the main body. However, with this fully automatic chamfering and edging machine for double-glazed insulated glass used in construction, workers must quickly run to the glass storage area to retrieve the glass sheets and then hurriedly return to the main body to complete the loading. This back-and-forth running wastes valuable time. If the distance between the glass storage area and the main body is slightly far, the accumulated running time per day increases significantly, directly causing the equipment to frequently be idle while waiting for materials. This hinders the continuous processing advantage that a fully automatic edging machine should possess, thus affecting work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of glass processing equipment technology, and in particular to a fully automatic chamfering and edge grinding machine for double-glazed insulated glass for building applications. Background Technology

[0002] Double-glazed insulated glass is widely used in modern building doors, windows, and curtain wall projects due to its excellent heat insulation, sound insulation, and safety performance. After the glass sheet is cut, sharp burrs and stress concentrations exist at the edges, requiring chamfering and edge grinding to eliminate safety hazards, improve aesthetics, and enhance the adaptability of glass installation. However, existing glass grinding equipment used in double-glazed insulated glass processing has the following drawbacks: low automation, reliance on manual feeding and positioning; the large size and heavy weight of double-glazed insulated glass make it prone to damage from bumps and knocks during manual handling; poor positioning accuracy; difficulty in ensuring consistent edge grinding; and a high defect rate. The traditional equipment suffers from several drawbacks. Firstly, it lacks adaptability. Double-glazed insulated glass consists of two layers of tempered glass and an insulating layer, with varying thicknesses. Secondly, the traditional equipment's grinding head pressure and angle adjustments are lagging, making it difficult to precisely adapt to different glass thicknesses. This can easily lead to insulating layer deformation, glass chipping, low processing efficiency, and fragmented processes such as feeding, grinding, and unloading. It lacks a continuous operation design, with a single machine processing less than 150 pieces per day, making it difficult to meet the large-scale glass demands of building projects. Thirdly, it lacks intelligent monitoring, with no means to monitor grinding head wear and glass processing status in real time. Fault detection relies on manual inspection, leading to downtime and production delays, and increased maintenance costs.

[0003] Regarding the aforementioned and existing related technologies, the inventors believe that the following defects often exist: When loading materials, workers need to quickly run to the glass storage area to retrieve the glass sheets, and then hurriedly return to the fully automatic chamfering and edging machine to complete the loading. This back-and-forth running consumes unnecessary time. If the distance between the glass storage point and the fully automatic chamfering and edging machine is slightly far, the cumulative running time per day will increase significantly, directly causing the equipment to frequently be in an idle state while waiting for materials. This makes it difficult to give full play to the continuous processing advantages that the fully automatic edging machine should have, thereby affecting work efficiency. Utility Model Content

[0004] The technical problem to be solved by this utility model is that the existing technology has the disadvantage that when the staff is loading the glass, they need to run quickly to the glass storage area to get the glass pieces and then hurriedly return to the fully automatic chamfering and edging machine to complete the loading. Therefore, we propose a fully automatic chamfering and edging machine for double-glazed insulating glass for buildings.

[0005] To achieve the above objectives, this application adopts the following technical solution: a fully automatic chamfering and edging machine for double-glazed insulated glass in buildings, comprising a fully automatic chamfering and edging machine body, a placement device provided on one side of the fully automatic chamfering and edging machine body, the placement device comprising two fixing plates, both of the fixing plates being slidably connected to the surface of the fully automatic chamfering and edging machine body, two placement chambers being fixedly connected to the side of the two fixing plates close to each other, and connecting plates being fixedly connected to the side of the two fixing plates away from the placement chambers, a screw being threadedly inserted into the connecting plate, and two threaded grooves being formed on the surface of the fully automatic chamfering and edging machine body, the screws being threadedly connected to the inner wall of the threaded grooves of the fully automatic chamfering and edging machine body.

[0006] Preferably, a circular block is fixedly connected to one end of the screw, and four rotating rods are fixedly connected to the arc surface of the circular block.

[0007] Preferably, a flat hook and loop fastener is fixedly connected to the inner surface of the placement compartment, and a rough hook and loop fastener is adhered to the flat hook and loop fastener.

[0008] Preferably, a rubber pad is fixedly connected to the side of the hook and loop fastener away from the flat hook and loop fastener, and the size of the screw is adapted to the size of the screw groove of the fully automatic chamfering and edge grinding machine body.

[0009] Preferably, a picking device is provided on one side of the fixed plate. The picking device includes two long plates, both of which are slidably connected to the surface of the fixed plate. Two short plates are fixedly connected to the side of the long plates away from the fixed plate, and a round rod is fixedly connected to the side of the two short plates that are close to each other.

[0010] Preferably, the long plate has two threaded rods inserted into its internal thread, and one end of each of the two threaded rods is fixedly connected to a hexagonal plate. The surface of the fixed plate has two threaded grooves, and the threaded rods are threadedly connected to the inner wall of the threaded grooves of the fixed plate.

[0011] Preferably, the arc surface of the round rod is fixedly connected with a sponge, and the size of the threaded rod is adapted to the size of the threaded groove of the fixing plate.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. In this utility model, by setting up a placement device, the efficiency of material loading by workers is improved. This avoids the need for workers to quickly run to the glass storage area to retrieve the glass pieces and then hurriedly return to the fully automatic chamfering and edging machine to complete the loading. This back-and-forth running consumes unnecessary time. If the distance between the glass storage point and the fully automatic chamfering and edging machine is slightly far, the cumulative running time per day will increase significantly, directly causing the equipment to frequently be in an idle state waiting for materials. This makes it difficult to give full play to the continuous processing advantages that the fully automatic edging machine should have, thereby affecting work efficiency.

[0014] 2. In this utility model, by setting up a picking device, the effect of quickly picking up the fixed plate is achieved. The installation of the round rod helps to provide a convenient point of force application for the staff. With just a simple grip, the fixed plate can be moved smoothly, making the movement process more labor-saving and efficient. Attached Figure Description

[0015] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts:

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the placement device in this utility model;

[0018] Figure 3 This is a partial structural schematic diagram of the placement device in this utility model;

[0019] Figure 4 This is a cross-sectional view of the storage compartment in this utility model;

[0020] Figure 5 This is a schematic diagram of the taking device in this utility model.

[0021] Illustration: 1. Fully automatic chamfering and edge grinding machine body; 2. Placement device; 21. Fixing plate; 22. Placement compartment; 23. Connecting plate; 24. Screw; 25. Round block; 26. Rotating rod; 27. Flat hook and loop fastener; 28. Textured hook and loop fastener; 29. ​​Rubber pad; 3. Picking device; 31. Long plate; 32. Short plate; 33. Round rod; 34. Threaded rod; 35. Hexagonal plate; 36. Sponge. Detailed Implementation

[0022] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0023] Reference Figure 1As shown, this utility model provides a technical solution: a fully automatic chamfering and edging machine for double-glazed insulated glass in buildings, including a fully automatic chamfering and edging machine body 1. A placement device 2 is provided on one side of the fully automatic chamfering and edging machine body 1. By setting the placement device 2, the efficiency of material loading by workers is improved, avoiding the need for workers to quickly run to the glass storage area to retrieve the glass pieces and then hurriedly return to the fully automatic chamfering and edging machine body 1 to complete the loading. This back-and-forth running wastes valuable time. Furthermore, if the glass storage point and the fully automatic chamfering and edging machine body 1 are not directly connected, the efficiency of material loading is significantly improved. If the spacing between the edge grinding machine bodies 1 is too far, the cumulative running time per day will increase significantly, directly causing the equipment to be frequently idle while waiting for materials. This makes it difficult to give full play to the continuous processing advantages that the fully automatic edge grinding machine should have, thus affecting work efficiency. A picking device 3 is provided on one side of the fixed plate 21. By setting the picking device 3, the fixed plate 21 can be picked up quickly. The installation of the round rod 33 helps to provide a convenient point of force for the workers. They can easily move the fixed plate 21 by simply holding it, making the movement process more labor-saving and efficient.

[0024] The specific setup and function of the placement device 2 and the retrieval device 3 will be explained in detail below.

[0025] Reference Figure 2 , Figure 3 and Figure 4 As shown in this embodiment: the placement device 2 includes two fixed plates 21, both of which are slidably connected to the surface of the fully automatic chamfering and edge grinding machine body 1. Two placement chambers 22 are fixedly connected to the side of the two fixed plates 21 closest to each other, and connecting plates 23 are fixedly connected to the side of the two fixed plates 21 away from the placement chambers 22. A screw 24 is threaded into the connecting plate 23. Two threaded grooves are formed on the surface of the fully automatic chamfering and edge grinding machine body 1, and the screw 24 is threaded into the inner wall of the threaded grooves of the fully automatic chamfering and edge grinding machine body 1. A round block 25 is fixedly connected to one end of the screw 24, and four rotating rods 26 are fixedly connected to the arc surface of the round block 25. The round rods 23 and the rotating rods 26 cooperate with each other to provide great convenience for the workers. The screw 24 is easy and quick to operate, allowing for forward and backward movement. A flat hook and loop fastener 27 is fixedly connected to the inner surface of the placement chamber 22, and a rough hook and loop fastener 28 is attached to the flat hook and loop fastener 27. Both sides of the fastener can be attached, making it easy for users to disassemble and replace. Operation is extremely simple and can be completed easily without the need for complex tools. A rubber pad 29 is fixedly connected to the side of the rough hook and loop fastener 28 away from the flat hook and loop fastener 27. The size of the screw 24 is compatible with the size of the screw groove of the fully automatic chamfering and edge grinding machine body 1. The rubber pad 29 has good elasticity and flexibility, which can buffer the direct impact between the glass and the bottom of the placement chamber 22 when the glass is placed inside, preventing scratches, cracks, or deformation of the glass due to impact.

[0026] Reference Figure 5As shown, specifically, the picking device 3 includes two long plates 31, both of which are slidably connected to the surface of the fixed plate 21. Two short plates 32 are fixedly connected to the side of the long plate 31 away from the fixed plate 21, and a round rod 33 is fixedly connected to the side of the two short plates 32 that are close to each other. Two threaded rods 34 are threadedly inserted into the long plate 31, and a hexagonal plate 35 is fixedly connected to one end of each of the two threaded rods 34. Two threaded grooves are opened on the surface of the fixed plate 21, and the threaded rods 34 are threadedly connected to the inner wall of the threaded grooves of the fixed plate 21. The threaded rods 34 and the hexagonal plate 35 cooperate with each other, allowing the operator to quickly disassemble the long plate 31, making the operation convenient and efficient. A sponge 36 is fixedly connected to the arc surface of the round rod 33. The size of the threaded rod 34 is adapted to the size of the threaded groove of the fixed plate 21. The sponge 36 is soft and can conform to the contour of the palm when in contact with the hand, reducing the local pressure between the hand and the long rod. It is not easy to cause soreness after holding for a long time, thus improving the comfort of operation.

[0027] Working principle: When the operator needs to fix the fixing plate 21 and the placement chamber 22 on the surface of the fully automatic chamfering and grinding machine body 1, first rotate the rotating rod 26 forward. The rotating rod 26 drives the round block 25 forward, and the round block 25 drives the screw 24 forward until it enters the screw groove of the fully automatic chamfering and grinding machine body 1, thus completing the limiting of the fixing plate 21. When the rubber pad 29 is damaged during long-term use and needs to be replaced in time, simply tear off the rubber pad 29 to operate. The rubber pad 29 will drive the rough-surface hook and loop fastener 28 to move from the surface of the flat hook and loop fastener 27, and then a new rubber pad 29 can be re-attached. This operation will not damage the flat surface. Even if the Velcro 27 is damaged, no additional tools are needed. The operation is simple and quick. By setting up the placement device 2, the efficiency of the staff in loading materials is improved. This avoids the need for the staff to run quickly to the glass storage area to retrieve the glass sheet and then rush back to the fully automatic chamfering and edging machine body 1 to complete the loading. This back-and-forth running consumes unnecessary time. If the distance between the glass storage point and the fully automatic chamfering and edging machine body 1 is slightly far, the cumulative running time per day will increase significantly. This will directly lead to the equipment being frequently idle while waiting for materials, making it difficult to take advantage of the continuous processing capability that the fully automatic edging machine should have, thus affecting work efficiency.

[0028] When staff need to move the fixing plate 21 and the placement compartment 22, they only need to hold the short rod wrapped in sponge 36. The sponge 36 is soft and conforms to the contour of the palm when in contact with the hand, reducing local pressure between the hand and the long rod. It is not easy to cause soreness when holding for a long time, which helps to improve the comfort of staff when holding it. By setting up the picking device 3, the effect of quickly picking up the fixing plate 21 is achieved. The installation of the round rod 33 helps to provide staff with a convenient point of force application. With just a light grip, the fixing plate 21 can be moved smoothly, making the movement process more effortless and efficient.

[0029] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A fully automatic chamfering and edge grinding machine for double-glazed insulated glass used in construction, characterized in that, The machine includes a fully automatic chamfering and edge grinding machine body (1). A placement device (2) is provided on one side of the fully automatic chamfering and edge grinding machine body (1). The placement device (2) includes two fixing plates (21). Both fixing plates (21) are slidably connected to the surface of the fully automatic chamfering and edge grinding machine body (1). Two placement chambers (22) are fixedly connected to the side of the two fixing plates (21) that are close to each other. A connecting plate (23) is fixedly connected to the side of the two fixing plates (21) that is away from the placement chambers (22). A screw (24) is threaded into the connecting plate (23). Two screw grooves are opened on the surface of the fully automatic chamfering and edge grinding machine body (1). The screw (24) is threadedly connected to the inner wall of the screw groove of the fully automatic chamfering and edge grinding machine body (1).

2. The fully automatic chamfering and edge grinding machine for double-glazed insulated glass for building use according to claim 1, characterized in that: One end of the screw (24) is fixedly connected to a circular block (25), and four rotating rods (26) are fixedly connected to the arc surface of the circular block (25).

3. The fully automatic chamfering and edge grinding machine for double-glazed insulated glass for building use according to claim 1, characterized in that: The inner surface of the placement compartment (22) is fixedly connected with a flat hook and loop fastener (27), and the flat hook and loop fastener (27) is adhered with a rough hook and loop fastener (28).

4. The full-automatic chamfering and edging machine for building double-steel hollow glass according to claim 3, characterized in that: The rough-surface hook and loop fastener (28) is fixedly connected to a rubber pad (29) on the side away from the flat hook and loop fastener (27), and the size of the screw (24) is adapted to the size of the screw groove of the body (1) of the fully automatic chamfering and edge grinding machine.

5. The fully automatic chamfering and edge grinding machine for double-glazed insulated glass for building use according to claim 1, characterized in that: The fixed plate (21) is provided with a picking device (3) on one side. The picking device (3) includes two long plates (31). Both long plates (31) are slidably connected to the surface of the fixed plate (21). Two short plates (32) are fixedly connected to the side of the long plate (31) away from the fixed plate (21). A round rod (33) is fixedly connected to the side of the two short plates (32) close to each other.

6. The fully automatic chamfering and edge grinding machine for double-glazed insulated glass for building use according to claim 5, characterized in that: The long plate (31) has two threaded rods (34) inserted into its internal thread. One end of each of the two threaded rods (34) is fixedly connected to a hexagonal plate (35). The surface of the fixing plate (21) has two threaded grooves. The threaded rods (34) are threadedly connected to the inner wall of the threaded grooves of the fixing plate (21).

7. The fully automatic chamfering and edge grinding machine for double-glazed insulated glass for building use according to claim 6, characterized in that: The arc surface of the round rod (33) is fixedly connected to a sponge (36), and the size of the threaded rod (34) is adapted to the size of the threaded groove of the fixing plate (21).

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